CN102233516A - General assembly line of welding machine and production flow of welding machine - Google Patents
General assembly line of welding machine and production flow of welding machine Download PDFInfo
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- CN102233516A CN102233516A CN201010168232XA CN201010168232A CN102233516A CN 102233516 A CN102233516 A CN 102233516A CN 201010168232X A CN201010168232X A CN 201010168232XA CN 201010168232 A CN201010168232 A CN 201010168232A CN 102233516 A CN102233516 A CN 102233516A
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Abstract
The invention discloses a general assembly line of a welding machine and a production flow of the welding machine. The general assembly line of the welding machine comprises a conveyor belt consisting of a big return steel strip and a small return steel strip which are concentric; rollers are arranged inside the big return steel strip and outside the small return steel strip; more than two movable plates are arranged between the big return steel strip and the small return steel strip; and a liftable parallel rolling belt is arranged below the movable plates. The production flow of the welding machine comprises the steps of installation of a base and a rear panel arranged sequentially according to the line production, installation of a fan and a reactor, installation of a movement and a handle wire, installation of a middle partition board assembly, installation of a control panel and an air switch, installation of a front panel assembly, installation of a front panel, installation of a power wire, installation of an electric transformer and a resistance plug, installation of a power supply component, instillation of a plug wire, appearance detection, binding, repair, debugging, adhesive dispersing, paint spraying, internal appearance detection, shell buckling, roasting, test welding, outdoor detection and packing. The invention has the advantages of high production efficiency, low cost and small occupied space.
Description
Technical field
The present invention relates to the production of welding machine, especially for the flow process of the general assembly line of producing welding machine and welding machine production thereof.
Background technology
Along with the modernization of producing, in order to enhance productivity, production, assembling process are all developing to the automatic assembly line direction.For welding machine, parts are various, pack and need just can finish through many operations to debugging from the complete machine that is installed to of parts.Past is that above-mentioned operation is deposited into a place by manually finishing, and carrying also is by manually finishing, and operates like this that not only production efficiency is low, and consumption manpower is many, and the place that takies is big.
Summary of the invention
First purpose of the present invention is for a kind of welding machine general assembly line is provided, and welding machine general assembly line of the present invention is simple in structure, can realize streamline production, improves the efficient that welding machine is produced, and reduces the welding machine production cost.
In addition purpose of the present invention is for a kind of welding machine production procedure being provided, utilizing production procedure of the present invention, the production efficiency height, and the human and material resources of consumption are few, and cost is low, and the place that takies is little.
For reaching the first above-mentioned purpose, the welding machine general assembly line comprises conveyer belt, and described conveyer belt comprises big reversion steel band and little reversion steel band, and big reversion steel band and little reversion steel band are concentric; The inboard little reversion steel band of the described big reversion steel band outside is provided with roller; Movable plate more than two is installed between big reversion steel band and little reversion steel band; Be provided with liftable parallel rolling band under the movable plate.
Can be finished by the movable plate of big reversion steel band and little reversion steel strip driving from each operation that is installed to packing of parts, therefore, can realize streamline production, enhance productivity, and do not need to drop into too many manpower, reduced the production cost of welding machine.Because general assembly line only is made up of conveyer belt, roller, movable plate, and is therefore, simple in structure.
As improvement, the described big reversion steel band outside is provided with workbench, and the workbench inboard is provided with roller.Workbench is set to be convenient to operate on the station of each operation.
As improvement, described workbench is provided with the signal emission switch for one jiao.So just can be good at controlling the motion of workbench.
As improvement, described conveyer belt is provided with central control system.Central control system is set, is convenient to control the motion of driving-belt.
For reaching the second above-mentioned purpose, the welding machine production procedure comprises the support that is arranged in order according to continuous productive process, the installation of rear board, the installation of blower fan, reactor, the installation of movement, handgrip line, the installation of median septum assembly, the installation of control panel, air switch, the installation of front panel assembly, the installation of front panel, the installation of power line, piezoelectric transformer, anti-installation of inserting, the installation of power supply unit, the installation of plug wire, insulation/resistance test, binding, repair, debugging is handled, and puts glue, sprays paint, outward appearance detects in the machine, the button shell, roasting machine, test weld, the machine outside is detected, packing.
