CN102182003A - Fabric with eyed structures and weaving process thereof - Google Patents
Fabric with eyed structures and weaving process thereof Download PDFInfo
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- CN102182003A CN102182003A CN 201110130555 CN201110130555A CN102182003A CN 102182003 A CN102182003 A CN 102182003A CN 201110130555 CN201110130555 CN 201110130555 CN 201110130555 A CN201110130555 A CN 201110130555A CN 102182003 A CN102182003 A CN 102182003A
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Abstract
The invention provides a fabric with eyed structures and a weaving process thereof. The weaving process comprises the following steps: 1. weaving: mixing vinylon water-soluble fibers with basic raw fibers for the fabric and weaving the mixed fibers to form the primary fabric, wherein the vinylon water-soluble fibers are woven in rows in minimum pattern repeat of the corresponding primary fabric; and 2. after finishing: soaking the primary fabric in water and dissolving the vinylon water-soluble fibers to ensure the corresponding wales of the vinylon water-soluble fibers to be disconnected to form the eyed structures, thus obtaining the finished fabric product with eyed structures, wherein the corresponding wales exist in the form of coil formation structure. The fabric is provided with eyed structures which are woven by the weaving process and are distributed and arranged on the fabric. The fabric and the weaving process have the characteristics of simple manufacturing process, low production cost and convenience in popularization.
Description
Technical field
The present invention relates to the weaving textile technology, particularly relate to a kind of weaving process of fabric of eyed structure and the fabric of eyed structure thereof.
Background technology
In the prior art, knitting technology is by early stage manual braiding, and the large knitting needle braiding develops into the extensive centralized production pattern that current mechanical automation weaves, and is that the application of quality, output, function or product at product has all had higher requirement.Can produce fabric by current weaving technology with eyed structure---knitting eyelet fabric, the fabric of this class eyed structure is spent the type unique style because of it, and has obtained extensive use in fields such as clothing, decorations.Yet there is structural instability in the knitting eyelet fabric of prior art in knitting process, easily stressedly tears distortion, causes the inaesthetic problem of cloth profile.
Common knitting eyelet fabric generally is divided into two classes by weaving mode: weft-knitting eyelet fabric and warp-knitting eyelet fabric.Wherein the warp-knitting eyelet fabric generally is to weave with the high speed warp knitting machine, raw material is generally polyamide fibre, terylene, spandex etc., the finished product of knitting eyelet fabric have high-elastic eyelet fabric, mosquito netting, laundry net, case and bag net, hard net, sandwich screen cloth, can in can the spy, various knitting eyelet fabrics such as embroidery screen cloth, wedding gauze kerchief net, grid, transparent network, U.S.'s net, diamond net, jacquard weave net, lace.
Knitting eyelet fabric has incandescence or look to knit by decorating the type branch, and big jacquard weave is also arranged, and can weave complicated and simple different pattern.These knitting eyelet fabric good permeabilities, after bleachinging and dyeing processing, body is very refreshing, except doing summer clothes, the especially suitable articles for use such as curtain, mosquito net of doing.
In the prior art, the fabric that has eyed structure at present generally is to use setting machine to produce mesh embryo cloth, carries out then weaving on double needle machine, carries out the fabric that post-processed obtains eyed structure at last.
Chinese invention patent patent application 201010541527.7 discloses a kind of " processing method of three-dimensional mesh fabric ", be mainly include select materials, the weaving process of operation such as warping, manufacturing, pre-setting, dyeing, HEAT SETTING, post processing.But this weaving process need use specific setting machine, double rib warp loom, and fabric is finalized the design and woven.
This shows that the problem that above-mentioned prior art exists is: the weaving complexity, need to use a large amount of special installations, the production cost height is difficult for promoting.
Therefore, at problems of the prior art, need the fabric knitting technology that the eyed structure that a kind of technology is simple, production cost is low, be easy to promote is provided badly.
Summary of the invention
The objective of the invention is to avoid weak point of the prior art and the fabric knitting technology of the eyed structure that a kind of technology is simple, production cost is low, be easy to promote and the fabric of eyed structure thereof are provided.
