CN102248032A - Automatic silicon steel sheet leveling machine for transformer - Google Patents

Automatic silicon steel sheet leveling machine for transformer Download PDF

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Publication number
CN102248032A
CN102248032A CN2011101545327A CN201110154532A CN102248032A CN 102248032 A CN102248032 A CN 102248032A CN 2011101545327 A CN2011101545327 A CN 2011101545327A CN 201110154532 A CN201110154532 A CN 201110154532A CN 102248032 A CN102248032 A CN 102248032A
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CN
China
Prior art keywords
mould
cylinder
pit
transformer
fixed
Prior art date
Application number
CN2011101545327A
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Chinese (zh)
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CN102248032B (en
Inventor
徐定善
邹祖文
杨昌国
贺波
吴明军
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徐定善
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Application filed by 徐定善 filed Critical 徐定善
Priority to CN 201110154532 priority Critical patent/CN102248032B/en
Publication of CN102248032A publication Critical patent/CN102248032A/en
Application granted granted Critical
Publication of CN102248032B publication Critical patent/CN102248032B/en

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Abstract

The invention discloses an automatic silicon steel sheet leveling machine. The machine comprises a frame consisting of a base, vertical columns and an upper platform, wherein the base is provided with a mould, the upper surface of the mould is parallelly provided with a left pit and a right pit which are used for accommodating a transformer, the left side wall of the left pit and the right side wall of the right pit are provided with notches respectively, a left cylinder and a right cylinder are fixedly arranged on left and right sides of the mould respectively, piston rod ends are fixed with a left sliding block and a right sliding block respectively, the left sliding block and the right sliding block correspond to the notches on the left pit and the right pit, a master cylinder is fixed on the upper platform, a piston rod end of the master cylinder passes through the upper platform and is fixed with a punching head, and the punching head is positioned over the left pit and the right pit; and a control system sends control signals according to user commands so as to control the expansion and contraction of the left cylinder, the right cylinder and the master cylinder. In the invention, the pits for accommodating the transformer are formed on the mould, and upper, lower, left and right sides of a silicon steel sheet on the transformer are automatically leveled by using the left cylinder, the right cylinder and the master cylinder, so that the labor intensity is reduced, and the work efficiency is improved.

Description

The automatic evener of the silicon steel sheet of transformer

Technical field

The present invention relates to the apparatus for shaping of power transformer, be specifically related to the automatic evener of silicon steel sheet of transformer.

Background technology

At present, in the power transformer production industry, to the flatening method of the silicon steel sheet of power transformer be: place the silicon steel sheet surface of folding with a smooth iron block, beat iron block with hammer then, make silicon steel sheet smooth, beat out whole one side after, change another side again and strike, beat four faces successively.

The shortcoming that this method exists is that production labour demand amount is big, the labor strength height, and production efficiency is low, the production cost height, simultaneously, because be that the people is for knocking, can produce firmly uneven problem, thereby cause product percent of pass low, scrappage is big, quality can not get effective assurance.

Summary of the invention

Technical problem to be solved by this invention is the silicon steel sheet leveling problem that labour intensity is big, production efficiency is low that solves transformer.

In order to solve the problems of the technologies described above, the technical solution adopted in the present invention provides a kind of automatic evener of silicon steel sheet of transformer, comprise frame, mould, left and right cylinder, master cylinder and control system, described frame is made up of base, column and upper mounting plate, and the two ends of column are fixed with base and upper mounting plate respectively; Described mould is arranged on the base, is provided with two left and right pits that are used to hold transformer on the upper surface of described mould side by side, is respectively equipped with breach on the left side wall of left pit and on the right side wall of right pit; Described left and right cylinder is fixedly installed on the and arranged on left and right sides of described mould respectively, and the tailpiece of the piston rod of described left and right cylinder is fixed with left and right slide block respectively, and described left and right slide block is relative with breach on the described left and right pit respectively; Described master cylinder is fixed on the described upper mounting plate, and the tailpiece of the piston rod of described master cylinder passes behind the described upper mounting plate fixedly drift, described drift be positioned at described left and right pit directly over; Described control system is sent control signal according to user instruction, and it is flexible to control described left and right cylinder and described master cylinder.

In such scheme, described left and right cylinder is fixedly installed on respectively on the described mould.

In such scheme, be fixed with slide rail on the described base, described slide rail is provided with Die and mould plate, described mould is fixed on the described Die and mould plate, described base is provided with exhaust hood, the tailpiece of the piston rod of described exhaust hood and described Die and mould plate are fixed, and described exhaust hood is flexible under the control of control system, drive described Die and mould plate and move along the fore-and-aft direction of base.

In such scheme, be embedded with T shape block between the described left and right pit.

In such scheme, described left and right slide block is separately positioned in the chute, and described chute is fixed on the described mould.

