CN104181425B - Shaping testing machine and process for medium-low-frequency transformer - Google Patents
Shaping testing machine and process for medium-low-frequency transformer Download PDFInfo
- Publication number
- CN104181425B CN104181425B CN201410431031.2A CN201410431031A CN104181425B CN 104181425 B CN104181425 B CN 104181425B CN 201410431031 A CN201410431031 A CN 201410431031A CN 104181425 B CN104181425 B CN 104181425B
- Authority
- CN
- China
- Prior art keywords
- shaping
- cylinder
- test
- medium
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Testing Electric Properties And Detecting Electric Faults (AREA)
- Media Introduction/Drainage Providing Device (AREA)
Abstract
The invention relates to the technical field of transformers, in particular to a shaping testing machine and process for a medium-low-frequency transformer. The shaping testing machine for the medium-low-frequency transformer structurally comprises a rack, a shaping fixing die, a front-rear shaping mechanism, a left-right shaping mechanism, an up-down shaping mechanism, a positioning mechanism and a testing thimble, wherein the shaping fixing die, the front-rear shaping mechanism, the left-right shaping mechanism, the up-down shaping mechanism, the positioning mechanism and the testing thimble are arranged on the rack. The testing process comprises the following steps of (1) placing products to be shaped, (2) front-rear shaping, (3) positioning, (4) left-right shafting, (5) up-down shaping and (6) testing. The shaping testing machine for the medium-low-frequency transformer can conduct shaping and testing on two products to be shaped simultaneously each time, so that production efficiency is improved greatly, the shaping testing machine has the advantages of being simple in structure and low in production cost. The testing process of the shaping testing machine for the medium-low-frequency transformer has the advantages of being simple in testing process, convenient to operate and capable of being suitable for large-scale production.
Description
Technical field
The present invention relates to transformer technology field, more particularly to a kind of shaping test machine of medium and low frequency transformator and its
Test technology.
Background technology
Aborning during low-frequency transformer, need to insert polylith E type or I type stalloy, i.e. polylith E type or I type stalloy
Stack the magnetic core forming transformator, but, it will usually polylith occurs after the operation of insertion polylith E type or I type stalloy
Stalloy can not fitly stack, and the phenomenon producing gap between polylith stalloy, thus easily causing change
Depressor leakage fire causes transformator electrical parameter not reach requirement, finally have impact on the product quality of transformator.
After inserting polylith E type or I type stalloy in transformator, in order that the electrical parameter of transformator reaches requirement, existing
Have technology typically using hammer the stalloy in transformator is beaten several lower transformer testing just can be made to reach a standard, if test only
Close, then need to continue to beat, so test back and forth and beat, not only low production efficiency, and considerably increase the fatigue of employee
Degree.
Although having occurred in that the trimmer of transformer sheet steel in prior art, because it can only test a change every time
Depressor product, so that the low production efficiency of the trimmer of prior art.And, also there is structure in the trimmer of prior art
The shortcoming complicated, test technology is loaded down with trivial details and production cost is high.
Content of the invention
An object of the present invention is to provide a kind of production efficiency high for weak point of the prior art, structure
A kind of shaping test machine of simple and medium and low frequency transformator of low production cost.
The second object of the present invention is for weak point of the prior art provides one kind simply and easily to test
Technique
For reaching one of above-mentioned purpose, the present invention is achieved through the following technical solutions.
There is provided a kind of shaping test machine of medium and low frequency transformator, including frame, and the shaping being arranged in frame is solid
Cover half, in front and back reshaping device, left and right shaping mechanism, upper and lower reshaping device, detent mechanism and test thimble；
Before and after described, reshaping device includes the front air cylinder in front and back's shaping, and with described front air cylinder drive connection simultaneously
For placing two front sizing dies treating shaping product；Two described front sizing dies are all connected with described shaping stent, and lead to
The driving crossing described front air cylinder will treat that shaping product is pushed into described shaping stent；
Described left and right shaping mechanism includes being respectively arranged at the left shaping cylinder of the both sides of described shaping stent and the right side is whole
Shape cylinder, described left shaping cylinder and described right shaping cylinder are used to treat shaping product to be pushed to described shaping stent
Carry out left and right shaping；
Described upper and lower reshaping device includes upper cylinder, and with described upper cylinder drive connection and for being pushed to
That states shaping stent treats that shaping product carries out the upper trim panel of upper and lower shaping；
Described detent mechanism includes positioning cylinder, and the movable plate with described positioning cylinder drive connection；Described front gas
Cylinder, described two front sizing die, described shaping stent may be contained within described movable plate, and mobile with described movable plate；
The quantity of described test thimble is two groups, and described in two groups, test thimble is respectively arranged at two described front sizing dies
Top.