Purpose of the present invention is achieved through the following technical solutions:
A kind of weaving process of fabric of eyed structure is provided, includes following steps:
Wherein, in the described step 1, described vinylon water-soluble fibre is with the loop-forming structure form, perhaps with loop-forming structure and not the braided structure form be knitted to row in the minimum flower type circulation of corresponding described elementary fabric.
Above-mentioned vinylon water-soluble fibre can also be knitted to the row in the minimum flower type circulation of corresponding described elementary fabric with loop-forming structure and tuck version.
Wherein, in the described step 1, described fabric basic material fiber is smart cotton and/or light polyester filament.
Wherein, in the described step 1, described smart cotton is the smart cotton of 40S/1, and described smooth polyester filament is the polyester filament of 75D/72F, the vinylon water-soluble fibre that described vinylon water-soluble fibre is 50D/24F.
Wherein, described vinylon water-soluble fibre, described fabric basic material fiber with the latitude plain stitch, weave described elementary fabric through two-sided rib knitting machine.
Wherein, in the described step 2, the water temperature that described elementary fabric is soaked is 20～90 ℃.
Can and weave operating mode and select the water temperature of soaking according to the requirement of fabric cloth, can select at 30～80 ℃ usually, take all factors into consideration and select 30 ℃ or 40 ℃ to be comparatively suitable in the ordinary course of things.
Wherein, in the described step 1, include at least one vinylon water-soluble fibre row, the connecting coil line of two fabric basic material fibers and woven stitch line in the circulation of described minimum flower type.
Wherein, the loop-forming structure of vinylon water-soluble fibre is 1～40 the tunnel in the described vinylon water-soluble fibre row.
Can select according to the requirement of fabric cloth, in above-mentioned vinylon water-soluble fibre row, the loop-forming structure of vinylon water-soluble fibre is generally 10～30 the tunnel, generally can select 20 the tunnel.
A kind of fabric of eyed structure is provided, and the fabric of described eyed structure is provided with through the weaving process of the fabric of above-mentioned eyed structure and weaves out, and the eyed structure of the fabric in described eyed structure arranged evenly.
The fabric of above-mentioned eyed structure is set to the fabric of the eyed structure of individual layer, wherein, described eyed structure be set to be positioned at described eyed structure fabric have an eyed structure that regular distribution is arranged; Perhaps,
The fabric of above-mentioned eyed structure is set to the fabric of double-deck eyed structure, wherein, described eyed structure be set to be positioned at described eyed structure the fabric face layer have an eyed structure that regular distribution is arranged, the bottom surface layer of the fabric of described eyed structure is set to levelling blanket; Perhaps,
The fabric of above-mentioned eyed structure is set to the fabric of three layers eyed structure, wherein, described eyed structure is set to lay respectively at the eyed structure that regular distribution is arranged that has of superficial layer and bottom surface layer, and the intermediate course of the fabric of described eyed structure is set to levelling blanket.
Beneficial effect of the present invention:
The weaving process of the fabric of a kind of eyed structure of the present invention, include following steps: step 1, weave: the vinylon water-soluble fibre is participated in fabric basic material fiber carry out mixed weaving, weave elementary fabric, the vinylon water-soluble fibre is knitted to the row in the minimum flower type circulation of corresponding elementary fabric; Step 2, back arrangement: the elementary fabric that weaves in the step 1 is soaked, dissolving vinylon water-soluble fibre, make the vinylon water-soluble fibre lose connection, form eyed structure, obtain the fabric finished product of eyed structure with the corresponding stringer that the loop-forming structure form exists.Because using the vinylon water-soluble fibre to participate in directly in the braiding process of fabric weaves, the setting machine and the fixating shape step that need specific use in the braiding process have been saved, saved production cost, and use the vinylon water-soluble fibre to participate in weaving, on two-sided rib knitting machine, can finish knitting process, and in water-soluble processing through the later stage, make the vinylon water-soluble fibre water-soluble, thereby the loop-forming structure that makes the vinylon water-soluble fibre participate in braiding disappears, its corresponding wale loses connection, simultaneously because the edge-rolling of latitude plain stitch, the row that the vinylon water-soluble fibre is adjacent is outwards overturn, and can obtain the fabric of eyed structure.The present invention has compared with prior art that weaving process is simple, and production cost is low, the advantage that is easy to promote.
The fabric of a kind of eyed structure of the present invention is provided with through the weaving process of the fabric of above-mentioned eyed structure and weaves out, and the eyed structure of the fabric in eyed structure arranged evenly.Owing to be provided with a plurality of eyed structures arranged evenly, and can use the latitude plain stitch, have the light polyester filament to weave, make that the physical dimension of fabric of eyed structure is more stable, profile is more attractive in appearance.
Description of drawings
The invention will be further described to utilize accompanying drawing, but the embodiment in the accompanying drawing does not constitute any limitation of the invention.
Fig. 1 is the weave diagram of the fabric of a kind of eyed structure of the present invention.
In Fig. 1, include:
1 to 60 is row and correlation thereof.
The specific embodiment
With the following Examples the present invention is further described.
One of specific embodiment of the weaving process of the fabric of a kind of eyed structure of the present invention includes following steps:
Wherein, in the step 1, the vinylon water-soluble fibre with loop-forming structure and not the braided structure form be knitted to row in the minimum flower type circulation of corresponding elementary fabric.
In addition: also can be in the fabric of eyed structure, with above-mentioned vinylon water-soluble fibre with the tuck structure and not the braided structure form be knitted to non-eyed structure row partly in the minimum flower type circulation of corresponding elementary fabric, to increase various embossment patterns.
In the braiding process of the fabric of eyed structure, using the vinylon water-soluble fibre to participate in directly weaves, the setting machine and the fixating shape step that need specific use in the braiding process have been saved, saved production cost, and use the vinylon water-soluble fibre to participate in weaving, on two-sided rib knitting machine, can finish knitting process, and in water-soluble processing through the later stage, make the vinylon water-soluble fibre water-soluble, thereby the loop-forming structure that makes the vinylon water-soluble fibre participate in braiding disappears, its corresponding wale loses connection, simultaneously because the edge-rolling of latitude plain stitch, the row that the vinylon water-soluble fibre is adjacent is outwards overturn, and can obtain the fabric of eyed structure.Make that thus manufacturing technique is simple, production cost is low, and is easy to promote.
Concrete, in the step 1, fabric basic material fiber can also can be the light polyester filament for smart cotton, can also be the mixed goods basic material fiber of smart cotton and light polyester filament.
Wherein: smart cotton can be the smart cotton of 40S/1, and the light polyester filament can be the light polyester filament of 75D/72F, and the vinylon water-soluble fibre can be the vinylon water-soluble fibre of 50D/24F.
Concrete, in the step 1, vinylon water-soluble fibre, fabric basic material fiber weave through two-sided rib knitting machine, described elementary fabric.
Wherein, vinylon water-soluble fibre, fabric fibre can weave elementary fabric by with the latitude plain stitch.
Concrete, in the step 2, the water temperature that elementary fabric is soaked is 20～90 ℃.
Can and weave operating mode and select the water temperature of soaking according to the requirement of fabric cloth, can select at 30～80 ℃ usually, take all factors into consideration and select 30 ℃ or 40 ℃ to be comparatively suitable in the ordinary course of things.
In the present embodiment, in the step 2, the water temperature of immersion is chosen as 30 ℃.When adopting this temperature, processing easily, and processing cost is lower.
Concrete, in the step 1, include at least one vinylon water-soluble fibre row, the connecting coil line of two fabric basic material fibers and woven stitch line in the circulation of minimum flower type.
The overall construction intensity of two fabric basic material fiber connecting coil line can increasing eyed structure fabrics is avoided causing eyed structure fabric integral surface to collapse face because vinylon water-soluble fibre row is decomposed.
Concrete, the loop-forming structure of vinylon water-soluble fibre is 1～40 the tunnel in the vinylon water-soluble fibre row.
Can select according to the requirement of fabric cloth, in above-mentioned vinylon water-soluble fibre row, the loop-forming structure of vinylon water-soluble fibre is generally 10～30 the tunnel, generally can select 20 the tunnel.