The present invention is provided with the left and right sides pit that is used to hold transformer on mould, and respectively upper and lower, right four sides of silicon steel sheet on the transformer is flattened automatically by left and right cylinder and master cylinder, has alleviated labour intensity greatly, has improved operating efficiency.

Description of drawings

Fig. 1 is a perspective view of the present invention;

Fig. 2 is a front view of the present invention.

The specific embodiment

Below in conjunction with accompanying drawing the present invention is made detailed explanation.

As shown in Figure 1 and Figure 2, the automatic evener of silicon steel sheet provided by the invention comprises frame, mould 8, Shen Suo master cylinder 2 up and down, about the flexible control system 3 of flexible left and right cylinder 5 and control master cylinder 2 and left and right cylinder 5.

Frame is made up of base 11, four root posts 12 and upper mounting plate 13, and four root posts 12 are fixed on the base 11, and upper mounting plate 13 is fixed on the upper end of four root posts 12, and control system 3 is arranged on upper mounting plate 13 or the base 11.

Be fixed with the guide rail 7 that moves along base 11 front and rear directions for Die and mould plate 1 on the base 11, Die and mould plate 1 is installed on the guide rail 7, mould 8 is fixed on the upper surface of Die and mould plate 1, be provided with left and right pit 81,82 on the upper surface of mould 8 side by side, this left and right pit 81,82 is respectively applied for and holds the transformer that the multi-disc silicon steel sheet has been installed, and four sides of each sheet silicon steel sheet are put upper and lower, left and right respectively.Be respectively equipped with breach on the left side wall of left side pit 81 and on the right side wall of right pit 82.

Be respectively equipped with left and right sides cylinder support plate 83 on the left and right side of mould 8, the cylinder body of left and right cylinder 5 is separately fixed on the left and right lateral surface of left and right sides cylinder support plate 83, it is fixing with slide block 9 that the piston rod of left and right cylinder 5 passes left and right sides cylinder support plate 83 backs respectively, slide block 9 is relative with breach on the left and right pit 81,82, left and right cylinder 5 is flexible simultaneously under the control of control system, counter motion.When left and right cylinder 5 stretches out, drive slide block 9 move toward one another respectively and enter breach on the left and right pit 81,82, the left and right side of the multi-disc silicon steel sheet on the transformer that is positioned at left and right pit 81,82 is flattened.

For the motion of slide block 9 is led, the left and right sides of mould 8 is fixed with chute respectively, and slide block 9 is separately positioned in the chute, and slide block 9 is moved in chute with stretching of left and right cylinder 5.

Master cylinder 2 is fixed on the upper surface of upper mounting plate 13, and the tailpiece of the piston rod of master cylinder 2 is passed down through fixedly drift 6 of upper mounting plate 13 backs, and the bottom surface of drift 6 is the plane.Master cylinder 2 is flexible under the control of control system, drives drift 6 upper and lower motions, and the upper and lower side of the multi-disc silicon steel sheet on the transformer is flattened.

The rear portion of base 11 is provided with exhaust hood support plate 41, the cylinder body of exhaust hood 4 is fixed on the trailing flank of exhaust hood support plate 41, it is fixing with Die and mould plate 1 that the piston rod of exhaust hood 4 passes exhaust hood support plate 41 backs, exhaust hood 4 is flexible under the control of control system, Die and mould plate 1 is moved along the fore-and-aft direction of base 11, realize picking and placeing of transformer.Certainly, in such scheme, also can cancel exhaust hood 4 and mould 8 directly is fixed on the base 11, still, be not easy to pick and place transformer like this.

The automatic evener of silicon steel sheet provided by the invention, because mould has left and right two pits, can once realize four sides in upper and lower, left and right of the multi-disc silicon steel sheet of two groups of transformers are flattened, make that four sides of multi-disc silicon steel sheet are positioned at same plane in the transformer, improved operating efficiency greatly.

Be embedded with T shape block 85 between the left and right pit 81,82, can adjust the scheduling of T shape block, thereby adapt to the transformer of differing heights by the pad that on the bottom surface of T shape block 85, adds different-thickness.

The present invention is not limited to above-mentioned preferred forms, and anyone should learn the structural change of making under enlightenment of the present invention, and every have identical or close technical scheme with the present invention, all falls within protection scope of the present invention.