As specializing, described binding comprises binding for the first time and binding for the second time.
As specializing, described debugging is handled and is comprised debugging and repairing.
As specializing, described packing comprises automatic packing and Manual Packaging.
Each operation is integrated on the streamline, and having finished reaches the standard grade to from parts can become fully the complete machine of warehouse-in when rolling off the production line, significantly reduce the man power and material, does not account for the place, does not need the carrying of manpower, and cost is low, and the production efficiency height.
Description of drawings
Fig. 1 is the structural representation of welding machine general assembly line;
The flow chart that Fig. 2 produces for welding machine.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further elaborated.
As shown in Figure 1, the welding machine general assembly line comprises conveyer belt, and conveyer belt comprises big reversion steel band 31 and little reversion steel band 32, and big reversion steel band 31 and little reversion steel band 32 are concentric, and described big reversion steel band and little reversion steel band are double-speed chain; Big reversion steel band 31 inboard little reversion steel bands 32 outsides are provided with roller; Movable plate 33 more than two is installed between big reversion steel band 31 and little reversion steel band 32; Be provided with liftable parallel rolling band under the movable plate; Be provided with workbench 34 in big reversion steel band 31 outsides, conveyer belt is provided with central control system, with the motion of control conveyer belt.
When product is placed on the movable plate 33, the roller that central control system can be controlled on the concentric reversion steel band limit rotates, promoting movable plate 33 moves on the reversion steel band, when movable plate 33 is turned, liftable parallel rolling band below the movable plate 33 rises and rotates, movable plate 33 is moved on on the position of the movable plate 33 of next placement, the rotating band next door of placing movable plate at the turning is provided with infrared ray, when movable plate 33 is placed on the rotating band at turning, block infrared ray, the parallel rolling band that central control system will be controlled the turning rises and rotates, and moves movable plate to next position.
When debugger 16,17,18, roasting board 22 and test weld platform 23,24 when idle, click the signal emission switch, the emission idle signal is to central control system, central control system can carry out following control: the roller of conveyer belt is movable plate 33 past idle movable workbench, have then dop directly upspring movable plate stopped at idle workbench before, when movable plate 33 stops, liftable parallel rolling band under the movable plate 33 can rise and the movable plate of turning handle moves on the workbench 34, operating personnel are at workbench 34 enterprising line operates, behind the end of operation, the signal emission switch that clicks on the workbench is given signal center's control system, the liftable parallel rolling band that control system can be controlled movable plate rises and rotation, movable plate is touched liftable parallel rolling band, liftable parallel rolling band has connect movable plate and can descend on conveyer belt, and conveyer belt can continue portable plate down to promote by rotation roller.
As depicted in figs. 1 and 2, the welding machine production procedure comprises the support that is arranged in order according to continuous productive process, the installation 1 of rear board, blower fan, the installation 2 of reactor, movement, the installation 3 of handgrip line, the installation 4 of median septum assembly, control panel, the installation 5 of air switch, the installation 6 of front panel assembly, the installation 7 of front panel, the installation 8 of power line, piezoelectric transformer, anti-installation 9 of inserting, the installation 10 of power supply unit, the installation 11 of plug wire, insulation/resistance test 12, binding 13 for the first time, binding 14 for the second time, repair 15, debugging 16,17,18, some glue, spray paint 19, outward appearance detects 20 in the machine, button shell 21, roasting machine 22, test weld 23,24, the machine outside detects 25, packing, described packing is divided into automatic packing 26 and Manual Packaging 27.
Each operation is integrated on the streamline, and having finished reaches the standard grade to from parts can become fully the complete machine of warehouse-in when rolling off the production line, significantly reduce the man power and material, does not account for the place, does not need the carrying of manpower, and cost is low, and the production efficiency height.
Claims (8)
1. the welding machine general assembly line comprises conveyer belt, it is characterized in that: described conveyer belt comprises big reversion steel band and little reversion steel band, and big reversion steel band and little reversion steel band are concentric; The inboard little reversion steel band of the described big reversion steel band outside is provided with roller; Movable plate more than two is installed between big reversion steel band and little reversion steel band; Be provided with liftable parallel rolling band under the movable plate.
2. welding machine general assembly line according to claim 1 is characterized in that: the described big reversion steel band outside is provided with workbench, and the workbench inboard is provided with roller.
3. welding machine general assembly line according to claim 2 is characterized in that: described workbench is provided with the signal emission switch for one jiao.
4. welding machine general assembly line according to claim 1 is characterized in that: described conveyer belt is provided with central control system.
5. welding machine production procedure is characterized in that comprising the support that is arranged in order according to continuous productive process, the installation of rear board, the installation of blower fan, reactor, the installation of movement, handgrip line, the installation of median septum assembly, the installation of control panel, air switch, the installation of front panel assembly, the installation of front panel, the installation of power line, piezoelectric transformer, anti-installation of inserting, the installation of power supply unit, the installation of plug wire, outward appearance detects, binding, repair, debugging is handled, and puts glue, sprays paint, outward appearance detects in the machine, the button shell, roasting machine, test weld, the machine outside is detected, packing.
6. welding machine production procedure according to claim 5 is characterized in that: described binding comprises binding for the first time and binding for the second time.
7. welding machine production procedure according to claim 5 is characterized in that: described debugging is handled and is comprised each repairing of debugging.
8. welding machine production procedure according to claim 5 is characterized in that: described packing comprises automatic packing and Manual Packaging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010168232XA CN102233516A (en) | 2010-05-05 | 2010-05-05 | General assembly line of welding machine and production flow of welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010168232XA CN102233516A (en) | 2010-05-05 | 2010-05-05 | General assembly line of welding machine and production flow of welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102233516A true CN102233516A (en) | 2011-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010168232XA Pending CN102233516A (en) | 2010-05-05 | 2010-05-05 | General assembly line of welding machine and production flow of welding machine |
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| CN (1) | CN102233516A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103625873A (en) * | 2013-11-21 | 2014-03-12 | 北京合纵科技股份有限公司 | Automatic assembly line of ring main unit |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2445889Y (en) * | 2000-07-25 | 2001-09-05 | 徐光中 | Conveyer of bottle blower |
| CN2510446Y (en) * | 2001-07-13 | 2002-09-11 | 成都市利君实业有限责任公司 | Multiple-feed, multiple-discharge pan conveyer |
| DE102006020076A1 (en) * | 2006-04-29 | 2007-11-08 | Bayerische Motoren Werke Ag | Method for connecting body parts and device for carrying out the method |
| CN201291348Y (en) * | 2008-08-28 | 2009-08-19 | 上海沪通焊接电器制造有限公司 | Inversion DC submerged arc welding machine |
-
2010
- 2010-05-05 CN CN201010168232XA patent/CN102233516A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2445889Y (en) * | 2000-07-25 | 2001-09-05 | 徐光中 | Conveyer of bottle blower |
| CN2510446Y (en) * | 2001-07-13 | 2002-09-11 | 成都市利君实业有限责任公司 | Multiple-feed, multiple-discharge pan conveyer |
| DE102006020076A1 (en) * | 2006-04-29 | 2007-11-08 | Bayerische Motoren Werke Ag | Method for connecting body parts and device for carrying out the method |
| CN201291348Y (en) * | 2008-08-28 | 2009-08-19 | 上海沪通焊接电器制造有限公司 | Inversion DC submerged arc welding machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103625873A (en) * | 2013-11-21 | 2014-03-12 | 北京合纵科技股份有限公司 | Automatic assembly line of ring main unit |
| CN103625873B (en) * | 2013-11-21 | 2016-04-06 | 北京合纵科技股份有限公司 | Ring main unit automatic assembly line |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent of invention or patent application | ||
| CB02 | Change of applicant information |
Address after: Pingshan Qing Lan Shenzhen Guangdong province 518000 City Road No. 3 Applicant after: Shenzhen Jasic Technology Co., Ltd. Address before: 518000, Guangdong, Baoan District, Xixiang province Shenzhen Street Hengfeng Industrial City C2 Building 1, 2, 3, 4, West and 5, West and C4, building 5 Applicant before: Shenzhen Jasic Technology Co., Ltd. |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20111109 |