Described left and right shaping mechanism also includes the left installing plate for installing support left shaping cylinder and is used for installing support
The right installing plate of right shaping cylinder.
Described detent mechanism also includes being arranged at the guide rail below described movable plate.
Described frame includes bottom surface mainboard, upper cylinder installing plate and is used for connecting described bottom surface mainboard and described upper cylinder peace
The pillar of dress plate；Described guide rail, described left installing plate and described right installing plate may be contained within the mainboard of described bottom surface；Described upper gas
Cylinder is arranged on described upper cylinder installing plate.
Described upper trim panel is arranged at the lower section of described upper cylinder installing plate.
Described upper and lower reshaping device also includes the guide rod for connecting described upper cylinder and described upper trim panel.
For reaching the two of above-mentioned purpose, the present invention is achieved through the following technical solutions.
There is provided a kind of test technology of the shaping test machine of medium and low frequency transformator, it comprises the following steps：
Step one, places and treats shaping product：Two are treated that shaping product is respectively placed in two described front sizing dies；
Step 2, shaping in front and back：Start described shaping test machine, described front air cylinder promotes two described front sizing dies, and
Two that are positioned over two described front sizing dies are treated that shaping product is pushed into described shaping stent, that is, completes before and after's shaping；
Step 3, positioning：Positioning cylinder drives movable plate to move by guide rail, to treat the positioning of shaping product described in completing
Action；
Step 4, left and right shaping：When after shaping product completes positioning, described left shaping cylinder and described right shaping cylinder
Start simultaneously, pat two sides treating shaping product being pushed to described shaping stent respectively, to complete left and right shaping；
Step 5, upper and lower shaping：After the completion of left and right shaping, start described upper cylinder, described upper cylinder promotes described whole
To described two, shape plate treats that shaping product carries out upper and lower shaping；
Step 6, test：Up and down after the completion of shaping, connect external testing instrument using described test thimble, then to institute
State two and treat that shaping product carries out testing electrical parameter, after test reaches a standard, described front air cylinder, described left shaping cylinder, the described right side
Shaping cylinder, described positioning cylinder and described upper cylinder all return initial point；If test does not pass a test, repeat the above steps are entered again
Row shaping.
Beneficial effects of the present invention：
（1）A kind of shaping test machine of medium and low frequency transformator that the present invention provides, can greatly reduce the fatigue of employee
Degree, and due to this medium and low frequency transformator with shaping test machine can two be treated every time simultaneously shaping product carry out shaping and
Test, therefore, substantially increases production efficiency.
（2）A kind of shaping test machine of medium and low frequency transformator that the present invention provides, has that structure is simple, low production cost
Advantage.
（3）A kind of test technology of the shaping test machine of medium and low frequency transformator that the present invention provides, has test technology
Advantage simple and convenient, that large-scale production can be suitable for.
Brief description
Fig. 1 is a kind of structural representation of the shaping test machine of medium and low frequency transformator of the present invention.
Include in FIG：
1 upper cylinder,
2 guide rods,
Trim panel on 3,
4 upper cylinder installing plates,
5 positioning cylinders,
6 pillars,
7 right shaping cylinders,
8 right installing plates,
9 bottom surface mainboards,
10 test thimbles,
11 movable plates,
12 guide rails,
Sizing die before 13,
14 front air cylinders,
15 left installing plates,
16 left shaping cylinders,
17 treat shaping product,
18 shaping stents.
Specific embodiment
The invention will be further described with the following Examples.
Embodiment 1.