Claims (5)

1. the automatic evener of the silicon steel sheet of transformer is characterized in that, comprising:
Frame is made up of base, column and upper mounting plate, and the two ends of column are fixed with base and upper mounting plate respectively;
Mould is arranged on the base, is provided with two left and right pits that are used to hold transformer on the upper surface of described mould side by side, is respectively equipped with breach on the left side wall of left pit and on the right side wall of right pit;
Left and right cylinder is fixedly installed on the and arranged on left and right sides of described mould respectively, and the tailpiece of the piston rod of described left and right cylinder is fixed with left and right slide block respectively, and described left and right slide block is relative with breach on the described left and right pit respectively;
Master cylinder is fixed on the described upper mounting plate, and the tailpiece of the piston rod of described master cylinder passes behind the described upper mounting plate fixedly drift, described drift be positioned at described left and right pit directly over;
Control system is sent control signal according to user instruction, and it is flexible to control described left and right cylinder and described master cylinder.
2. the automatic evener of the silicon steel sheet of transformer as claimed in claim 1 is characterized in that, described left and right cylinder is fixedly installed on respectively on the described mould.
3. the automatic evener of the silicon steel sheet of transformer as claimed in claim 2, it is characterized in that, be fixed with slide rail on the described base, described slide rail is provided with Die and mould plate, described mould is fixed on the described Die and mould plate, and described base is provided with exhaust hood, and the tailpiece of the piston rod of described exhaust hood and described Die and mould plate are fixed, described exhaust hood is flexible under the control of control system, drives described Die and mould plate and moves along the fore-and-aft direction of base.
4. the automatic evener of the silicon steel sheet of transformer as claimed in claim 1 is characterized in that, is embedded with T shape block between the described left and right pit.
5. the automatic evener of the silicon steel sheet of transformer as claimed in claim 1 is characterized in that, described left and right slide block is separately positioned in the chute, and described chute is fixed on the described mould.
CN 201110154532 2011-06-10 2011-06-10 Automatic silicon steel sheet leveling machine for transformer CN102248032B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110154532 CN102248032B (en) 2011-06-10 2011-06-10 Automatic silicon steel sheet leveling machine for transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110154532 CN102248032B (en) 2011-06-10 2011-06-10 Automatic silicon steel sheet leveling machine for transformer

Publications (2)

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CN102248032A true CN102248032A (en) 2011-11-23
CN102248032B CN102248032B (en) 2013-05-29

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480697A (en) * 2012-11-17 2014-01-01 镁联科技(芜湖)有限公司 Angle conversion device
CN103506435A (en) * 2013-09-27 2014-01-15 保定天威集团有限公司 Method and auxiliary tool for reshaping of cover plate used for transformer transportation
CN103801593A (en) * 2012-12-21 2014-05-21 常州先进制造技术研究所 Shaping and mold stripping device for rear axle of automobile
CN104289520A (en) * 2014-09-30 2015-01-21 巢湖广丰金属制品有限公司 Strip steel surface deformation shaping apparatus
CN104181425B (en) * 2014-08-28 2017-02-15 东莞市大忠电子有限公司 Shaping testing machine and process for medium-low-frequency transformer
CN107030139A (en) * 2017-06-20 2017-08-11 微鲸科技有限公司 A kind of pressuring flat device
CN107413890A (en) * 2017-05-10 2017-12-01 天津光电万泰克电子有限公司 The EI silicon steel sheets evener and application method of a kind of transformer

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2431988Y (en) * 2000-06-02 2001-05-30 陈聪智 Rolling wheel of finishing machine for finishing electronic element support blank
WO2009141520A2 (en) * 2008-05-05 2009-11-26 Sanchez Christian Sarrion Device for straightening up deformed metal and/or plastic elements after undergoing an excessive mechanical stress
CN202146930U (en) * 2011-06-10 2012-02-22 徐定善 Automatic silicon steel sheet leveling machine of transformer

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2431988Y (en) * 2000-06-02 2001-05-30 陈聪智 Rolling wheel of finishing machine for finishing electronic element support blank
WO2009141520A2 (en) * 2008-05-05 2009-11-26 Sanchez Christian Sarrion Device for straightening up deformed metal and/or plastic elements after undergoing an excessive mechanical stress
CN202146930U (en) * 2011-06-10 2012-02-22 徐定善 Automatic silicon steel sheet leveling machine of transformer

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480697A (en) * 2012-11-17 2014-01-01 镁联科技(芜湖)有限公司 Angle conversion device
CN103801593A (en) * 2012-12-21 2014-05-21 常州先进制造技术研究所 Shaping and mold stripping device for rear axle of automobile
CN103801593B (en) * 2012-12-21 2015-09-30 常州先进制造技术研究所 For the shaping demoulding device of automobile axle
CN103506435A (en) * 2013-09-27 2014-01-15 保定天威集团有限公司 Method and auxiliary tool for reshaping of cover plate used for transformer transportation
CN104181425B (en) * 2014-08-28 2017-02-15 东莞市大忠电子有限公司 Shaping testing machine and process for medium-low-frequency transformer
CN104289520A (en) * 2014-09-30 2015-01-21 巢湖广丰金属制品有限公司 Strip steel surface deformation shaping apparatus
CN107413890A (en) * 2017-05-10 2017-12-01 天津光电万泰克电子有限公司 The EI silicon steel sheets evener and application method of a kind of transformer
CN107030139A (en) * 2017-06-20 2017-08-11 微鲸科技有限公司 A kind of pressuring flat device

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