In the present embodiment, the loop-forming structure of vinylon water-soluble fibre is 13 the tunnel in the vinylon water-soluble fibre row.
The fabric of a kind of eyed structure in the present embodiment, the fabric of eyed structure are provided with through the weaving process of the fabric of above-mentioned eyed structure and weave out, and the eyed structure of the fabric in eyed structure arranged evenly.
Concrete, the fabric of above-mentioned eyed structure can be set to the fabric of the eyed structure of individual layer, bilayer or three layers.Be specially:
The fabric of above-mentioned eyed structure is set to the fabric of the eyed structure of individual layer, wherein, described eyed structure be set to be positioned at described eyed structure fabric have an eyed structure that regular distribution is arranged; Perhaps,
The fabric of above-mentioned eyed structure is set to the fabric of double-deck eyed structure, wherein, described eyed structure be set to be positioned at described eyed structure the fabric face layer have an eyed structure that regular distribution is arranged, the bottom surface layer of the fabric of described eyed structure is set to levelling blanket; Perhaps,
The fabric of above-mentioned eyed structure is set to the fabric of three layers eyed structure, wherein, described eyed structure is set to lay respectively at the eyed structure that regular distribution is arranged that has of superficial layer and bottom surface layer, and the intermediate course of the fabric of described eyed structure is set to levelling blanket.
In the present embodiment, the loop-forming structure of vinylon water-soluble fibre is 13 pins in the vinylon water-soluble fibre row.
As shown in Figure 1, the minimum flower type circulation of the fabric of described eyed structure comprises 60 rows, 20 coil files, the 3rd row is a vinylon water-soluble fibre row, and the 17th row and the 48th row are positive and negative connecting coil line, and all the other rows all are the braiding line, in described the 3rd row, syringe face first pin to the 13 pins are loop-forming structure, and other pins of syringe face are braided structure not, and the dials face all is braided structure not.
The knitting cam such as the following table of the circulation of described minimum flower type:
One of specific embodiment of the weaving process of the fabric of a kind of eyed structure of the present invention includes following steps:
Concrete, in the step 1, the vinylon water-soluble fibre is knitted to the row in the minimum flower type circulation of corresponding elementary fabric with loop-forming structure and tuck version.
Above-mentioned vinylon water-soluble fibre can also be knitted to row in the minimum flower type circulation of corresponding elementary fabric with the loop-forming structure form.
In addition: also can be in the fabric of eyed structure, with above-mentioned vinylon water-soluble fibre with the tuck structure and not the braided structure form be knitted to non-eyed structure row partly in the minimum flower type circulation of corresponding elementary fabric, to increase various embossment patterns.
Using the vinylon water-soluble fibre to participate in directly in the braiding process of the fabric of eyed structure weaves, the setting machine and the fixating shape step that need specific use in the braiding process have been saved, saved production cost, and use the vinylon water-soluble fibre to participate in weaving, on two-sided rib knitting machine, can finish knitting process, and in water-soluble processing through the later stage, make the vinylon water-soluble fibre water-soluble, thereby the loop-forming structure that makes the vinylon water-soluble fibre participate in braiding disappears, its corresponding wale loses connection, simultaneously because the edge-rolling of latitude plain stitch, the row that the vinylon water-soluble fibre is adjacent is outwards overturn, and can obtain the fabric of eyed structure, makes manufacturing technique simple thus, production cost is low, and is easy to promote.
Concrete, in the step 1, fabric basic material fiber can also can be the light polyester filament for smart cotton, can also be the mixed goods basic material fiber of smart cotton and light polyester filament.
Wherein, smart cotton is the smart cotton of 40S/1, and the light polyester filament is the light polyester filament of 75D/72F.
Wherein, in the step 1, the vinylon water-soluble fibre is the vinylon water-soluble fibre of 50D/24F.
Concrete, in the step 1, vinylon water-soluble fibre, fabric basic material fiber weave through two-sided rib knitting machine, weave described elementary fabric.
Wherein, vinylon water-soluble fibre, fabric fibre can weave elementary fabric by with the latitude plain stitch.
Concrete, in the step 2, the water temperature that elementary fabric is soaked is 80 ℃.When adopting this temperature, quicken the dissolving of vinylon water-soluble fibre.
Concrete, in the step 1, include at least one vinylon water-soluble fibre row, the connecting coil line of two fabric basic material fibers and woven stitch line in the circulation of minimum flower type.
The overall construction intensity of two fabric basic material fiber connecting coil line can increasing eyed structure fabrics is avoided causing eyed structure fabric integral surface to collapse face because vinylon water-soluble fibre row is decomposed.
Concrete, the loop-forming structure of vinylon water-soluble fibre can be for 38 the tunnel in the vinylon water-soluble fibre row.
The fabric of a kind of eyed structure in the present embodiment, the fabric of eyed structure are provided with through the weaving process of the fabric of above-mentioned eyed structure and weave out, and the eyed structure of the fabric in eyed structure arranged evenly.
Concrete, the fabric of above-mentioned eyed structure can be set to the fabric of the eyed structure of individual layer, bilayer or three layers.Be specially:
The fabric of above-mentioned eyed structure is set to the fabric of the eyed structure of individual layer, wherein, described eyed structure be set to be positioned at described eyed structure fabric have an eyed structure that regular distribution is arranged; Perhaps,
The fabric of above-mentioned eyed structure is set to the fabric of double-deck eyed structure, wherein, described eyed structure be set to be positioned at described eyed structure the fabric face layer have an eyed structure that regular distribution is arranged, the bottom surface layer of the fabric of described eyed structure is set to levelling blanket; Perhaps,
The fabric of above-mentioned eyed structure is set to the fabric of three layers eyed structure, wherein, described eyed structure is set to lay respectively at the eyed structure that regular distribution is arranged that has of superficial layer and bottom surface layer, and the intermediate course of the fabric of described eyed structure is set to levelling blanket.
Should be noted that at last; above embodiment is only in order to illustrate technical scheme of the present invention but not limiting the scope of the invention; although the present invention has been done detailed description with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the essence and the scope of technical solution of the present invention.
Claims (10)
1. the weaving process of the fabric of an eyed structure includes following steps:
Step 1, weave: the vinylon water-soluble fibre is participated in fabric basic material fiber carry out mixed weaving, weave elementary fabric, described vinylon water-soluble fibre is knitted to the row in the minimum flower type circulation of corresponding described elementary fabric;
Step 2, back arrangement: the described elementary fabric that weaves in the described step 1 is soaked, dissolving vinylon water-soluble fibre, make the vinylon water-soluble fibre lose connection, form eyed structure, obtain the fabric finished product of eyed structure with the corresponding stringer that the loop-forming structure form exists.
2. the weaving process of the fabric of eyed structure according to claim 1, it is characterized in that: in the described step 1, described vinylon water-soluble fibre is with the loop-forming structure form, perhaps with loop-forming structure and not the braided structure form be knitted to row in the minimum flower type circulation of corresponding described elementary fabric.
3. the weaving process of the fabric of eyed structure according to claim 1 and 2, it is characterized in that: in the described step 1, described fabric basic material fiber is smart cotton and/or light polyester filament.
4. the weaving process of the fabric of eyed structure according to claim 3, it is characterized in that: described smart cotton smart cotton for 40S/1, described smooth polyester filament is the polyester filament of 75D/72F, the vinylon water-soluble fibre that described vinylon water-soluble fibre is 50D/24F.
5. the weaving process of the fabric of eyed structure according to claim 1 and 2, it is characterized in that: in the described step 1, described vinylon water-soluble fibre, described fabric basic material fiber with the latitude plain stitch, weave described elementary fabric through two-sided rib knitting machine.
6. the weaving process of the fabric of eyed structure according to claim 1 and 2 is characterized in that: in the described step 2, be 20～90 ℃ to the water temperature of described elementary fabric immersion.
7. the weaving process of the fabric of eyed structure according to claim 1 and 2, it is characterized in that: in the described step 1, include at least one vinylon water-soluble fibre row, the connecting coil line of two fabric basic material fibers and woven stitch line in the circulation of described minimum flower type.
