CN103054161A - Tobacco stem shred preparation method - Google Patents
Tobacco stem shred preparation method Download PDFInfo
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- CN103054161A CN103054161A CN2013100173364A CN201310017336A CN103054161A CN 103054161 A CN103054161 A CN 103054161A CN 2013100173364 A CN2013100173364 A CN 2013100173364A CN 201310017336 A CN201310017336 A CN 201310017336A CN 103054161 A CN103054161 A CN 103054161A
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Abstract
A tobacco stem shred preparation method includes steps of pretreatment of tobacco stems, microwave expansion of tobacco stems, moisture regaining of expanded tobacco stems, tobacco stem shredding, stem shred screening and winnowing, stem shred feeding, second tobacco shred expansion, stem shred flavoring and the like. The prepared tobacco stem shreds are similar to tobacco shreds in appearance and shape, have the advantages of high filling performance, soft flavor and low stimulation in sensing quality and the like and are good in suitability for smoke.
Description
Technical field
The invention belongs to the tobacco preparing technical field, be specially offal throwing technical field.
Background technology
Offal account for tobacco leaf heavy 25～30%, in the production of cigarettes process, can produce a large amount of offals.China has the offal resource of few hundred thousand tonnes of to go out of use every year, causes the wasting of resources and environmental pollution.Yet high-quality stem can increase the filling value of pipe tobacco, reduces tarry matters in smoke content, can promote the cigarette product quality, is the important component of cigarette tobacco leaf formulation.Therefore effectively utilize offal, prepare high-quality stem, be the content of tobacco business research and discussion always.
Chinese patent application 200810233445.9 discloses a kind of preparation method of silk-shaped tobacco stalks, and the method is with preliminary fibre and two the offal treatment steps of thread rolling separated of raw material stalk process, makes stem.This kind treatment process is slightly complicated, and the raw material offal without charging process, can not eliminate or cover the intrinsic xylon gas of stem, blue foreign smell without expansion process in the technique preferably, and the organoleptic quality of stem promotes little.
Chinese patent application 201210220471.4 discloses a kind of method of expanded offal silk, and the method adopts the mode expanded cabo of pressure-difference and puffing, adopts the dry offal of the vacuum drying mode of far infrared.Higher and the complex process of this kind treatment process mode energy consumption.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of new cigarette stem preparation method is provided, so that the cigarette of preparation has good similitude with stem mode of appearance and pipe tobacco, has high fillibility, the aesthetic quality has the advantages such as fragrance is soft, stimulation is less, and good with the suitability of flue gas.
Order of the present invention is achieved through the following technical solutions:
A kind of cigarette preparation method of stem mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 7～30%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 3～10%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 20～50%;
(4) offal thread rolling: the offal after will getting damp again obtains stem with the throwing of thread rolling machinery;
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 4～10% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 10～13%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed, placed balance 4～36 hours, obtain the finished product stem.
The described offal thread rolling of above-mentioned steps (4) is to adopt disc mill or two roller to rub grinding machine with the hands to carry out thread rolling.The mill parameter of described disc mill is the number of teeth 40～150, the long 25～35mm of tooth, the facewidth 2～5mm, furrow width 2～10mm, ditch depth 3～5mm; Abrasive disk space 0.05～0.30mm.It is propellers diameter 350mm that described pair of roller rubbed the grinding machine parameter with the hands, rotating speed 300～400r/min.
The present invention has the following advantages at least:
(1) technique of the present invention is simple, and device therefor is ripe, is easy to realize large-scale production, and the production line input-output ratio is high.
(2) adaptability of the raw materials used offal of the present invention is wider, for different tobacco stalk raw materials, can both produce high-quality stem.
(3) stem product appearance form and pipe tobacco have good similitude, join good uniformity with mixing of pipe tobacco, can greatly improve the cigarette performance of stem.
(4) offal and stem are processed through microwave and two kinds of expansion fashions of cylinder, and the stem for preparing has preferably filling capacity.
(5) stem is processed through cylinder reexpansion, operation reinforced and perfuming, has removed preferably the bad breaths such as the xylon gas of offal, assorted gas stimulation, the aesthetic quality who has improved stem.
