CN205147798U - Assembly line - Google Patents
Assembly line Download PDFInfo
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- CN205147798U CN205147798U CN201520966601.8U CN201520966601U CN205147798U CN 205147798 U CN205147798 U CN 205147798U CN 201520966601 U CN201520966601 U CN 201520966601U CN 205147798 U CN205147798 U CN 205147798U
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- station
- conveying device
- press
- turntable
- rollgang
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Abstract
The application discloses assembly line, including rollgang and press, it still includes the revolving stage, is provided with two at least conveyor on the revolving stage, be provided with the manual work station on the rollgang, be provided with outside the rollgang with press complex pressure equipment station to the revolving stage covers manual work station and pressure equipment station, and different conveyor can be in on manual work station and the pressure equipment station simultaneously. The utility model provides an assembly line, compare with current assembly line, make pressure equipment station independent setting, and add and to carry out the revolving stage that shifts with the part between manual setting station and pressure equipment station, thereby make manual setting station and independent pressure equipment station on the assembly line operate different parts simultaneously, in order to save latency, it improves to make assembly efficiency shown, improving, assembly efficiency just also need not to set up the press of most volumes when, and then manufacturing cost's promotion has been avoided.
Description
Technical field
The utility model relates to automotive transmission assembly equipment technical field, particularly a kind of assembling line.
Background technology
The all parts of automobile all realizes producing, assembling, the assembling of such as speed changer by streamline substantially.In the particularity that the enterprising luggage of streamline is joined, speed changer is that its axle system Assembly part is more, the quantity of axle system Assembly part can reach about 30% of the total number of components of speed changer, the assembling line of therefore gearbox comprises a fairly large number of assembly process, to assemble the different parts such as synchronized, driving gear, axle sleeve, bearing respectively.In different assembly processes, what have needs operating personnel to carry out hand assembled, the use forcing press that then needs had press-fits, namely axle system Assembly part needs hand assembled operation and mechanical press mounting operation to intert, carry out in turn, when using forcing press to press-fit part, operating personnel are then in wait state, after having press-fited, then carry out hand assembled.This just causes speed changer in assembly line process, and not full, the artificial usefulness of person works is low, time waste serious, makes efficiency of assembling comparatively low; If want to improve efficiency of assembling, need the more press-loading device of magnitude setting on streamline (forcing press), this just result in again the lifting of production cost.
Therefore, how under the prerequisite not promoting production cost, improving the efficiency of assembling of speed changer further, is current those skilled in the art's problem demanding prompt solution.
Utility model content
In view of this, the utility model is intended to propose a kind of novel assembling line, carries out, thus saves installation time, improve efficiency of assembling, it also avoid the lifting of production cost simultaneously while it can realize hand assembled operation and mechanical press mounting.
In order to achieve the above object, the technical solution of the utility model is achieved in that
A kind of assembling line, comprise rollgang and forcing press, it also comprises turntable, described turntable is provided with at least two conveying devices; Described rollgang is provided with handwork station, what being outside equipped with of described rollgang coordinated with described forcing press press-fits station, and described turntable covers described handwork station and describedly press-fits station, different described conveying devices can be in described handwork station simultaneously and describedly to press-fit on station.
Further, in above-mentioned assembling line, described conveying device is roller-way transportation section or belt conveyor.
Further, in above-mentioned assembling line, described conveying device is two, and two described conveying devices be arranged in parallel on described turntable.
Further, in above-mentioned assembling line, the quantity of described conveying device is be greater than two multiple, and whole described conveying device surrounds regular polygon on described turntable.
Further, in above-mentioned assembling line, the terminal of each described conveying device is provided with gear and stops pin.
Further, in above-mentioned assembling line, described gear stops pin and is elevated under the driving of cylinder.
Further, in above-mentioned assembling line, described turntable and described conveying device are all run under the driving of motor.
Further, in above-mentioned assembling line, described turntable is circular platform.
In the assembling line that the utility model provides, be provided with rollgang and forcing press, also set up turntable, this turntable is provided with at least two conveying devices.In addition, also make handwork station and press-fit station and be no longer all arranged on the rollgang of assembling line, but make the station that press-fits coordinated with forcing press be arranged on outside rollgang, and make turntable cover handwork station simultaneously and press-fit station, the conveying device on it just can be made like this to move to handwork station or press-fit on station when turntable rotates, and the position of conveying device is arranged, when making on turntable conveying device be positioned at handwork station, have another conveying device and be just positioned at and press-fit on station.
