CN102178341A - Method for processing stalk filaments of tobacco stalks - Google Patents
Method for processing stalk filaments of tobacco stalks Download PDFInfo
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- CN102178341A CN102178341A CN2011101320501A CN201110132050A CN102178341A CN 102178341 A CN102178341 A CN 102178341A CN 2011101320501 A CN2011101320501 A CN 2011101320501A CN 201110132050 A CN201110132050 A CN 201110132050A CN 102178341 A CN102178341 A CN 102178341A
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- offal
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- sheet
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Abstract
The invention relates to a method for processing stalk filaments of tobacco stalks, which comprises the following steps of: swelling the tobacco stalks, cutting the swelled tobacco stalks into stalk pieces, and cutting the stalk pieces into stalk filaments. The stalk filaments processed by the method have higher filling values, and the physical shapes of the stalk filaments are close to cut tobaccos, so the blending ratio of the stalk filaments can be improved obviously, the uniformity and stability of stalk filament blending can be improved, the production cost can be reduced, and the inherent quality and sucking quality of cigarettes can be improved.
Description
Technical field
The invention belongs to the tobacco cutting technical field, especially utilize offal throwing technical field.
Background technology
Existing offal processing method is offal is cut into utilizes behind the stem explosion puffing drying equipment that stem is carried out cutting the earlier swollen method in back of expansion process again, and its main technique step is: regaining moisture of cabo, storage stalk, offal heat, press stalk, cut stem, stem heats expansion, the stem drying.In pressing the stalk operation, utilize tobacco stem flattener offal to be pressed into stalk piece about thickness 1mm; In the chopping operation, will obstruct piece and be cut into stem about width 0.12mm, the stem of this moment is about width 0.12mm, about thickness 1mm, stem different in size, heat expansion through stem again, obtain the stem of moisture content about 12% behind the drying process, but the stem of this moment is after expansion drying, the thickness swelling of 1mm elongation when originally pressing stalk, this size maximum can return to and not press the preceding size of stalk, promptly greater than 5mm, make stem in fact form sheet, this sheet stem is incorporated in the pipe tobacco of width 1mm, pipe tobacco is mixed the uniformity of joining, there is negative effect in the organoleptic quality that cigarette props up physical index and suction, and along with the raising of sheet stem blending proportion, negative effect gets over seriously, therefore there are severely restricts in the use to the sheet stem of existing explained hereafter, greatly has influence on the quality of finished cigarettes.
Summary of the invention
The objective of the invention is to solve the deficiencies in the prior art, a kind of new offal stem processing method is provided, make the stem that finally obtains on appearance and size, more approach the stem that pipe tobacco, filling value are better than existing processing technology, improve stem and mix the stability that uniformity, the cigarette of joining prop up physical index and organoleptic quality, and improve the utilization rate of tobacco stalk raw material.
Realize that the technical scheme that the object of the invention adopted is as follows:
Offal stem processing method is that offal is carried out expansion process earlier, thereafter the offal that expands is cut into the stalk sheet earlier, cuts into stem again.
Process steps of the present invention is as follows:
⑴ offal microwave expansion: offal is carried out expansion process, to the volumetric expansion of offal to original more than 3 times;
⑵ regaining moisture of cabo: the processing that gets damp again of the offal after will expanding reaches 26%～34% to the offal moisture content;
⑶ store up stalk: the offal after will getting damp again stores 1～4 hour;
⑷ offal section: offal is cut into the stalk sheet that thickness is 0.15mm～0.6mm;
⑸ stalk sheet chopping: will obstruct sheet and be cut into the stem that width is 0.6mm～1.2mm;
⑹ stem drying: stem is dehydrated, to moisture content be 12%～14%.
To original more than 3 times the time, control offal moisture content is 4%～8%, and then carries out regaining moisture of cabo with the volumetric expansion of offal in the present invention.
The present invention adopts the microwave expansion treatment facility that offal is carried out expansion process.Adopt filament cutter that offal is cut into the stalk sheet and will obstructs sheet and be cut into stem.
Compare with existing offal processing method, the offal stem that adopts the inventive method processing to obtain has higher filling value, its physical form more approaches pipe tobacco, can significantly improve the proportioning of mixing of stem, improve stem and mix the uniformity and the stability of joining, reduce production costs, promote the inherent quality and the suction quality of cigarette.