See Fig. 1.A kind of shaping test machine of medium and low frequency transformator of the present embodiment, including frame, and is arranged at machine
Shaping stent 18 on frame, in front and back reshaping device, left and right shaping mechanism, upper and lower reshaping device, detent mechanism and test thimble
10；
Reshaping device includes the front air cylinder 14 in front and back's shaping in front and back, and with front air cylinder 14 drive connection and be used for
Place two front sizing dies 13 treating shaping product 17；Two front sizing dies 13 are all connected with shaping stent 18, and by front
The driving of cylinder 14 will treat that shaping product 17 is pushed into shaping stent 18；
Left and right shaping mechanism includes being respectively arranged at the left shaping cylinder 16 of the both sides of shaping stent 18 and right shaping gas
Cylinder 7, left shaping cylinder 16 and right shaping cylinder 7 be used to be pushed to shaping stent 18 treat shaping product 17 carry out left and right
Shaping；
Up and down reshaping device includes upper cylinder 1, and with upper cylinder 1 drive connection and be used for fixing to being pushed to shaping
Mould 18 treat that shaping product 17 carries out the upper trim panel 3 of upper and lower shaping；
Detent mechanism includes positioning cylinder 5, and the movable plate 11 with positioning cylinder 5 drive connection；Front air cylinder 14, two
Front sizing die 13, shaping stent 18 may be contained within movable plate 11, and mobile with movable plate 11；
The quantity of test thimble 10 is two groups, and two groups of test thimbles 10 are respectively arranged at the top of two front sizing dies 13.
Wherein, during test, with two, two groups of test thimbles 10 treat that shaping product 17 is connected respectively.
The shaping test machine of this medium and low frequency transformator can greatly reduce the fatigue strength of employee, and due to this medium and low frequency
Transformator with shaping test machine can treat that shaping product carries out shaping and test to two every time simultaneously, therefore, greatly improve
Production efficiency.
In the present embodiment, left and right shaping mechanism also includes the left installing plate 15 for installing support left shaping cylinder 16 and uses
In the right installing plate 8 installing support right shaping cylinder 7.
In the present embodiment, detent mechanism also includes being arranged at the guide rail 12 of movable plate 11 lower section.In real work, positioning
Cylinder 5 promotes mobile edition 11 to move along guide rail 12.
In the present embodiment, frame includes bottom surface mainboard 9, upper cylinder installing plate 4 and is used for connecting bottom surface mainboard 9 and upper cylinder
The pillar 6 of installing plate 4；Wherein, guide rail 12, left installing plate 15 and right installing plate 8 may be contained within bottom surface mainboard 9；Upper cylinder 1 sets
It is placed on upper cylinder installing plate 4.
In the present embodiment, upper trim panel 3 is arranged at the lower section of upper cylinder installing plate 4, consequently facilitating treating shaping product 17
Carry out upper and lower shaping.
In the present embodiment, upper and lower reshaping device also includes the guide rod 2 for connecting upper cylinder 1 and upper trim panel 3, so that
Upper cylinder 1 and upper trim panel 3 are easy to treat shaping product 17 and are carried out upper and lower shaping.
A kind of shaping test machine of medium and low frequency transformator that the present invention provides, has structure simple, low production cost
Advantage.
Embodiment 2.
See Fig. 1.A kind of test technology of the shaping test machine of medium and low frequency transformator of the present embodiment, it includes following step
Suddenly：
Step one, places and treats shaping product 17：Two are treated that shaping product 17 is respectively placed in two front sizing dies 13；
Step 2, shaping in front and back：Start the shaping test machine of this medium and low frequency transformator, front air cylinder 14 is whole before promoting two
Shape mould 13, and two that are positioned over two front sizing dies 13 are treated that shaping product 17 is pushed into shaping stent 18, that is, before and after completing
Shaping；
Step 3, positioning：Positioning cylinder 5 drives movable plate 11 mobile by guide rail 12, to complete to treat shaping product 17
Location action；
Step 4, left and right shaping：When, after shaping product 17 completes positioning, left shaping cylinder 16 and right shaping cylinder 7 are same
Shi Qidong, pats two sides treating shaping product 17 being pushed to shaping stent 18, respectively to complete left and right shaping；
Step 5, upper and lower shaping：After the completion of left and right shaping, start upper cylinder 1, upper cylinder 1 promotes upper trim panel 3 to two
Treat that shaping product 17 carries out upper and lower shaping；
Step 6, test：Up and down after the completion of shaping, connect external testing instrument using test thimble 10, then to two
Treat that shaping product 17 carries out testing electrical parameter, after test reaches a standard, described front air cylinder 14, left shaping cylinder 16, right shaping cylinder
7th, positioning cylinder 5 and upper cylinder 1 all return initial point；If test does not pass a test, repeat the above steps carry out shaping again.
A kind of test technology of the shaping test machine of medium and low frequency transformator that the present invention provides, has test technology simple
Convenient, the advantage that large-scale production can be suitable for.