During work, turntable is made to rotate, make a conveying device on it (for convenience of description, follow-up this conveying device is called the first conveying device) be positioned on handwork station, transporting by rollgang the pallet filling part to be press-fited moves in the first conveying device, operating personnel carry out hand assembled to part in the first conveying device, after hand assembled completes, rotate turntable, first conveying device is moved to be press-fited on station, meanwhile another conveying device (for convenience of description, follow-up this conveying device is called the second conveying device) move on handwork station, another pallet can move so far in the second conveying device, operating personnel start to carry out hand assembled to the part in the second conveying device, now forcing press can press-fit part station having completed hand assembled and carries out mechanical press mounting being positioned at.When the part in the first conveying device completes mechanical press mounting, after part in second conveying device completes hand assembled, be rotated further turntable, the first conveying device is made again to get back to hand assembled station, second conveying device then moves to and press-fits station, then the first conveying device is made to be transported in downstream transport roller road by the part and pallet that it complete hand assembled and mechanical press mounting, and other pallets making upstream transport roller road send here move on it and carry out hand assembled, part now in the second conveying device carries out mechanical press mounting, again rotate turntable afterwards and make the first conveying device and the second conveying device reversing of position, and the pallet in the second conveying device is delivered to downstream, upstream pallet again moves in the second conveying device and carries out hand assembled, repeat operation, can realize to part simultaneously, continuous print carries out hand assembled and mechanical press mounting.The assembling line that the utility model provides, compared with existing assembling line, order press-fits station and independently arranges, and set up can by part at hand assembled station with press-fit the turntable carrying out between station shifting, thus make the hand assembled station on assembling line and independently press-fit station and can operate different part simultaneously, to save the stand-by period, efficiency of assembling is made to be significantly improved, also just without the need to arranging the forcing press of greater number while efficiency of assembling improves, and then avoid the lifting of production cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiment of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to the accompanying drawing provided.
The cooperation schematic diagram of rollgang, conveying device and forcing press in the assembling line that Fig. 1 provides for the utility model embodiment;
Fig. 2 is the top view that rollgang coordinates with turntable.
In fig. 1 and 2:
1-rollgang, 2-forcing press, 3-turntable, 4-handwork station, 5-press-fits station, and 6-gear stops pin, 7-first conveying device, 8-second conveying device, 9-pallet.
Detailed description of the invention
The utility model proposes a kind of novel assembling line, carry out while it can realize hand assembled operation and mechanical press mounting, thus save installation time, improve efficiency of assembling, it also avoid the lifting of production cost simultaneously.
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As depicted in figs. 1 and 2, the assembling line that the utility model embodiment provides, its main improvements are to set up turntable 3, and multiple conveying device is set on turntable 3, two wherein different conveying devices need to be in handwork station 4 at one time respectively and to press-fit on station 5, are also arranged separately by the script station 5 that press-fits be arranged on assembling line in addition.The assembling line that the present embodiment provides operationally, a conveying device is first made (for convenience of description by rotating turntable 3, follow-up this conveying device is called the first conveying device 7) be positioned on handwork station 4, then the pallet 9 on the rollgang 1 of upstream (as denoted by the arrows in fig. 2) is made to move in this first conveying device 7, then operating personnel carry out hand assembled to the part in pallet 9, rotate turntable 3 afterwards, first conveying device 7 is moved to be press-fited on station 5, now another conveying device (for convenience of description, follow-up this conveying device is called the second conveying device 8) turn on handwork station 4, and make another pallet 9 move on it, manually start to carry out hand assembled to the part in the second conveying device 8, meanwhile forcing press 2 carries out mechanical press mounting to the part in the first conveying device 7, part in two pallets 9 is hand assembled respectively, after mechanical press mounting completes, again rotate turntable 3 (can continue to be rotated further turntable 3 in the same direction, also turntable 3 can be rotated backward), the first conveying device 7 is made to turn back on handwork station 4, first conveying device 7 drives pallet 9 to move on the rollgang 1 in downstream (as denoted by the arrows in fig. 2), 3rd pallet 9 moves in the first conveying device 7, repeat aforesaid operations afterwards, carry out while just can realizing hand assembled and mechanical press mounting, operating personnel are without the need to waiting for.This makes it possible to the deficiency effectively solving prior art, improve artificial usefulness, solve the problem that efficiency of assembling is low, reduce number of devices simultaneously, thus reduce assembly line cost of investment and reduce floor space.