The specific embodiment
Below in conjunction with specific embodiment, the present invention will be further described, but it is not the restriction to protection domain of the present invention.
Embodiment 1
A kind of cigarette preparation method of stem mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 7%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 3%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 20%;
(4) offal thread rolling: the disc mill throwing of the offal after will getting damp again obtains stem; Mill parameter: the number of teeth 40, the long 35mm of tooth, facewidth 5mm, furrow width 10mm, ditch depth 5mm; Abrasive disk space 0.05mm;
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 4% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 10%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed in the definite ratio of actual production, placed balance 4 hours, obtain the finished product stem.
With the finished product stem that obtains, add to roll cigarette in the tobacco leaf formulation to according to the preset proportion of production of cigarettes prescription.
Embodiment 2
A kind of cigarette preparation method of stem mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 15%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 5%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 30%;
(4) offal thread rolling: the offal after will getting damp again uses two rollers to rub grinding machine throwing with the hands, obtains stem; Two rollers are rubbed grinding machine parameter, propellers diameter 350mm, rotating speed 400r/min with the hands;
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 6% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 11%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed, placed balance 6 hours, obtain the finished product stem.
To process the stem that obtains through above-mentioned processing step, add rolling cigarette in the tobacco leaf formulation according to preset proportion to.
Embodiment 3
A kind of cigarette preparation method of stem mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 20%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 8%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 40%;
(4) offal thread rolling: the offal after will getting damp again uses disc mill throwing, obtains stem; The mill parameter, the number of teeth 150, the long 25mm of tooth, facewidth 2mm, furrow width 2mm, ditch depth 3mm; Abrasive disk space 0.30mm;
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 8% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 12%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed, placed balance 12 hours, obtain the finished product stem.
To process the stem that obtains through above-mentioned processing step, add rolling cigarette in the tobacco leaf formulation according to preset proportion to.
Embodiment 4
A kind of cigarette preparation method of stem mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 30%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 10%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 50%;
(4) offal thread rolling: the offal after will getting damp again uses two rollers to rub grinding machine throwing with the hands, obtains stem; Two rollers are rubbed the grinding machine parameter with the hands: propellers diameter 350mm, rotating speed 300r/min.
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 10% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 13%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed, placed balance 36 hours, obtain the finished product stem.
To process the stem that obtains through above-mentioned processing step, add rolling cigarette in the tobacco leaf formulation according to preset proportion to.
Embodiment 5
A kind of cigarette preparation method of stem mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 25%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 10%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 30%;
(4) offal thread rolling: the offal after will getting damp again uses disc mill throwing, obtains stem; The mill parameter, the number of teeth 120, the long 30mm of tooth, facewidth 3mm, furrow width 6mm, ditch depth 4mm; Abrasive disk space 0.20mm;
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 10% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 10%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed, placed balance 24 hours, obtain the finished product stem.
To process the stem that obtains through above-mentioned processing step, add rolling cigarette in the tobacco leaf formulation according to preset proportion to.
Embodiment 6
A kind of cigarette preparation method of stem mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 7%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 8%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 50%;
(4) offal thread rolling: the offal after will getting damp again uses two rollers to rub grinding machine throwing with the hands, obtains stem; Two rollers are rubbed the grinding machine parameter with the hands: propellers diameter 350mm, rotating speed 350r/min.
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 8% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 12%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed, placed balance 30 hours, obtain the finished product stem.
To process the stem that obtains through above-mentioned processing step, add rolling cigarette in the tobacco leaf formulation according to preset proportion to.
Except as otherwise noted, percentage composition of the present invention and parameter is weight ratio.
Equipment used in the present invention is rubbed grinding machine with the hands, is cleaned with pneumatic separator, reinforced perfuming equipment, baking silk cylinder, drying plant etc. and all can adopt prior art equipment such as impurity removing equipment, microwave applicator, disc mill, two roller.