Finally it should be noted that above example is merely to illustrate technical scheme rather than the present invention is protected
The restriction of scope, although being explained in detail to the present invention with reference to preferred embodiment, those of ordinary skill in the art should manage
Solution, technical scheme can be modified or equivalent, without deviating from technical solution of the present invention essence and
Scope.
Claims (7)
1. a kind of shaping test machine of medium and low frequency transformator it is characterised in that：Including frame, and it is arranged at whole in frame
Shape stent, in front and back reshaping device, left and right shaping mechanism, upper and lower reshaping device, detent mechanism and test thimble；
The front air cylinder that before and after described, reshaping device includes in front and back's shaping, and with described front air cylinder drive connection and be used for
Place two front sizing dies treating shaping product；Two described front sizing dies are all connected with described shaping stent, and pass through institute
The driving stating front air cylinder will treat that shaping product is pushed into described shaping stent；
Described left and right shaping mechanism includes being respectively arranged at the left shaping cylinder of the both sides of described shaping stent and right shaping gas
Cylinder, described left shaping cylinder and described right shaping cylinder are used to treat that shaping product is carried out to be pushed to described shaping stent
Left and right shaping；
Described upper and lower reshaping device includes upper cylinder, and with described upper cylinder drive connection and for described whole to being pushed to
Shape stent treat that shaping product carries out the upper trim panel of upper and lower shaping；
Described detent mechanism includes positioning cylinder, and the movable plate with described positioning cylinder drive connection；Described front air cylinder, institute
State two front sizing dies, described shaping stent may be contained within described movable plate, and mobile with described movable plate；
The quantity of described test thimble is two groups, and described in two groups, test thimble is respectively arranged at the upper of two described front sizing dies
Side.
2. a kind of medium and low frequency transformator according to claim 1 shaping test machine it is characterised in that：Described left and right is whole
Shape mechanism also includes the left installing plate for installing support left shaping cylinder and the right installation for installing support right shaping cylinder
Plate.
3. a kind of medium and low frequency transformator according to claim 2 shaping test machine it is characterised in that：Described localization machine
Structure also includes being arranged at the guide rail below described movable plate.
4. a kind of medium and low frequency transformator according to claim 3 shaping test machine it is characterised in that：Described frame bag
Include bottom surface mainboard, upper cylinder installing plate and be used for connecting described bottom surface mainboard and the pillar of described upper cylinder installing plate；Described lead
Rail, described left installing plate and described right installing plate may be contained within the mainboard of described bottom surface；Described upper cylinder is arranged at described upper gas
On cylinder installing plate.
5. a kind of medium and low frequency transformator according to claim 4 shaping test machine it is characterised in that：Described upper shaping
Plate is arranged at the lower section of described upper cylinder installing plate.
6. a kind of medium and low frequency transformator according to claim 1 shaping test machine it is characterised in that：Described whole up and down
Shape mechanism also includes the guide rod for connecting described upper cylinder and described upper trim panel.
7. the test technology of the shaping test machine of a kind of medium and low frequency transformator described in claim 1 to 6 any one, it is special
Levy and be：It comprises the following steps：
Step one, places and treats shaping product：Two are treated that shaping product is respectively placed in two described front sizing dies；
Step 2, shaping in front and back：Start described shaping test machine, described front air cylinder promotes two described front sizing dies, and will put
Treat that shaping product is pushed into described shaping stent for two that are placed in two described front sizing dies, that is, complete before and after's shaping；
Step 3, positioning：Positioning cylinder drives movable plate to move by guide rail, is moved with the positioning treating shaping product described in completing
Make；
Step 4, left and right shaping：When, after shaping product completes positioning, described left shaping cylinder and described right shaping cylinder are simultaneously
Start, pat two sides treating shaping product being pushed to described shaping stent respectively, to complete left and right shaping；
Step 5, upper and lower shaping：After the completion of left and right shaping, start described upper cylinder, described upper cylinder promotes described upper trim panel