In order to further optimisation technique scheme, in the assembling line that the present embodiment provides, conveying device specifically can be roller-way transportation section, also can be belt conveyor.In the present embodiment, conveying device is except for except bearing tray 9 and part wherein, also need to dock with the rollgang 1 of the upstream and downstream being positioned at turntable 3, so that pallet 9 automatically moves under power drive, shifts out turntable 3, and in order to the simplification of structure and technical scheme be easy to realize, the preferred conveying device of the present embodiment is the short distance roller-way transportation section identical with rollgang 1 structure, or common belt conveyor.
In the present embodiment, preferred conveying device is two (first conveying device 7 and the second conveying devices 8), and two conveying devices be arranged in parallel on turntable 3, as shown in Figure 2.The main improved though of technical scheme makes handwork station 4 and press-fits the separate work of station 5, thus avoid the impact being subject to assemble sequence, and just need to make handwork station 4 and press-fit station 5 to operate to farthest improve efficiency of assembling simultaneously, therefore on each station, need different parts assemble for it, in the case, minimum need arrange two conveying devices and can realize above-mentioned purpose, and only to arrange two conveying devices be at utmost to reduce the technical scheme of improvement cost, so the preferred conveying device of the present embodiment is set to two, and make handwork station 4 parallel with press-fiting station 5, align setting, farthest can reduce arrangement areas, so also just preferably two conveying devices be arranged in parallel, as shown in Figure 2, now turntable 3 rotates 180 ° and just can realize two conveying devices in handwork station 4 and the exchange that press-fits between station 5.Certainly, except above-mentioned set-up mode, handwork station 4 and press-fit station 5 also can be not parallel, do not align setting, such as handwork station 4 is vertical with press-fiting station 5 to be arranged, such two conveying devices can be arranged in rectangular mode on turntable 3, further more conveying device can be set, such as three, four or five conveying devices, these whole conveying devices are to surround corresponding regular polygon (such as positive triangle, square or regular pentagon) mode be arranged on turntable 3, handwork station 4 and press-fit the position that station 5 is positioned at the place, two adjacent sidelines of regular polygon, such turntable 3 just, reversely rotate 90 ° and can realize the conversion of conveying device between different station.
Further, in the present embodiment, the terminal of each conveying device is provided with gear and stops pin 6, as shown in Figure 2.Because the part in conveying device needs to coordinate with forcing press 2 automatically to realize mechanical press mounting, in order to ensure that automatic press mounting completes more smoothly, normally, relative to the setting position of forcing press 2, part is just needed to be positioned on the correspondence position of conveying device, normal and forcing press 2 cooperating when press-fiting on station 5 to enable conveying device drive part move to, is therefore all provided with gear and stops pin 6 in each conveying device.When filling the rollgang 1 of pallet 9 from upstream of part, move in conveying device through the top of conveying device, and when moving to the terminal of conveying device and the gear of rise stop pin 6 and touch, make gear stop pin 6 pairs of pallets 9 and form stop, make pallet 9 stop continuing to move, the position now residing for pallet 9 is the precalculated position coordinated with forcing press 2.
Above-mentioned gear stops pin 6, can be elevated on a conveyor, and during rising, the pallet 9 be used for arriving stops, cancel pallet 9 after decline and stopping, the pallet 9 that assembling is completed can move in the rollgang 1 in downstream smoothly.Concrete, in the present embodiment, the installing space being limited to drive unit is limited, and the lifting that gear stops pin 6 preferably adopts the cylinder (not shown) of small volume to drive, to avoid impacting shifting out of pallet 9.Certainly, under the prerequisite not affecting pallet 9 movement, this drive unit also can be the device such as motor, hydraulic cylinder.
As shown in Figure 2, the preferred turntable 3 of the present embodiment is circular platform.