The specific embodiment
Embodiment one
The inventive method processing offal stem be adopt cut after earlier swollen, secondary is cut stalk (obstructing offal section for the first time, the second time sheet chopping) method, include following technical process: ⑴ offal microwave expansion; ⑵ regaining moisture of cabo; ⑶ store up stalk; ⑷ offal section; ⑸ the chopping of stalk sheet; ⑹ stem drying.Specifically carry out according to the following steps:
⑴ offal microwave expansion: utilize the microwave expansion treatment facility that offal is carried out expansion process, it is original more than 3 times making offal volume after the expansion, and quality is loose.This has high filling value to the stem after cutting and plays decisive role.
⑵ regaining moisture of cabo: utilize the offal of washing after the stalk machine will expand to wash moisture regain, when removing impurity and broken end, make the offal moisture content reach 26%～34%.
⑶ store up stalk: offal after will getting damp again stores 1～4 hour, allows offal fully absorb moisture regain moisture content, makes that offal after the expansion is soft to be difficult for brokenly, is beneficial to next step offal section and stalk sheet chopping technology.
⑷ offal section: utilize filament cutter that offal is cut into the stalk sheet of thickness for 0.15mm～0.6mm.
⑸ stalk sheet chopping: utilize filament cutter will obstruct sheet and be cut into the stem of width for 0.6mm～1.2mm.
⑹ stem drying: will cut stalk through secondary is that the stem that offal section and the chopping of stalk sheet obtain dehydrates, and makes its moisture content reach 12%～14%.The stem drying equipment can adopt microwave dryer, or the drum-type cut-tobacco drier, or the tunnel type cut-tobacco drier, or the expanded tower of stem.
After passing through perfuming again through the stem of above step process, just can mix in proportion and be assigned in the pipe tobacco, finally make finished cigarettes.
Embodiment two
Step processing offal obtains stem by the following method:
(1) stalk microwave expansion: utilize the microwave expansion treatment facility that offal is carried out expansion process, the offal volume after the expansion is reached about original 4 times, and control offal moisture content is 4%～6%.
⑵ regaining moisture of cabo: utilize the offal of washing after the stalk machine will expand to wash moisture regain, when removing impurity and broken end, make the offal moisture content reach 26%～30%.
⑶ store up stalk: offal after will getting damp again stores 1～2 hour, allows offal fully absorb moisture regain moisture content, makes that offal after the expansion is soft to be difficult for brokenly, is beneficial to next step section and chopping technology.
⑷ offal section: offal is cut into the stalk sheet that thickness is 0.15mm～0.3mm with filament cutter.
⑸ stalk sheet chopping: will obstruct sheet with filament cutter and be cut into the stem that width is 0.6mm～1.0mm.
⑹ stem drying: stem is sent into microwave dryer dehydrate rapidly, make its moisture content reach 12%～14%.
Embodiment three
Step processing offal obtains stem by the following method:
(1) stalk microwave expansion: utilize the microwave expansion treatment facility that offal is carried out expansion process, the offal volume after the expansion is reached about original 3～4 times, and control offal moisture content is 6%～8%.
⑵ regaining moisture of cabo: utilize the offal of washing after the stalk machine will expand to wash moisture regain, when removing impurity and broken end, make the offal moisture content reach 29%～34%.
⑶ store up stalk: the offal after will getting damp again stores 3～4 hours, allows offal fully absorb moisture regain moisture content.
⑷ offal section: offal is cut into the stalk sheet that thickness is 0.25mm～0.6mm with filament cutter.
⑸ stalk sheet chopping: will obstruct sheet with filament cutter and be cut into the stem that width is 0.8mm～1.2mm.
⑹ stem drying: stem is sent into the tunnel type cut-tobacco drier dehydrate rapidly, make its moisture content reach 12%～14%.
The used process equipment of the present invention is as the microwave expansion treatment facility, wash stalk machine, filament cutter, microwave dryer, drum-type cut-tobacco drier, tunnel type cut-tobacco drier, the expanded tower of stem etc. and all can adopt prior art equipment.
Claims (5)
1. offal stem processing method is characterized in that, this method is that offal is carried out expansion process earlier, thereafter the offal that expands is cut into the stalk sheet earlier, cuts into stem again.
2. offal stem processing method according to claim 1 is characterized in that method step is as follows:
⑴ offal microwave expansion: offal is carried out expansion process, to the volumetric expansion of offal to original more than 3 times;
⑵ regaining moisture of cabo: the processing that gets damp again of the offal after will expanding reaches 26%～34% to the offal moisture content;
⑶ store up stalk: the offal after will getting damp again stores 1～4 hour;
⑷ offal section: offal is cut into the stalk sheet that thickness is 0.15mm～0.6mm;
⑸ stalk sheet chopping: will obstruct sheet and be cut into the stem that width is 0.6mm～1.2mm;
⑹ stem drying: stem is dehydrated, to moisture content be 12%～14%.
3. offal stem processing method according to claim 2 is characterized in that, to original more than 3 times the time, control offal moisture content is 4%～8%, and then carries out regaining moisture of cabo with the volumetric expansion of offal.
4. offal stem processing method according to claim 1 and 2 is characterized in that, adopts the microwave expansion treatment facility that offal is carried out expansion process.
5. offal stem processing method according to claim 2 is characterized in that, adopts filament cutter that offal is cut into the stalk sheet and will obstructs sheet and is cut into stem.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101320501A CN102178341A (en) | 2011-05-20 | 2011-05-20 | Method for processing stalk filaments of tobacco stalks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101320501A CN102178341A (en) | 2011-05-20 | 2011-05-20 | Method for processing stalk filaments of tobacco stalks |
Publications (1)
| Publication Number | Publication Date |
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| CN102178341A true CN102178341A (en) | 2011-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011101320501A Pending CN102178341A (en) | 2011-05-20 | 2011-05-20 | Method for processing stalk filaments of tobacco stalks |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102551189A (en) * | 2012-01-20 | 2012-07-11 | 红塔烟草(集团)有限责任公司 | Technology for treating expanded stems |
| CN102631016A (en) * | 2012-03-31 | 2012-08-15 | 云南烟草科学研究院 | Technology for processing tobacco stalk into shreds |
| CN102726819A (en) * | 2012-06-20 | 2012-10-17 | 云南瑞升烟草技术（集团）有限公司 | Vacuum drying method for shredded tobacco stalks |
| CN102783706A (en) * | 2012-08-31 | 2012-11-21 | 中国烟草总公司郑州烟草研究院 | Microwave redrying expansion process for threshed tobacco stems |
| CN102860577A (en) * | 2012-09-24 | 2013-01-09 | 云南瑞升烟草技术（集团）有限公司 | Method for processing tobacco stem shreds |
| CN102972859A (en) * | 2012-12-27 | 2013-03-20 | 云南瑞升烟草技术（集团）有限公司 | Method for preparing burley tobacco stems into stem particles or strip-shaped stem threads |
| CN103054161A (en) * | 2013-01-17 | 2013-04-24 | 云南瑞升烟草技术（集团）有限公司 | Tobacco stem shred preparation method |
| CN103238924A (en) * | 2013-05-24 | 2013-08-14 | 红云红河烟草(集团)有限责任公司 | Tobacco stem fiber expansion processing method |
| CN103315380A (en) * | 2013-05-26 | 2013-09-25 | 红塔烟草(集团)有限责任公司 | Method and device for improving quality and yield of cut stems produced through microwave expanded tobacco stems |
| CN104055217A (en) * | 2014-07-10 | 2014-09-24 | 广东省金叶科技开发有限公司 | Method for manufacturing novel tobacco stem piece |
| CN104095281A (en) * | 2014-07-23 | 2014-10-15 | 广东省金叶科技开发有限公司 | Novel using method for tobacco stems |
| CN104872811A (en) * | 2015-05-05 | 2015-09-02 | 广东省金叶科技开发有限公司 | Method for producing stalks by expanded stems |
| CN106108099A (en) * | 2016-08-19 | 2016-11-16 | 云南中烟新材料科技有限公司 | A kind of Microwave expansion tobacco stem comprehensive utilization process |
| CN105795500B (en) * | 2016-03-22 | 2019-06-11 | 湖南中烟工业有限责任公司 | A kind of preparation method and application of modified offal silk |