Claims (4)
1. the preparation method of a cigarette usefulness stem is characterized in that, mainly may further comprise the steps:
(1) offal preliminary treatment: with the offal removal of impurities, adjust offal moisture content to 7～30%;
(2) offal microwave expansion: adopt microwave applicator that offal is carried out microwave expansion, the offal moisture content after the expansion is 3～10%;
(3) expanded cabo moisture regain: evenly spray the moisture moisture regain to expanded cabo, the offal moisture after the control moisture regain is 20～50%;
(4) offal thread rolling: the offal after will getting damp again obtains stem with the throwing of thread rolling machinery;
(5) stem is cleaned and selection by winnowing: adopt and clean and pneumatic separator, reject out-of-size stem, the qualified stem that obtains is of a size of stem length 2.5～20.0mm, width of peduncle thread 0.5～2.5mm;
(6) stem is reinforced: add feed liquid to qualified stem, addition is 4～10% of stem weight by weight percentage;
(7) stem reexpansion: use baking silk cylinder, the stem after reinforced is carried out reexpansion and dryness finalization, the stem moisture control after the oven dry obtains expanded stem 10～13%;
(8) stem perfuming: expanded stem and flavouring essence for tobacco are mixed, placed balance 4～36 hours, obtain the finished product stem.
2. a kind of cigarette according to claim 1 is characterized in that with the preparation method of stem, and the described offal thread rolling of above-mentioned steps (4) is to adopt disc mill or two roller to rub grinding machine with the hands to carry out thread rolling.
3. a kind of cigarette according to claim 2 is characterized in that with the preparation method of stem the mill parameter of described disc mill is the number of teeth 40～150, the long 25～35mm of tooth, the facewidth 2～5mm, furrow width 2～10mm, ditch depth 3～5mm; Abrasive disk space 0.05～0.30mm.
4. a kind of cigarette according to claim 2 is characterized in that with the preparation method of stem, and it is propellers diameter 350mm that described pair of roller rubbed the grinding machine parameter with the hands, rotating speed 300～400r/min.
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| CN2013100173364A CN103054161A (en) | 2013-01-17 | 2013-01-17 | Tobacco stem shred preparation method |
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| CN2013100173364A CN103054161A (en) | 2013-01-17 | 2013-01-17 | Tobacco stem shred preparation method |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230091A (en) * | 2013-05-26 | 2013-08-07 | 红塔烟草(集团)有限责任公司 | Method and equipment for removing high-density tobacco stem in microwave expansion tobacco stem |
| CN103230092A (en) * | 2013-05-26 | 2013-08-07 | 红塔烟草(集团)有限责任公司 | Method and equipment for enhancing density uniformity of stem shreds manufactured from microwave expanded tobacco stems |
| CN103238923A (en) * | 2013-05-26 | 2013-08-14 | 红塔烟草(集团)有限责任公司 | Method and device for improving purity of stalk filament prepared through microwave expansion |
| CN103478887A (en) * | 2013-09-11 | 2014-01-01 | 湖南中烟工业有限责任公司 | Application and manufacturing method of ground cut tobacco stems for reducing content of hydrocyanic acid in smoke of cigarettes |
| CN103494318A (en) * | 2013-09-11 | 2014-01-08 | 湖南中烟工业有限责任公司 | Application of grinded cut tobacco stems in reducing carbon monoxide to tar ratio in cigarette smoke and preparation method of grinded cut tobacco stems |
| CN104068464A (en) * | 2014-07-02 | 2014-10-01 | 湖南中烟工业有限责任公司 | Method for preparing tobacco stem threads on basis of double-screw grinder |
| CN104082849A (en) * | 2014-08-01 | 2014-10-08 | 云南中烟工业有限责任公司 | Two-section type tobacco stem microwave expansion processing method |
| CN104082848A (en) * | 2014-07-02 | 2014-10-08 | 湖南中烟工业有限责任公司 | Threadlike tobacco stem making method based on PFI refiner and application of threadlike tobacco stems |