Treat that shaping product carries out upper and lower shaping to described two；
Step 6, test：Up and down after the completion of shaping, connect external testing instrument using described test thimble, then to described two
Individual treat shaping product carry out test electrical parameter, test reach a standard after, described front air cylinder, described left shaping cylinder, described right shaping
Cylinder, described positioning cylinder and described upper cylinder all return initial point；If test does not pass a test, repeat the above steps carry out whole again
Shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410431031.2A CN104181425B (en) | 2014-08-28 | 2014-08-28 | Shaping testing machine and process for medium-low-frequency transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410431031.2A CN104181425B (en) | 2014-08-28 | 2014-08-28 | Shaping testing machine and process for medium-low-frequency transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104181425A CN104181425A (en) | 2014-12-03 |
| CN104181425B true CN104181425B (en) | 2017-02-15 |
Family
ID=51962637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410431031.2A Expired - Fee Related CN104181425B (en) | 2014-08-28 | 2014-08-28 | Shaping testing machine and process for medium-low-frequency transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104181425B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109378205A (en) * | 2018-11-26 | 2019-02-22 | 东莞市大忠电子有限公司 | A kind of the shaping test machine and its test technology of middle low-frequency transformer |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201102832Y (en) * | 2007-08-28 | 2008-08-20 | 盈富(东莞)电器制品有限公司 | Pneumatic trimmer for steel piece of transformer |
| CN102248032A (en) * | 2011-06-10 | 2011-11-23 | 徐定善 | Automatic silicon steel sheet leveling machine for transformer |
| CN202839296U (en) * | 2012-09-29 | 2013-03-27 | 东莞市大忠电子有限公司 | Reforming device used for transformer |
| CN103713221A (en) * | 2013-12-31 | 2014-04-09 | 珠海市康定电子股份有限公司 | Low-frequency transformer automatic comprehensive test machine based on GROOVY data collecting and analyzing system controlled by PLC |
| CN203621152U (en) * | 2013-11-29 | 2014-06-04 | 湘潭电气设备制造有限责任公司 | R type transformer iron core shaping machine |
-
2014
- 2014-08-28 CN CN201410431031.2A patent/CN104181425B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201102832Y (en) * | 2007-08-28 | 2008-08-20 | 盈富(东莞)电器制品有限公司 | Pneumatic trimmer for steel piece of transformer |
| CN102248032A (en) * | 2011-06-10 | 2011-11-23 | 徐定善 | Automatic silicon steel sheet leveling machine for transformer |
| CN202839296U (en) * | 2012-09-29 | 2013-03-27 | 东莞市大忠电子有限公司 | Reforming device used for transformer |
| CN203621152U (en) * | 2013-11-29 | 2014-06-04 | 湘潭电气设备制造有限责任公司 | R type transformer iron core shaping machine |
| CN103713221A (en) * | 2013-12-31 | 2014-04-09 | 珠海市康定电子股份有限公司 | Low-frequency transformer automatic comprehensive test machine based on GROOVY data collecting and analyzing system controlled by PLC |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104181425A (en) | 2014-12-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203103743U (en) | Connector terminal automated assembling device | |
| CN102248032B (en) | Automatic silicon steel sheet leveling machine for transformer | |
| CN104181425B (en) | Shaping testing machine and process for medium-low-frequency transformer | |
| CN105788842B (en) | A kind of neodymium iron boron magnetic body automatic tamping system and its forming method | |
| CN203227706U (en) | Steel plate bending machine | |
| CN103822771B (en) | Seat testing fatigue workbench | |
| CN203304891U (en) | Automatic feeding, tapping and cutting device | |
| CN205496828U (en) | Weld tape processing unit | |
| CN205764459U (en) | Automatic tracing-edge formula laser glass internal carving machine | |
| CN202573311U (en) | Ink-jet printing/laser carving integrated machine | |
| CN103940610B (en) | A kind of twin shaft waves test machine | |
| CN109378205A (en) | A kind of the shaping test machine and its test technology of middle low-frequency transformer | |
| CN102794906A (en) | Ultrasonic welding device and production method thereof for welding automobile plaque | |
| CN207188254U (en) | A kind of automatic test machine of 24 volts of transformers | |
| CN205129254U (en) | Floor welding position device before automobile | |
| CN203798562U (en) | Double-shaft swing testing machine | |
| CN208985854U (en) | A kind of shaping test machine of middle low-frequency transformer | |
| CN209935681U (en) | Bilateral bending device | |
| CN202129299U (en) | Shaping device for Larssen steel sheet pile | |
| CN103264287B (en) | A kind of self-feeding, tapping and cutoff device | |
| CN105951313A (en) | Sewing mechanism and method | |
| CN202192130U (en) | Discharge and receiving device of cross roll straightener | |
| CN108945587A (en) | The transfer of transformer framework positions clip loading system | |
| CN105572552B (en) | A kind of off-line type high-voltage capacitor test method and its test macro | |
| CN203526279U (en) | U-shaped bending machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170215 Termination date: 20170828 |