| CN110506974A (en) * | 2019-10-14 | 2019-11-29 | 中国烟草总公司郑州烟草研究院 | A kind of high temperature and pressure reduces the process of offal pectin content |
| CN110731533A (en) * | 2018-07-19 | 2020-01-31 | 北京航天雷特机电工程有限公司 | tobacco stem expansion and shredding process |
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| CN101108028A (en) * | 2007-07-23 | 2008-01-23 | 中国烟草总公司郑州烟草研究院 | Technique of pre-expanding treating cabo |
| CN101611924A (en) * | 2009-07-13 | 2009-12-30 | 云南昆船设计研究院 | A kind of offal processing method |
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| CN1387802A (en) * | 2001-05-28 | 2003-01-01 | 郭祖强 | Microwave tobacco stem shred swelling process |
| CN1554293A (en) * | 2003-12-29 | 2004-12-15 | 江苏智思机械制造有限公司 | New Process for producing tobacco shred |
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Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102551189B (en) * | 2012-01-20 | 2013-06-19 | 红塔烟草(集团)有限责任公司 | Technology for treating expanded stems |
| CN102551189A (en) * | 2012-01-20 | 2012-07-11 | 红塔烟草(集团)有限责任公司 | Technology for treating expanded stems |
| CN102631016A (en) * | 2012-03-31 | 2012-08-15 | 云南烟草科学研究院 | Technology for processing tobacco stalk into shreds |
| CN102631016B (en) * | 2012-03-31 | 2013-09-04 | 云南烟草科学研究院 | Technology for processing tobacco stalk into shreds |
| CN102726819B (en) * | 2012-06-20 | 2014-11-26 | 云南瑞升烟草技术（集团）有限公司 | Vacuum drying method for shredded tobacco stalks |
| CN102726819A (en) * | 2012-06-20 | 2012-10-17 | 云南瑞升烟草技术（集团）有限公司 | Vacuum drying method for shredded tobacco stalks |
| CN102783706A (en) * | 2012-08-31 | 2012-11-21 | 中国烟草总公司郑州烟草研究院 | Microwave redrying expansion process for threshed tobacco stems |
| CN102860577A (en) * | 2012-09-24 | 2013-01-09 | 云南瑞升烟草技术（集团）有限公司 | Method for processing tobacco stem shreds |
| CN102972859A (en) * | 2012-12-27 | 2013-03-20 | 云南瑞升烟草技术（集团）有限公司 | Method for preparing burley tobacco stems into stem particles or strip-shaped stem threads |
| CN103054161A (en) * | 2013-01-17 | 2013-04-24 | 云南瑞升烟草技术（集团）有限公司 | Tobacco stem shred preparation method |
| CN103238924A (en) * | 2013-05-24 | 2013-08-14 | 红云红河烟草(集团)有限责任公司 | Tobacco stem fiber expansion processing method |
| CN103315380A (en) * | 2013-05-26 | 2013-09-25 | 红塔烟草(集团)有限责任公司 | Method and device for improving quality and yield of cut stems produced through microwave expanded tobacco stems |
| CN103315380B (en) * | 2013-05-26 | 2016-05-11 | 红塔烟草(集团)有限责任公司 | Improve the method for the made stem quality of microwave expansion offal and yield |
| CN104055217A (en) * | 2014-07-10 | 2014-09-24 | 广东省金叶科技开发有限公司 | Method for manufacturing novel tobacco stem piece |
| CN104055217B (en) * | 2014-07-10 | 2016-07-13 | 广东省金叶科技开发有限公司 | A kind of preparation method of cabo stalk sheet |
| CN104095281A (en) * | 2014-07-23 | 2014-10-15 | 广东省金叶科技开发有限公司 | Novel using method for tobacco stems |
| CN104872811A (en) * | 2015-05-05 | 2015-09-02 | 广东省金叶科技开发有限公司 | Method for producing stalks by expanded stems |
| CN105795500B (en) * | 2016-03-22 | 2019-06-11 | 湖南中烟工业有限责任公司 | A kind of preparation method and application of modified offal silk |
| CN106108099A (en) * | 2016-08-19 | 2016-11-16 | 云南中烟新材料科技有限公司 | A kind of Microwave expansion tobacco stem comprehensive utilization process |
| CN106108099B (en) * | 2016-08-19 | 2018-03-02 | 云南中烟新材料科技有限公司 | A kind of Microwave expansion tobacco stem comprehensive utilization process |
| CN110731533A (en) * | 2018-07-19 | 2020-01-31 | 北京航天雷特机电工程有限公司 | tobacco stem expansion and shredding process |
| CN110731533B (en) * | 2018-07-19 | 2022-03-18 | 北京航天雷特机电工程有限公司 | Tobacco stem expansion shredding process |
| CN110506974A (en) * | 2019-10-14 | 2019-11-29 | 中国烟草总公司郑州烟草研究院 | A kind of high temperature and pressure reduces the process of offal pectin content |
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Application publication date: 20110914 |