8. the weaving process of the fabric of eyed structure according to claim 7, it is characterized in that: in the described vinylon water-soluble fibre row, the loop-forming structure of described vinylon water-soluble fibre is 1～40 the tunnel.
9. the fabric of an eyed structure, it is characterized in that: the fabric of described eyed structure is provided with through weaving out as the weaving process of the fabric of any described eyed structure of claim 1 to 8, and the eyed structure of the fabric in described eyed structure arranged evenly.
10. the fabric of eyed structure according to claim 9 is characterized in that:
The fabric of described eyed structure is set to the fabric of the eyed structure of individual layer, wherein, described eyed structure be set to be positioned at described eyed structure fabric have an eyed structure that regular distribution is arranged;
Perhaps, the fabric of described eyed structure is set to the fabric of double-deck eyed structure, wherein, described eyed structure be set to be positioned at described eyed structure the fabric face layer have an eyed structure that regular distribution is arranged, the bottom surface layer of the fabric of described eyed structure is set to levelling blanket;
Perhaps, the fabric of described eyed structure is set to the fabric of three layers eyed structure, wherein, described eyed structure is set to lay respectively at the eyed structure that regular distribution is arranged that has of superficial layer and bottom surface layer, and the intermediate course of the fabric of described eyed structure is set to levelling blanket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 201110130555 CN102182003A (en) | 2011-05-19 | 2011-05-19 | Fabric with eyed structures and weaving process thereof |
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| CN 201110130555 CN102182003A (en) | 2011-05-19 | 2011-05-19 | Fabric with eyed structures and weaving process thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103306032A (en) * | 2013-06-09 | 2013-09-18 | 上海嘉麟杰纺织品股份有限公司 | Preparation method for knitted fabric with single-double-side spaced and alternated strip-shaped structure |
| CN105568586A (en) * | 2015-12-08 | 2016-05-11 | 江南大学 | Equipment and method for coating treatment on surface of mesh fabric |
| CN108411471A (en) * | 2018-05-24 | 2018-08-17 | 广东溢达纺织有限公司 | Weft-knitted rib fabric and its weaving method, application and collar |
| CN111455548A (en) * | 2020-04-17 | 2020-07-28 | 福建华峰新材料有限公司 | Warp-knitted jacquard single-layer mesh cloth and manufacturing method thereof |
| CN114086302A (en) * | 2021-11-12 | 2022-02-25 | 江阴市傅博纺织有限公司 | Unidirectional moisture-conducting weft-knitted warp-knitted-like small-grid elastic fabric and preparation method thereof |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103306032A (en) * | 2013-06-09 | 2013-09-18 | 上海嘉麟杰纺织品股份有限公司 | Preparation method for knitted fabric with single-double-side spaced and alternated strip-shaped structure |
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| CN105568586A (en) * | 2015-12-08 | 2016-05-11 | 江南大学 | Equipment and method for coating treatment on surface of mesh fabric |
| CN108411471A (en) * | 2018-05-24 | 2018-08-17 | 广东溢达纺织有限公司 | Weft-knitted rib fabric and its weaving method, application and collar |
| CN111455548A (en) * | 2020-04-17 | 2020-07-28 | 福建华峰新材料有限公司 | Warp-knitted jacquard single-layer mesh cloth and manufacturing method thereof |
| CN111455548B (en) * | 2020-04-17 | 2022-03-11 | 福建华峰新材料有限公司 | Warp-knitted jacquard single-layer mesh cloth and manufacturing method thereof |
| CN114086302A (en) * | 2021-11-12 | 2022-02-25 | 江阴市傅博纺织有限公司 | Unidirectional moisture-conducting weft-knitted warp-knitted-like small-grid elastic fabric and preparation method thereof |
| CN114086302B (en) * | 2021-11-12 | 2023-01-06 | 江阴市傅博纺织有限公司 | Unidirectional moisture-conducting weft-knitted warp-knitted-like small-grid elastic fabric and preparation method thereof |
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Application publication date: 20110914 |