CN101611924A - A kind of offal processing method - Google Patents
A kind of offal processing method Download PDFInfo
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- CN101611924A CN101611924A CN200910094714A CN200910094714A CN101611924A CN 101611924 A CN101611924 A CN 101611924A CN 200910094714 A CN200910094714 A CN 200910094714A CN 200910094714 A CN200910094714 A CN 200910094714A CN 101611924 A CN101611924 A CN 101611924A
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- offal
- moisture
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- stalk
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Abstract
A kind of offal processing method relates to a kind of processing method of tobacco leaf, particularly the method for on the throwing line offal being handled.Step of the present invention comprises vacuum conditioning, water tank type regaining moisture of cabo machine washing stalk, tunnel type regaining moisture of cabo machine profit stalk, presses stalk, chopping, the moisture regain of injecting type stem damping machine and tunnel type cut-tobacco drier baking silk.The present invention is after offal vacuum conditioning treatment process, and offal has possessed certain temperature and humidity owing to absorbed atomized water steam, can significantly improve the performance indications of former washing stalk operation; After increasing offal vacuum conditioning treatment process, can fully guarantee to cut the moisture content of offal before the stem, can make offal more thorough simultaneously, cut that stem technology is more convenient to be finished safely through washing stalk back impurity removal, also make cut after stem purer.
Description
Technical field
The present invention relates to a kind of processing method of tobacco leaf, particularly the method for on the throwing line offal being handled.
Background technology
Stem is the main filling effect that rises in pipe tobacco, to save the leaf silk.Therefore the main task handled of offal is to make the extremely low shrivelled offal of moisture content return to fresh state, make stem after, improve its filling capacity to the utmost.
The redrying offal of case dress or bale packing; deliver to stalk and handle line; through water tank type regaining moisture of cabo machine washing stalk; regaining moisture of cabo machine (profit stalk) warming and humidifying; offal after the moisture regain is sent in the peduncle-storing cabinet and is stored; offal after the storage enters tunnel type regaining moisture of cabo machine (steaming stalk); press stalk technology again; to satisfy the chopping technological requirement; width of peduncle thread after silk cutting machine is cut: 0.12mm～0.18mm; stem after cutting enters the expansion drying system of injecting type stem damping machine and tunnel type cut-tobacco drier composition; injecting type stem damping machine makes leaf silk fiber volume produce high level expansion; fully absorb moisture, after making that shrivelled cell is swollen and opening, enter immediately and carry out high temperature in the tunnel type cut-tobacco drier; the rapid draing typing is handled.
Above-mentioned treatment process is widely used, and wherein profit stalk operation is selected for use according to moisture requirement.But there is following deficiency at least in above-mentioned treatment process: 1, in conventional processes, because preliminary treatment without vacuum conditioning, the anatomic passages of offal is not opened, the offal wettability power fails to bring into play, be not that moisture increases deficiency, the operation processing time that makes and wash stalk, profit stalk, steams stalk exactly in order to ensure moisture is long, reduction production efficiency; 2, in conventional processes, owing to preliminary treatment without vacuum conditioning, in washing stalk operation processing procedure, shrivelled offal is swollen opening rapidly, and the sand grains and other impurity that are mixed in the offal gauffer are not easy to come off, and influence washing stalk operation purifies the ability of offal;
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiency in traditional cabo processing technique, and the new method of on a kind of throwing line offal being handled is provided.
Offal processing method of the present invention, its step comprise vacuum conditioning, water tank type regaining moisture of cabo machine washing stalk, tunnel type regaining moisture of cabo machine profit stalk, press stalk, chopping, the moisture regain of injecting type stem damping machine and tunnel type cut-tobacco drier baking silk, the steps include:
A. gunnysack dress or case dress offal are sent in the vacuum chamber, offal is carried out vacuum conditioning handle, make the preliminary moisture absorption of offal expanded, removal of impurities;
B. the offal after vacuum conditioning is handled is sent into water tank type regaining moisture of cabo machine, wash the stalk operation and handle, make the further imbibition of offal, reach the order ground that purifies offal simultaneously;
C. will send into tunnel type regaining moisture of cabo machine through the offal after water tank type regaining moisture of cabo machine is handled, moisten the stalk operation, and offal be carried out warming and humidifying handle, reach the purpose of softening offal;
D. will send into tobacco stem flattener through the offal after tunnel type regaining moisture of cabo machine is handled, press the stalk operation, with the offal draw down that steamed, to satisfy the requirement of cutting stem technology;
E. will send into filament cutter through the offal of tobacco stem flattener draw down, and cut stem and handle;
F. the stalk after cutting enters injecting type stem damping machine, and in injecting type stem damping machine, stem is subjected to the intense impact of hot and humid steam, makes leaf silk fiber volume produce high level expansion, fully absorbs moisture, makes that shrivelled cell is swollen to be opened;
G. the stem after expanding enters immediately and carries out high temperature, rapid draing typing processing in the tunnel type cut-tobacco drier.
The offal that step c tunnel type regaining moisture of cabo machine is handled is sent in the peduncle-storing cabinet and is stored; moisture is fully permeated evenly; offal further eases back; offal after the storage enters tunnel type regaining moisture of cabo machine again; with the sufficient heat exchange of steam generation; moisture content is at high temperature infiltrated in the wood fibre of offal, the method for d processing set by step after disposing.
The described offal vacuum conditioning of step 1 is handled, and the scope of its negative pressure is-0.001～-0.01MPa.
Offal processing method of the present invention, it is front end increase offal vacuum conditioning treatment process at traditional cabo processing technique, utilize principle of negative pressure to separate out the intracellular gas of offal, add atomized water steam to the offal surface by spray then, and by in the atomized water steam suction offal cell of the negative pressure in the offal with the offal surface, soaked into uniformly inside and outside making offal, realize preliminary expanded after the offal moisture absorption, this moment, offal inner tissue cell got through passage by evacuation process, the offal wettability power is strengthened, overcome moisture content increase defect of insufficient in traditional cabo processing technique, simultaneously, owing to realized after the offal moisture absorption preliminary expandedly, offal becomes and unfolds smoothly, and former sand grains and other impurity that is mixed in the offal gauffer comes off easily.After offal vacuum conditioning treatment process, offal has possessed certain temperature and humidity owing to absorbed atomized water steam, can significantly improve the performance indications of former washing stalk operation; After increasing offal vacuum conditioning treatment process, can fully guarantee to cut the moisture content of offal before the stem, can make offal more thorough simultaneously, cut that stem technology is more convenient to be finished safely through washing stalk back impurity removal, also make cut after stem purer.
Description of drawings
Fig. 1 is a cabo processing technique flow chart of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail, but is not limited to embodiment.
Embodiment 1
Offal processing method of the present invention is the front end increase offal vacuum conditioning treatment process at traditional cabo processing technique, utilize principle of negative pressure to separate out the intracellular gas of offal, add atomized water steam to the offal surface by spray then, and by in the atomized water steam suction offal cell of the negative pressure in the offal with the offal surface, soaked into uniformly inside and outside making offal, realize preliminary expanded after the offal moisture absorption, this moment, offal inner tissue cell got through passage by evacuation process, the offal wettability power is strengthened, overcome moisture content increase defect of insufficient in traditional cabo processing technique, simultaneously, owing to realized preliminary expanded after the offal moisture absorption, offal becomes and unfolds smoothly, and former sand grains and other impurity that is mixed in the offal gauffer comes off easily.After offal vacuum conditioning treatment process, offal has possessed certain temperature and humidity owing to absorbed atomized water steam, can significantly improve the performance indications of former washing stalk operation; After increasing offal vacuum conditioning treatment process, can fully guarantee to cut the moisture content of offal before the stem, can make offal more thorough simultaneously, cut stem technology and finish more easily through washing stalk back impurity removal, also make cut after stem purer.
Its concrete processing step is: a. sends into gunnysack dress or case dress offal in the vacuum chamber, offal is carried out vacuum conditioning handle, and makes the preliminary moisture absorption of offal expanded, removal of impurities; B. the offal after vacuum conditioning is handled is sent into water tank type regaining moisture of cabo machine, wash the stalk operation and handle, make the further imbibition of offal, reach the purpose that purifies offal simultaneously; C. will send into tunnel type regaining moisture of cabo machine through the offal after water tank type regaining moisture of cabo machine is handled, moisten the stalk operation, and offal be carried out warming and humidifying handle, reach the purpose of softening offal; D. will send into tobacco stem flattener through the offal after tunnel type regaining moisture of cabo machine is handled, press the stalk operation, with the offal draw down that steamed, to satisfy the requirement of cutting stem technology; E. will send into filament cutter through the offal of tobacco stem flattener draw down, and cut stem and handle; F. the stalk after cutting enters injecting type stem damping machine, and in injecting type stem damping machine, stem is subjected to the intense impact of hot and humid steam, makes leaf silk fiber volume produce high level expansion, fully absorbs moisture, makes that shrivelled cell is swollen to be opened; G. the stem after expanding enters immediately and carries out high temperature, rapid draing typing processing in the tunnel type cut-tobacco drier.
Claims (4)
1, a kind of offal processing method, its step comprise vacuum conditioning, water tank type regaining moisture of cabo machine washing stalk, tunnel type regaining moisture of cabo machine profit stalk, press stalk, chopping, the moisture regain of injecting type stem damping machine and tunnel type cut-tobacco drier baking silk, it is characterized in that, the steps include:
A. gunnysack dress or case dress offal are sent in the vacuum chamber, offal is carried out vacuum conditioning handle, make the preliminary moisture absorption of offal expanded, removal of impurities;
B. the offal after vacuum conditioning is handled is sent into water tank type regaining moisture of cabo machine, wash the stalk operation and handle, make the further imbibition of offal, reach the purpose that purifies offal simultaneously;
C. will send into tunnel type regaining moisture of cabo machine through the offal after water tank type regaining moisture of cabo machine is handled, moisten the stalk operation, and offal be carried out warming and humidifying handle, reach the purpose of softening offal;
D. will send into tobacco stem flattener through the offal after tunnel type regaining moisture of cabo machine is handled, press the stalk operation, with the offal draw down that steamed, to satisfy the requirement of cutting stem technology;
E. will send into filament cutter through the offal of tobacco stem flattener draw down, and cut stem and handle;
F. the stalk after cutting enters injecting type stem damping machine, and in injecting type stem damping machine, stem is subjected to the intense impact of hot and humid steam, makes leaf silk fiber volume produce high level expansion, fully absorbs moisture, makes that shrivelled cell is swollen to be opened;
G. the stem after expanding enters immediately and carries out high temperature, rapid draing typing processing in the tunnel type cut-tobacco drier.
2, offal processing method according to claim 1; it is characterized in that; the offal that step c tunnel type regaining moisture of cabo machine is handled is sent in the peduncle-storing cabinet and is stored; moisture is fully permeated evenly; offal further eases back, and the offal after the storage enters tunnel type regaining moisture of cabo machine again, with the sufficient heat exchange of steam generation; moisture content is at high temperature infiltrated in the wood fibre of offal, the method for d processing set by step after disposing.
3, offal processing method according to claim 1 is characterized in that, the described offal vacuum conditioning of step 1 is handled, the scope of its negative pressure is-0.001～-0.01MPa.
4, offal processing method according to claim 1 is characterized in that, a kind of offal processing method according to claim 1 is characterized in that: described offal vacuum conditioning treatment process adopts monocycle or binary cycle that offal is handled.
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| CN200910094714A CN101611924A (en) | 2009-07-13 | 2009-07-13 | A kind of offal processing method |
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| CN200910094714A CN101611924A (en) | 2009-07-13 | 2009-07-13 | A kind of offal processing method |
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| CN101611924A true CN101611924A (en) | 2009-12-30 |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101828763A (en) * | 2010-04-30 | 2010-09-15 | 河南农业大学 | Method for improving cut stem quality by using combination of ultraviolet radiation and steam explosion |
| CN102178341A (en) * | 2011-05-20 | 2011-09-14 | 云南昆船瑞升烟草加工新技术有限责任公司 | Method for processing stalk filaments of tobacco stalks |
| CN102499445A (en) * | 2011-10-09 | 2012-06-20 | 云南瑞升烟草技术（集团）有限公司 | Heating and granulating method of expanded tobacco stems |
| CN102631016A (en) * | 2012-03-31 | 2012-08-15 | 云南烟草科学研究院 | Technology for processing tobacco stalk into shreds |
| CN102715645A (en) * | 2012-05-31 | 2012-10-10 | 云南昆船设计研究院 | Tobacco stem classifying and processing method |
| CN102972856A (en) * | 2012-12-19 | 2013-03-20 | 云南瑞升烟草技术（集团）有限公司 | Novel production process for cut tobacco stems |
| CN103005664A (en) * | 2012-12-21 | 2013-04-03 | 安徽中烟工业有限责任公司 | Processing method of high-grade stem shreds |
| CN103070470A (en) * | 2013-01-17 | 2013-05-01 | 广东中烟工业有限责任公司 | Pretreatment method for manufacturing stems by using tobacco stems |
| CN103169150A (en) * | 2013-03-01 | 2013-06-26 | 云南正邦生物技术有限公司 | Swelling tobacco stem preparation method |
| CN103181614A (en) * | 2011-12-30 | 2013-07-03 | 贵州中烟工业有限责任公司 | Tobacco stem preprocessing process |
| CN103402380A (en) * | 2010-12-23 | 2013-11-20 | 菲利普莫里斯生产公司 | Method of treating burley tobacco stems |
| CN103622152A (en) * | 2013-12-04 | 2014-03-12 | 吉林烟草工业有限责任公司 | Cigarette cut stem preparation method and cigarette cut stem prepared thereby |
| CN103720025A (en) * | 2013-12-27 | 2014-04-16 | 云南昆船设计研究院 | Method for conducting loosening and moisture regaining on tobacco materials through positive and negative pressure alternating effect |
| CN103750537A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Cut stem production process |
| CN104223345A (en) * | 2014-10-13 | 2014-12-24 | 川渝中烟工业有限责任公司 | Preprocessing method of tobacco stems in regenerated tobacco leaves |
| CN104432476A (en) * | 2014-11-05 | 2015-03-25 | 云南中烟工业有限责任公司 | Tobacco stem grading method beneficial to grouping processing |
| CN104522866A (en) * | 2014-12-02 | 2015-04-22 | 广西中烟工业有限责任公司 | CTD pneumatic drying technology for stem |
| CN106343602A (en) * | 2016-10-13 | 2017-01-25 | 福建中烟工业有限责任公司 | Method for processing tobacco leaves for testing |
| CN108523209A (en) * | 2018-06-29 | 2018-09-14 | 江苏中烟工业有限责任公司 | A kind of tobacco stalk processing method |
| CN110833202A (en) * | 2019-11-13 | 2020-02-25 | 湖北中烟工业有限责任公司 | Method for improving absorption of tobacco stem atomizing agent |
-
2009
- 2009-07-13 CN CN200910094714A patent/CN101611924A/en active Pending
Cited By (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101828763A (en) * | 2010-04-30 | 2010-09-15 | 河南农业大学 | Method for improving cut stem quality by using combination of ultraviolet radiation and steam explosion |
| CN101828763B (en) * | 2010-04-30 | 2013-01-02 | 河南农业大学 | Method for improving cut stem quality by using combination of ultraviolet radiation and steam explosion |
| CN103402380A (en) * | 2010-12-23 | 2013-11-20 | 菲利普莫里斯生产公司 | Method of treating burley tobacco stems |
| CN103402380B (en) * | 2010-12-23 | 2016-03-16 | 菲利普莫里斯生产公司 | The method of process burley tobaccos offal |
| CN102178341A (en) * | 2011-05-20 | 2011-09-14 | 云南昆船瑞升烟草加工新技术有限责任公司 | Method for processing stalk filaments of tobacco stalks |
| CN102499445A (en) * | 2011-10-09 | 2012-06-20 | 云南瑞升烟草技术（集团）有限公司 | Heating and granulating method of expanded tobacco stems |
| CN103181614A (en) * | 2011-12-30 | 2013-07-03 | 贵州中烟工业有限责任公司 | Tobacco stem preprocessing process |
| CN103181614B (en) * | 2011-12-30 | 2015-05-20 | 贵州中烟工业有限责任公司 | Tobacco stem preprocessing process |
| CN103750537B (en) * | 2011-12-31 | 2016-12-07 | 贵州中烟工业有限责任公司 | Cut stem production process |
| CN103750537A (en) * | 2011-12-31 | 2014-04-30 | 贵州中烟工业有限责任公司 | Cut stem production process |
| CN102631016A (en) * | 2012-03-31 | 2012-08-15 | 云南烟草科学研究院 | Technology for processing tobacco stalk into shreds |
| CN102631016B (en) * | 2012-03-31 | 2013-09-04 | 云南烟草科学研究院 | Technology for processing tobacco stalk into shreds |
| CN102715645A (en) * | 2012-05-31 | 2012-10-10 | 云南昆船设计研究院 | Tobacco stem classifying and processing method |
| CN102972856A (en) * | 2012-12-19 | 2013-03-20 | 云南瑞升烟草技术（集团）有限公司 | Novel production process for cut tobacco stems |
| CN103005664A (en) * | 2012-12-21 | 2013-04-03 | 安徽中烟工业有限责任公司 | Processing method of high-grade stem shreds |
| CN103070470A (en) * | 2013-01-17 | 2013-05-01 | 广东中烟工业有限责任公司 | Pretreatment method for manufacturing stems by using tobacco stems |
| CN103169150B (en) * | 2013-03-01 | 2014-10-29 | 云南正邦生物技术有限公司 | Swelling tobacco stem preparation method |
| CN103169150A (en) * | 2013-03-01 | 2013-06-26 | 云南正邦生物技术有限公司 | Swelling tobacco stem preparation method |
| CN103622152A (en) * | 2013-12-04 | 2014-03-12 | 吉林烟草工业有限责任公司 | Cigarette cut stem preparation method and cigarette cut stem prepared thereby |
| CN103622152B (en) * | 2013-12-04 | 2016-04-27 | 吉林烟草工业有限责任公司 | A kind of preparation method of cigarette stem and the cigarette stem of preparation thereof |
| CN103720025A (en) * | 2013-12-27 | 2014-04-16 | 云南昆船设计研究院 | Method for conducting loosening and moisture regaining on tobacco materials through positive and negative pressure alternating effect |
| CN104223345B (en) * | 2014-10-13 | 2016-03-02 | 川渝中烟工业有限责任公司 | The preprocess method of offal in reconstituted tobacco |
| CN104223345A (en) * | 2014-10-13 | 2014-12-24 | 川渝中烟工业有限责任公司 | Preprocessing method of tobacco stems in regenerated tobacco leaves |
| CN104432476A (en) * | 2014-11-05 | 2015-03-25 | 云南中烟工业有限责任公司 | Tobacco stem grading method beneficial to grouping processing |
| CN104522866A (en) * | 2014-12-02 | 2015-04-22 | 广西中烟工业有限责任公司 | CTD pneumatic drying technology for stem |
| CN106343602A (en) * | 2016-10-13 | 2017-01-25 | 福建中烟工业有限责任公司 | Method for processing tobacco leaves for testing |
| CN108523209A (en) * | 2018-06-29 | 2018-09-14 | 江苏中烟工业有限责任公司 | A kind of tobacco stalk processing method |
| CN110833202A (en) * | 2019-11-13 | 2020-02-25 | 湖北中烟工业有限责任公司 | Method for improving absorption of tobacco stem atomizing agent |
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Open date: 20091230 |