| CN105249522A (en) * | 2015-09-25 | 2016-01-20 | 红云红河烟草(集团)有限责任公司 | Method for processing tobacco stems and cut stems |
| CN107048466A (en) * | 2017-04-07 | 2017-08-18 | 山东瑞博斯烟草有限公司 | A kind of tobacco stem shred preparation method |
| CN110710703A (en) * | 2019-11-11 | 2020-01-21 | 中国烟草总公司郑州烟草研究院 | Processing technology for improving expansion rate and sensory quality of cut stems and special irradiation device |
| CN112021640A (en) * | 2020-08-20 | 2020-12-04 | 红云红河烟草(集团)有限责任公司 | Processing technology for improving proportion of filamentous cut stems |
| CN113693261A (en) * | 2021-09-01 | 2021-11-26 | 深圳市真味生物科技有限公司 | Atomizing agent, preparation method thereof and application of atomizing agent in heating non-combustion smoking set |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230091A (en) * | 2013-05-26 | 2013-08-07 | 红塔烟草(集团)有限责任公司 | Method and equipment for removing high-density tobacco stem in microwave expansion tobacco stem |
| CN103230092A (en) * | 2013-05-26 | 2013-08-07 | 红塔烟草(集团)有限责任公司 | Method and equipment for enhancing density uniformity of stem shreds manufactured from microwave expanded tobacco stems |
| CN103238923A (en) * | 2013-05-26 | 2013-08-14 | 红塔烟草(集团)有限责任公司 | Method and device for improving purity of stalk filament prepared through microwave expansion |
| CN103230092B (en) * | 2013-05-26 | 2016-01-06 | 红塔烟草(集团)有限责任公司 | Improve the method and apparatus of the made stem density uniformity of Microwave expansion tobacco stem |
| CN103494318A (en) * | 2013-09-11 | 2014-01-08 | 湖南中烟工业有限责任公司 | Application of grinded cut tobacco stems in reducing carbon monoxide to tar ratio in cigarette smoke and preparation method of grinded cut tobacco stems |
| CN103478887A (en) * | 2013-09-11 | 2014-01-01 | 湖南中烟工业有限责任公司 | Application and manufacturing method of ground cut tobacco stems for reducing content of hydrocyanic acid in smoke of cigarettes |
| CN103478887B (en) * | 2013-09-11 | 2016-09-07 | 湖南中烟工业有限责任公司 | Grind offal silk in application reduced on cigarette smoke hydrogen cyanide content and preparation method thereof |
| CN104082848B (en) * | 2014-07-02 | 2016-04-06 | 湖南中烟工业有限责任公司 | A kind ofly prepare the method for offal silk and the application of offal silk based on PFI fiberizer |
| CN104082848A (en) * | 2014-07-02 | 2014-10-08 | 湖南中烟工业有限责任公司 | Threadlike tobacco stem making method based on PFI refiner and application of threadlike tobacco stems |
| CN104068464A (en) * | 2014-07-02 | 2014-10-01 | 湖南中烟工业有限责任公司 | Method for preparing tobacco stem threads on basis of double-screw grinder |
| CN104082849B (en) * | 2014-08-01 | 2016-02-03 | 云南中烟工业有限责任公司 | A kind of two-part offal microwave expansion processing method |
| CN104082849A (en) * | 2014-08-01 | 2014-10-08 | 云南中烟工业有限责任公司 | Two-section type tobacco stem microwave expansion processing method |
| CN105249522A (en) * | 2015-09-25 | 2016-01-20 | 红云红河烟草(集团)有限责任公司 | Method for processing tobacco stems and cut stems |
| CN107048466A (en) * | 2017-04-07 | 2017-08-18 | 山东瑞博斯烟草有限公司 | A kind of tobacco stem shred preparation method |
| CN107048466B (en) * | 2017-04-07 | 2019-06-25 | 山东瑞博斯烟草有限公司 | A kind of tobacco stem shred preparation method |
| CN110710703A (en) * | 2019-11-11 | 2020-01-21 | 中国烟草总公司郑州烟草研究院 | Processing technology for improving expansion rate and sensory quality of cut stems and special irradiation device |
| CN110710703B (en) * | 2019-11-11 | 2024-04-23 | 中国烟草总公司郑州烟草研究院 | Processing technology for improving expansion rate and sensory quality of cut stems and special irradiation device |
| CN112021640A (en) * | 2020-08-20 | 2020-12-04 | 红云红河烟草(集团)有限责任公司 | Processing technology for improving proportion of filamentous cut stems |
| CN113693261A (en) * | 2021-09-01 | 2021-11-26 | 深圳市真味生物科技有限公司 | Atomizing agent, preparation method thereof and application of atomizing agent in heating non-combustion smoking set |
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Application publication date: 20130424 |