The assembling line that the present embodiment provides, when shafting components for assembling speed changer, its specific operation process is:
First, the pallet 9 being contained with shafting components moves in the first conveying device 7 of being positioned on handwork station 4 by rollgang 1, and now gear stops pin 6 and vertically rises and carry out gear to pallet 9 and stop location;
Then, operating personnel will need the part that press-fits to be inserted on axle and complete other manual works, and after completing, turntable 3 turns clockwise 180 °, and now the second conveying device 8 moves on handwork station 4, and the first conveying device 7 moves to and press-fits on station 5;
Afterwards, the second pallet that another set of shafting components is housed moves in the second conveying device 8, gear stops pin 6 and carries out stop location to it, and operating personnel again carry out press-fiting of part and complete other manual works, and forcing press 2 carries out automatic press mounting to the part in the first conveying device 7 simultaneously;
After having drilled, turntable 3 is rotated counterclockwise 180 °, first conveying device 7 is got back on handwork station 4 again, now, first conveying device 7 is connected state with the rollgang 1 in downstream, the part press-fited moves down out handwork station 4 in the drive of the first conveying device 7, the 3rd pallet filling new parts moves in the first conveying device 7 from the rollgang 1 of upstream, gear stop pin 6 again to its carry out gear stop location, operating personnel carry out manual work again, the part simultaneously in forcing press 2 automatic press mounting second conveying device 8;
Finally, turntable 3 dextrorotation turnback, the second conveying device 8 is got back on handwork station 4, and is communicated with the rollgang 1 in downstream, and the part press-fited is sent by the second conveying device 8.Repeat, circulation carry out aforesaid operations, just can realize the continuous assembling of speed changer shafting components.
The present embodiment, use circular turntable 3 that operating personnel have been carried out synchronous combination with forcing press 2, ensure that the coincidence of forcing press 2 actuation time and time manually, operating personnel and forcing press 2 can work simultaneously and be independent of each other, in fixing pitch time, decrease the artificial time waste waited for, improve efficiency of assembling.And under the prerequisite of efficiency of assembling lifting, avoiding the increase of operating personnel and number of devices, the cost decreasing assembling line drops into.In addition, the conveying device on turntable 3 effectively can be docked with the rollgang 1 of upstream and downstream, realizes the full-automatic conveying of part.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment remaining identical similar portion mutually see.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. an assembling line, comprise rollgang (1) and forcing press (2), it is characterized in that, also comprise turntable (3), (3) are provided with at least two conveying devices with described turntable; Described rollgang (1) is provided with handwork station (4), what being outside equipped with of described rollgang (1) coordinated with described forcing press (2) press-fits station (5), and described turntable (3) covers described handwork station (4) and describedly press-fits station (5), different described conveying devices can be in described handwork station (4) simultaneously and describedly to press-fit on station (5).
2. assembling line according to claim 1, is characterized in that, described conveying device is roller-way transportation section or belt conveyor.
3. assembling line according to claim 2, is characterized in that, described conveying device is two, and two described conveying devices be arranged in parallel on described turntable (3).
4. assembling line according to claim 2, is characterized in that, the quantity of described conveying device is be greater than two multiple, and whole described conveying device surrounds regular polygon on described turntable (3).
5. assembling line according to claim 2, is characterized in that, the terminal of each described conveying device is provided with gear and stops pin (6).
6. assembling line according to claim 5, is characterized in that, described gear stops pin (6) and is elevated under the driving of cylinder.
7. assembling line according to claim 2, it is characterized in that, described turntable (3) and described conveying device are all run under the driving of motor.
8. according to the assembling line in claim 1-7 described in any one, it is characterized in that, described turntable (3) is circular platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520966601.8U CN205147798U (en) | 2015-11-27 | 2015-11-27 | Assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520966601.8U CN205147798U (en) | 2015-11-27 | 2015-11-27 | Assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205147798U true CN205147798U (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520966601.8U Active CN205147798U (en) | 2015-11-27 | 2015-11-27 | Assembly line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186475A (en) * | 2017-07-19 | 2017-09-22 | 安徽江淮汽车集团股份有限公司 | A kind of gearbox shafting sub-packaging system |
| CN107891925A (en) * | 2017-09-29 | 2018-04-10 | 宝沃汽车（中国）有限公司 | Car body component assembly station |
| CN109933011A (en) * | 2017-12-15 | 2019-06-25 | 中国科学院沈阳自动化研究所 | A kind of producing line control Knowledge Base based on Target-oriented thought |
-
2015
- 2015-11-27 CN CN201520966601.8U patent/CN205147798U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107186475A (en) * | 2017-07-19 | 2017-09-22 | 安徽江淮汽车集团股份有限公司 | A kind of gearbox shafting sub-packaging system |
| CN107891925A (en) * | 2017-09-29 | 2018-04-10 | 宝沃汽车（中国）有限公司 | Car body component assembly station |
| CN109933011A (en) * | 2017-12-15 | 2019-06-25 | 中国科学院沈阳自动化研究所 | A kind of producing line control Knowledge Base based on Target-oriented thought |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |