CN102163926B - High-power converter based on parallel IGBT (Insulated Gate Bipolar Transistor) modules - Google Patents
High-power converter based on parallel IGBT (Insulated Gate Bipolar Transistor) modules Download PDFInfo
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Abstract
本发明属于电力电子技术领域,具体涉及一种基于IGBT模块并联的大功率变流器。本发明的大功率变流器金属膜电容器采用异极性布置-电容器的极性为正负交错布置的大功率变流器结构,其电路结构对称,模块均流效果好,回路杂散电感小,便于链节模块之间级联以实现大功率应用。解决了单个IGBT模块容量不能满足大功率变流器的应用,以及并联IGBT模块存在的均流等问题。
The invention belongs to the technical field of power electronics, and in particular relates to a high-power converter based on parallel connection of IGBT modules. The high-power converter metal film capacitor of the present invention adopts a high-power converter structure in which the polarity of the capacitor is positive and negative staggered arrangement, the circuit structure is symmetrical, the module current equalization effect is good, and the stray inductance of the loop is small. , to facilitate cascading between link modules to achieve high-power applications. It solves the problems that the capacity of a single IGBT module cannot meet the application of high-power converters, and the current sharing of parallel IGBT modules.
Description
技术领域technical field
本发明属于电力电子技术领域,具体涉及一种基于IGBT模块并联的大功率变流器。The invention belongs to the technical field of power electronics, and in particular relates to a high-power converter based on parallel connection of IGBT modules.
背景技术Background technique
IGBT(Insulated Gate Bipolar Transistor),绝缘栅双极型晶体管,是由BJT(双极型三极管)和MOS(绝缘栅型场效应管)组成的复合全控型电压驱动式功率半导体器件,兼有MOSFET的高输入阻抗和GTR的低导通压降两方面的优点。GTR饱和压降低,载流密度大,但驱动电流较大;MOSFET驱动功率很小,开关速度快,但导通压降大,载流密度小。IGBT综合了以上两种器件的优点,驱动功率小而饱和压降低,其频率特性介于MOSFET与功率晶体管之间,可正常工作于几十kHz频率范围内,在现代电力电子技术中得到了越来越广泛的应用,在较高频率的大、中功率应用中占据了主导地位。IGBT (Insulated Gate Bipolar Transistor), Insulated Gate Bipolar Transistor, is a composite fully-controlled voltage-driven power semiconductor device composed of BJT (Bipolar Transistor) and MOS (Insulated Gate Field Effect Transistor), with MOSFET The advantages of high input impedance and low conduction voltage drop of GTR. The saturation voltage of GTR is low, the carrying current density is large, but the driving current is large; the driving power of MOSFET is small, the switching speed is fast, but the conduction voltage drop is large, and the current carrying density is small. IGBT combines the advantages of the above two devices, the driving power is small and the saturation voltage is low, its frequency characteristics are between MOSFET and power transistor, and it can work normally in the frequency range of tens of kHz. Wider and wider applications, occupying a dominant position in high-frequency and medium-power applications.
IGBT为全控型器件,若在IGBT的栅极和发射极之间加上驱动正电压,则MOSFET导通,这样PNP晶体管的集电极与基极之间成低阻状态而使得晶体管导通;若IGBT的栅极和发射极之间电压为0V或负电压,则MOSFET截止,切断PNP晶体管基极电流的供给,使得晶体管截止。IGBT与MOSFET一样也是电压控制型器件,在它的栅极—发射极间施加十几V的驱动电压,只有μA级的漏电流流过,基本上不消耗功率。The IGBT is a fully-controlled device. If a driving positive voltage is applied between the gate and the emitter of the IGBT, the MOSFET will be turned on, so that the collector and the base of the PNP transistor will be in a low resistance state to make the transistor turn on; If the voltage between the gate and the emitter of the IGBT is 0V or a negative voltage, the MOSFET is turned off, and the supply of the base current of the PNP transistor is cut off, so that the transistor is turned off. The IGBT is also a voltage-controlled device like the MOSFET. A driving voltage of more than ten V is applied between its gate and emitter, and only a leakage current of μA level flows, basically consuming no power.
IGBT具有开关速度快,导通压降低,驱动功率小,工作频率高,控制灵活等特点,因此,在现代电力电子技术中得到了越来越广泛的应用。目前,高电压、大电流的IGBT已经模块化,它的驱动电路现已制造出集成化的IGBT专用驱动电路,其性能更好,可靠性更高,体积更小,会在今后大、中功率的应用中占据主导地位。但在高电压、大功率变流器的许多应用领域中,要求器件的电压等级达到10kV以上,电流达到几千A,就目前而言,单个IGBT模块的电压和电流容量仍然有限,远远不能满足电力电子应用技术发展的需求。IGBT has the characteristics of fast switching speed, low conduction voltage, low driving power, high operating frequency, and flexible control. Therefore, it has been more and more widely used in modern power electronics technology. At present, the high-voltage, high-current IGBT has been modularized, and its drive circuit has now produced an integrated IGBT-specific drive circuit, which has better performance, higher reliability, and smaller size, and will be used in large and medium power in the future. dominant in applications. However, in many application fields of high-voltage and high-power converters, the voltage level of the device is required to reach more than 10kV, and the current reaches several thousand A. For now, the voltage and current capacity of a single IGBT module is still limited, far from being able to Meet the needs of the development of power electronics application technology.
目前,随着市场对大功率变流器的需求与日俱增,IGBT模块并联方案已经成为一种趋势,这主要源于IGBT并联能够提供更高电流密度、均匀热分布、灵活布局以及较高性价比等优势。经常会采用两种IGBT并联方式,即IGBT模块并联和桥臂并联。通过将小功率IGBT模块、大功率IGBT模块进行并联组合,可获得不同额定电流的等效模块,且实现并联的连接方式也很灵活、多样。另外,通过并联可降低模块热集中,使其获得更加均匀的温度梯度分布,较低的平均散热器温度,这有益于提高热循环周次。因此,IGBT模块并联是大功率变流器设计应用的最佳方案之一。然而,并联IGBT模块之间静态与动态性能参数存在着差异,势必会引起器件电流分配不均衡,严重时会使器件失效甚至损坏主电路,为此,IGBT模块并联要考虑如何通过优化驱动、模块布局等设计来确保器件均流。At present, with the increasing demand for high-power converters in the market, the parallel connection of IGBT modules has become a trend, mainly due to the advantages of higher current density, uniform thermal distribution, flexible layout and higher cost performance of IGBT parallel connection. . Two IGBT parallel connection methods are often used, that is, IGBT module parallel connection and bridge arm parallel connection. By combining low-power IGBT modules and high-power IGBT modules in parallel, equivalent modules with different rated currents can be obtained, and the connection methods for parallel connection are also very flexible and diverse. In addition, the heat concentration of the modules can be reduced by parallel connection, so that it can obtain a more uniform temperature gradient distribution and a lower average radiator temperature, which is beneficial to increase the number of thermal cycles. Therefore, the parallel connection of IGBT modules is one of the best solutions for the design and application of high-power converters. However, there are differences in static and dynamic performance parameters between parallel IGBT modules, which will inevitably cause unbalanced device current distribution, and in severe cases, device failure or even damage to the main circuit. Layout and other design to ensure device current sharing.
随着现代电力电子技术及大功率半导体器件的迅速发展,市场对大功率变流器的需求也日益增加。目前,大功率半导体器件的容量仍然有限,限制了大功率变流器的发展,IGBT模块并联方案已经成为一种发展趋势,提供了一种全新的解决方案。With the rapid development of modern power electronics technology and high-power semiconductor devices, the market demand for high-power converters is also increasing. At present, the capacity of high-power semiconductor devices is still limited, which limits the development of high-power converters. The parallel connection of IGBT modules has become a development trend and provides a new solution.
基于IGBT模块并联的大功率变流器结构,可以设计为H桥电路左右桥臂布置在直流电容器的两侧,中间为多组并联安装的金属膜电容器,通过无感复合叠层母排与H桥IGBT模块相连。该方案设计的特点是:连接关系简单清晰、模块内部结构紧凑;但回路杂散电感大,IGBT模块均流效果差,直流电容器出力不均衡,此种方案应用较少。Based on the structure of high-power converters connected in parallel with IGBT modules, it can be designed that the left and right bridge arms of the H-bridge circuit are arranged on both sides of the DC capacitor, and in the middle are multiple groups of metal film capacitors installed in parallel. Bridge IGBT modules are connected. The characteristics of this scheme design are: the connection relationship is simple and clear, and the internal structure of the module is compact; but the stray inductance of the loop is large, the current sharing effect of the IGBT module is poor, and the output of the DC capacitor is unbalanced, so this scheme is rarely used.
基于IGBT模块并联的大功率变流器结构,大多数采用H桥电路左右桥臂布置在直流电容器的同侧,且直流电容器采用同极性布置—电容器的极性为正负平行布置,通过无感复合叠层母排与H桥IGBT模块相连。该方案设计的特点是:电路结构紧凑,模块均流效果较好,但回路杂散电感较大,关断尖峰电压较高。Based on the structure of high-power converters connected in parallel with IGBT modules, most of the left and right bridge arms of the H-bridge circuit are arranged on the same side of the DC capacitor, and the DC capacitors are arranged with the same polarity—the polarity of the capacitor is positive and negative. The inductive composite laminated busbar is connected to the H-bridge IGBT module. The design features of this scheme are: the circuit structure is compact, the module current sharing effect is better, but the stray inductance of the loop is relatively large, and the turn-off peak voltage is relatively high.
发明内容Contents of the invention
本发明提供一种变流器结构设计方案,在试验中取得了良好的效果。解决了单个IGBT模块容量不能满足大功率变流器的应用,以及并联IGBT模块存在的均流等问题。The invention provides a structural design scheme of the converter, which has achieved good results in tests. It solves the problems that the capacity of a single IGBT module cannot meet the application of high-power converters, and the current sharing of parallel IGBT modules.
本发明的一种基于IGBT模块并联的大功率变流器,包括IGBT模块、直流电容器、H桥电路、驱动电路、放电电路、旁路电路、单元控制器、交直流母排和液冷散热器,其中:A high-power converter based on the parallel connection of IGBT modules of the present invention includes IGBT modules, DC capacitors, H-bridge circuits, drive circuits, discharge circuits, bypass circuits, unit controllers, AC and DC busbars, and liquid cooling radiators ,in:
直流电容器起到电压支撑作用,并作为取能电源的输入电压;直流电容器选用多组并联安装的使用寿命长的金属膜电容器,且采用异极性布置,通过无感复合叠层母排与H桥IGBT模块相连;The DC capacitor plays the role of voltage support and is used as the input voltage of the energy harvesting power supply; the DC capacitor is selected from multiple sets of metal film capacitors with long service life installed in parallel, and is arranged with different polarities. The bridge IGBT module is connected;
H桥电路的作用是根据控制器指令输出补偿电压,为实现大功率输出,H桥电路中上下桥臂采用多只IGBT模块并联;两个左右桥臂布置在直流电容器的一侧,选用同一批次、同一包装的IGBT模块进行并联,从而保证并联IGBT模块参数的一致性;驱动电路用于触发IGBT模块中的器件,为使得并联IGBT模块的开通和关断特性一致,选用专门为大容量IGBT模块设计的主、从驱动电路,并且为了减少引线电感,驱动电路直接安装在IGBT模块上,所述IGBT模块安装在液冷散热器上;The function of the H-bridge circuit is to output the compensation voltage according to the instructions of the controller. In order to achieve high power output, the upper and lower bridge arms of the H-bridge circuit are connected in parallel with multiple IGBT modules; the two left and right bridge arms are arranged on one side of the DC capacitor, and the same batch of The IGBT modules in the same package are connected in parallel to ensure the consistency of the parameters of the parallel IGBT modules; the drive circuit is used to trigger the devices in the IGBT modules. The main and slave drive circuits of the module design, and in order to reduce the lead inductance, the drive circuit is directly installed on the IGBT module, and the IGBT module is installed on the liquid cooling radiator;
交直流母排的作用是将直流电容器和H桥IGBT模块连接起来,为了减少杂散电感,设置为无感复合叠层母排,布置在直流电容器和IGBT模块的正上方;The function of the AC and DC busbar is to connect the DC capacitor and the H-bridge IGBT module. In order to reduce the stray inductance, it is set as a non-inductive composite laminated busbar, which is arranged directly above the DC capacitor and the IGBT module;
液冷散热器起散热作用,为两路独立的水路,将IGBT模块开通和关断过程中产生的大部分热量通过水路散出去,为便于链节模块间的级联,液冷散热器的进、出水口设计在散热器的同一侧上;The liquid-cooled radiator plays the role of heat dissipation. It is two independent waterways, dissipating most of the heat generated during the opening and closing of the IGBT module through the waterway. In order to facilitate the cascade connection between the link modules, the liquid-cooled , The water outlet is designed on the same side of the radiator;
放电电路的作用是为直流电容器提供过压保护,紧急和正常退出时为直流电容器放电;放电电路包括放电IGBT模块与放电电阻串联,当直流母线电压超过整定的阈值之后,放电IGBT模块导通,通过放电电阻给直流电容放电,放电IGBT模块安装在液冷散热器的背面,放电电阻设置在液冷散热器的下方,通过无感复合叠层母排引出端与液冷散热器相连接;The function of the discharge circuit is to provide overvoltage protection for the DC capacitor, and to discharge the DC capacitor during emergency and normal exits; the discharge circuit includes a discharge IGBT module connected in series with a discharge resistor. When the DC bus voltage exceeds the set threshold, the discharge IGBT module is turned on. Discharge the DC capacitor through the discharge resistor, the discharge IGBT module is installed on the back of the liquid-cooled radiator, the discharge resistor is set under the liquid-cooled radiator, and the lead-out end of the non-inductive composite laminated busbar is connected to the liquid-cooled radiator;
旁路电路的作用是为整个大功率变流器的链节模块提供保护,当链节模块正常运行时,H桥电路投入工作,旁路电路退出运行;当链节模块内部发生特定故障时,信号上报给主控制器,主控制器经过判断发出命令,封锁H桥电路,同时旁路电路开通,输出电流转移至旁路部分,从而使得故障链节退出;旁路元件选用单极机械开关,放置在液冷散热器的下方,通过交流输出排引出端与液冷散热器相连,交流输出排还与相邻链节模块相连接;The role of the bypass circuit is to provide protection for the chain link module of the entire high-power converter. When the chain link module is running normally, the H bridge circuit is put into operation, and the bypass circuit is out of operation; when a specific fault occurs inside the chain link module, The signal is reported to the main controller, and the main controller issues a command after judgment to block the H-bridge circuit. At the same time, the bypass circuit is opened, and the output current is transferred to the bypass part, so that the faulty chain link exits; the bypass element uses a single-pole mechanical switch, Placed under the liquid-cooled radiator, connected to the liquid-cooled radiator through the outlet of the AC output row, and the AC output row is also connected to the adjacent link module;
单元控制器负责接受并执行主控制器下发的命令,把大功率变流器内部的状态上传给主控制器,对大功率变流器进行控制、监测和保护,单元控制器及驱动电路布置在大功率变流器的外侧。The unit controller is responsible for accepting and executing the commands issued by the main controller, uploading the internal state of the high-power converter to the main controller, and controlling, monitoring and protecting the high-power converter. The unit controller and drive circuit layout On the outside of the high-power converter.
其中,直流电容器采用异极性布置的结构:直流电容器采用多组并联安装的使用寿命长的金属膜电容器,且采用异极性布置—电容器的极性为正负交错布置,通过无感复合叠层母排与H桥IGBT模块相连;H桥IGBT模块采用多只IGBT模块并联,并安装在液冷散热器上,H桥电路的两个左右桥臂位于直流电容器的一侧,H桥电路的输出通过交流输出排与旁路电路相连,并分别与相邻链节模块相连;驱动电路和吸收电容位于IGBT的上方,为减少引线电感,驱动电路直接安装在IGBT模块上方;液冷散热器位于IGBT的下方;为方便模块之间的级联,液冷散热器的进、出水口位置设计在液冷散热器的同一侧上;放电IGBT模块布置在液冷散热器的背面,散热器下方放置单元控制器、取能电源、放电电阻和旁路电路。Among them, the DC capacitor adopts the structure of different polarity arrangement: the DC capacitor adopts multiple groups of metal film capacitors with long service life installed in parallel, and adopts the opposite polarity arrangement - the polarity of the capacitor is positive and negative interlaced arrangement, through non-inductive composite stacking The layer busbar is connected to the H-bridge IGBT module; the H-bridge IGBT module uses multiple IGBT modules in parallel and is installed on a liquid-cooled radiator. The two left and right bridge arms of the H-bridge circuit are located on one side of the DC capacitor, and the H-bridge circuit’s The output is connected to the bypass circuit through the AC output row, and connected to the adjacent link modules respectively; the driving circuit and the absorbing capacitor are located above the IGBT, in order to reduce the lead inductance, the driving circuit is directly installed above the IGBT module; the liquid cooling radiator is located on the Below the IGBT; in order to facilitate the cascading between modules, the inlet and outlet of the liquid cooling radiator are designed on the same side of the liquid cooling radiator; the discharge IGBT module is arranged on the back of the liquid cooling radiator, and placed under the radiator Unit controller, energy harvesting power supply, discharge resistor and bypass circuit.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的大功率变流器,金属膜电容器采用异极性布置—电容器的极性为正负交错布置的大功率变流器结构,与其它的结构设计方案相比,该方案具有明显的优势:电路结构对称,模块均流效果好,回路杂散电感小,便于链节模块之间级联以实现大功率应用。In the high-power converter of the present invention, metal film capacitors are arranged with different polarities—a high-power converter structure in which the polarity of the capacitor is positive and negative staggered. Compared with other structural design schemes, this scheme has obvious advantages : The circuit structure is symmetrical, the module current sharing effect is good, and the stray inductance of the loop is small, which is convenient for cascading between link modules to realize high-power applications.
附图说明Description of drawings
下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1依据本发明的电流源变流器拓扑结构图;Fig. 1 is according to the topological structure diagram of current source converter of the present invention;
图2依据本发明的电压源变流器拓扑结构图;FIG. 2 is a topological structure diagram of a voltage source converter according to the present invention;
图3依据本发明的级联H桥多电平拓扑图;Fig. 3 is according to the cascaded H bridge multi-level topological diagram of the present invention;
图4依据本发明的单个链节模块布局图(电容器在中间);Fig. 4 is according to the single chain link module layout diagram of the present invention (capacitor is in the middle);
图5依据本发明的电容器同极性布置平面布局图;Fig. 5 is according to the same polarity arrangement plane layout diagram of the capacitor of the present invention;
图6依据本发明的电容器同极性布置链节模块结构图;Fig. 6 is a structural diagram of a chain link module with capacitors arranged in the same polarity according to the present invention;
图7依据本发明的电容器异极性布置平面布局图;Fig. 7 is according to the plane layout diagram of capacitor heteropolar arrangement of the present invention;
图8依据本发明的电容器异极性布置链节模块结构图;Fig. 8 is a structural diagram of a chain link module with different polarity arrangement of capacitors according to the present invention;
图9是单个链节模块的电路原理示意图。Fig. 9 is a schematic diagram of the circuit principle of a single chain link module.
具体实施方式Detailed ways
基本的大功率变流器按直流母线性质可以分为电流源和电压源两大类拓扑结构。Basic high-power converters can be divided into two types of topologies, current source and voltage source, according to the nature of the DC bus.
该大功率变流器包括交直流母排8、液冷散热器9以及由取能电源1、直流电容器2、H桥电路3、驱动电路4、放电电路5、旁路电路6和单元控制器7构成的各链节模块,所述液冷散热器9置于框架的顶端,交直流母排8位于液冷散热器9的上方,交直流母排8与液冷散热器9之间设有H桥电路3,交直流母排8将H桥电路与置于框架侧端的直流电容器2相连接,驱动电路4位于H桥电路3和交直流母排8之间,取能电源1、放电电路5、旁路电路6和单元控制器7分别置于液冷散热器9的下方。The high-power converter includes an AC-DC busbar 8, a liquid-cooled radiator 9, and an energy-taking power supply 1, a DC capacitor 2, an H-bridge circuit 3, a drive circuit 4, a discharge circuit 5, a bypass circuit 6 and a unit controller. 7, the liquid cooling radiator 9 is placed on the top of the frame, the AC and DC busbar 8 is located above the liquid cooling radiator 9, and the AC and DC busbar 8 and the liquid cooling radiator 9 are provided with The H-bridge circuit 3, the AC-DC busbar 8 connect the H-bridge circuit with the DC capacitor 2 placed on the side of the frame, the drive circuit 4 is located between the H-bridge circuit 3 and the AC-DC busbar 8, the energy-taking power supply 1, the discharge circuit 5. The bypass circuit 6 and the unit controller 7 are placed under the liquid cooling radiator 9 respectively.
直流电容器采用异极性布置的结构:即直流电容器采用多组并联安装的使用寿命长的金属膜电容器,且采用异极性布置:即电容器的极性为正负交错布置,通过无感复合叠层母排与H桥IGBT模块相连;H桥IGBT模块采用多只IGBT模块并联,并安装在液冷散热器上,H桥电路的两个左右桥臂位于直流电容器的一侧,H桥电路的输出通过交流输出排与旁路电路相连,并分别与相邻链节模块相连;驱动电路和吸收电容位于IGBT的上方,为减少引线电感,驱动电路直接安装在IGBT模块上方;液冷散热器位于IGBT的下方;为方便模块之间的级联,液冷散热器的进、出水口位置设计在液冷散热器的同一侧上;放电IGBT模块布置在液冷散热器的背面,散热器下方放置单元控制器、取能电源、放电电阻和旁路电路。如图9所示,所述每个链节模块包括H桥电路3、直流电容器2、放电电路5、旁路电路6、取能电路1、单元控制器7及驱动电路4,H桥电路、直流电容器C、放电电路及取能电源相互并联,H桥电路包括两个相互并联的桥臂,两个桥臂的中点作为本链节的交流输出端,交流输出端之间并联有一旁路电路,取能电源将所得到的控制电源提供给单元控制器和驱动电路,单元控制器分别对H桥电路、直流电容器C、放电电路和旁路电路进行控制,驱动电路对H桥电路中的IGBT模块(即IGBT器件)和放电电路中的模块(即IGBT器件)进行驱动。The DC capacitor adopts the structure of heteropolar arrangement: that is, the DC capacitor adopts multiple groups of metal film capacitors with long service life installed in parallel, and adopts the heteropolar arrangement: that is, the polarity of the capacitor is positive and negative interlaced arrangement, through non-inductive composite stacking The layer busbar is connected to the H-bridge IGBT module; the H-bridge IGBT module uses multiple IGBT modules in parallel and is installed on a liquid-cooled radiator. The two left and right bridge arms of the H-bridge circuit are located on one side of the DC capacitor, and the H-bridge circuit’s The output is connected to the bypass circuit through the AC output row, and connected to the adjacent link modules respectively; the driving circuit and the absorbing capacitor are located above the IGBT, in order to reduce the lead inductance, the driving circuit is directly installed above the IGBT module; the liquid cooling radiator is located on the Below the IGBT; in order to facilitate the cascading between modules, the inlet and outlet of the liquid cooling radiator are designed on the same side of the liquid cooling radiator; the discharge IGBT module is arranged on the back of the liquid cooling radiator, and placed under the radiator Unit controller, energy harvesting power supply, discharge resistor and bypass circuit. As shown in Figure 9, each chain link module includes an H-bridge circuit 3, a DC capacitor 2, a discharge circuit 5, a bypass circuit 6, an energy-taking circuit 1, a unit controller 7 and a drive circuit 4, an H-bridge circuit, The DC capacitor C, the discharge circuit and the energy-taking power supply are connected in parallel with each other. The H-bridge circuit includes two bridge arms connected in parallel. The midpoint of the two bridge arms is used as the AC output end of the link, and a bypass is connected in parallel between the AC output ends. circuit, the energy-taking power supply provides the obtained control power to the unit controller and the drive circuit, the unit controller controls the H-bridge circuit, the DC capacitor C, the discharge circuit and the bypass circuit respectively, and the drive circuit controls the H-bridge circuit The IGBT module (that is, the IGBT device) and the module in the discharge circuit (that is, the IGBT device) are driven.
H桥电路3包括两个相并联的桥臂,每个桥臂由上、下两个电力电子元件(V1~V4)串联构成,每个电力电子元件由大功率IGBT器件及二极管按反电流流向并联而成,所述两个桥臂的上端与直流电容器C的正极相连,两个桥臂下端与直流电容器C的负极相连,两个桥臂的中点作为本链节的交流输出端,交流输出端之间并联一旁路电路后再与相邻链节交流端首尾连接;放电电路包括IGBT器件VT1、放电电阻R和二极管D1,IGBT器件与放电电阻R相串联,所述二极管D1与放电电阻相并联。The H-bridge circuit 3 includes two bridge arms connected in parallel, each bridge arm is composed of upper and lower power electronic components (V1-V4) in series, and each power electronic component is composed of high-power IGBT devices and diodes according to the reverse current flow direction The upper end of the two bridge arms is connected to the positive pole of the DC capacitor C, the lower end of the two bridge arms is connected to the negative pole of the DC capacitor C, and the midpoint of the two bridge arms is used as the AC output end of the link. A bypass circuit is connected in parallel between the output ends and then connected end to end with the AC end of the adjacent link; the discharge circuit includes an IGBT device VT1, a discharge resistor R and a diode D1, the IGBT device is connected in series with the discharge resistor R, and the diode D1 is connected to the discharge resistor in parallel.
电流源变流器的基本拓扑结构如图1所示,电流源拓扑结构的发展主要经历了电容器辅助电流源逆变器(CACSI)、脉宽调制电流源逆变器(PWMCSI)、晶闸管组成的脉宽调制电流源逆变器(PWMCSI-SGCT)。CACSI这种拓扑是由晶闸管整流器、直流大电感、晶闸管逆变器和输出滤波电容组成。由于这种拓扑没有用到PWM技术,并且需要一个非常大的输出滤波电容,这种拓扑的应用已经越来越少。PWMCSI这种拓扑的特点是由1个SCR整流器,1个直流链电感,1个GTO逆变器和1个输出滤波电感组成。由于应用GTO,PWM控制成为可能,增强了调速性能,也大大减小了逆变器的尺寸。PWMCSI-SGCT这种拓扑的特点是由1个SCR整流器或者1个SGCT脉宽调制整流器,1个更小的直流链电容,1个SGCT逆变器和1个更小的输出滤波电容组成。The basic topology of the current source converter is shown in Figure 1. The development of the current source topology mainly experienced the capacitor-assisted current source inverter (CACSI), the pulse width modulation current source inverter (PWMCSI), and the thyristor. Pulse width modulated current source inverter (PWMCSI-SGCT). The topology of CACSI is composed of thyristor rectifier, DC large inductor, thyristor inverter and output filter capacitor. Since this topology does not use PWM technology and requires a very large output filter capacitor, the application of this topology has become less and less. The PWMCSI topology is characterized by an SCR rectifier, a DC link inductor, a GTO inverter and an output filter inductor. Due to the application of GTO, PWM control becomes possible, which enhances the speed regulation performance and greatly reduces the size of the inverter. The PWMCSI-SGCT topology is characterized by one SCR rectifier or one SGCT pulse width modulation rectifier, one smaller DC link capacitor, one SGCT inverter and one smaller output filter capacitor.
典型的电压源变流器是两电平的,其基本拓扑结构如图2所示,由1个前级整流器,1个大的直流电容和1个逆变器组成。典型的三电平逆变器拓扑是由1个12脉或者24脉的二极管不控整流桥,1个直流母线电容和1个三电平IGBT逆变器组成。级联H桥多电平拓扑也是当前广泛应用的一种多电平拓扑,如图3所示,它是由多个结构完全相同的H桥电路级联而成,从而获得需要的中高压应用。A typical voltage source converter is two-level, and its basic topology is shown in Figure 2, which consists of a pre-stage rectifier, a large DC capacitor and an inverter. A typical three-level inverter topology is composed of a 12-pulse or 24-pulse diode uncontrolled rectifier bridge, a DC bus capacitor and a three-level IGBT inverter. The cascaded H-bridge multi-level topology is also a multi-level topology that is widely used at present. As shown in Figure 3, it is formed by cascading multiple H-bridge circuits with the same structure, so as to obtain the required medium and high voltage applications. .
目前,大功率半导体器件的容量仍然有限,限制了大功率变流器的发展,IGBT模块并联方案已经成为一种发展趋势,提供了一种全新的解决方案。基于IGBT模块并联的大功率变流器结构,可以采用H桥电路布置在直流电容器的两侧,如图4所示。中间为多组并联安装的金属膜电容,通过无感复合叠层母排与H桥IGBT模块相连,两个桥臂分别位于膜电容两侧,驱动板、吸收电路位于IGBT正上方,液冷散热器位于IGBT下方,散热器下方放置单元控制器、取能电路、放电电路、旁路电路等。交流输出排可以与相邻链节模块相连,强电部分在内侧,控制部分在外侧。但回路杂散电感大,IGBT模块均流效果差,直流电容器出力不均衡,此种方案应用较少。At present, the capacity of high-power semiconductor devices is still limited, which limits the development of high-power converters. The parallel connection of IGBT modules has become a development trend and provides a new solution. Based on the structure of high-power converters connected in parallel with IGBT modules, an H-bridge circuit can be used to arrange on both sides of the DC capacitor, as shown in Figure 4. In the middle are multiple groups of metal film capacitors installed in parallel, which are connected to the H-bridge IGBT module through a non-inductive composite laminated busbar. The two bridge arms are located on both sides of the film capacitor, and the driving board and the absorption circuit are located directly above the IGBT. Liquid cooling and heat dissipation The radiator is located under the IGBT, and the unit controller, energy harvesting circuit, discharge circuit, bypass circuit, etc. are placed under the radiator. The AC output row can be connected to the adjacent chain link module, the power part is on the inside, and the control part is on the outside. However, the stray inductance of the loop is large, the current sharing effect of the IGBT module is poor, and the output of the DC capacitor is unbalanced. This solution is rarely used.
基于IGBT模块并联的大功率变流器结构,大多数采用H桥电路布置在直流电容器的同侧,且直流电容器为同极性布置,其平面示意图如图5所示,结构布局图如图6所示,图中的符号C表示集电极,E表示发射极。多组并联安装的金属膜电容器在一侧,且为同极性布置,通过无感复合叠层母排与H桥IGBT模块相连,H桥IGBT模块采用多只IGBT模块并联,H桥两个左右桥臂位于电容器的一侧;驱动板、吸收电容位于IGBT上方,液冷散热器位于IGBT下方,进、出水口在散热器的一侧;散热器下方放置单元控制器、取能电源、放电电路、旁路电路等。该方案设计的特点是:电路结构紧凑,模块均流效果较好,但回路杂散电感较大,关断尖峰电压较高。Based on the structure of high-power converters connected in parallel with IGBT modules, most H-bridge circuits are arranged on the same side of the DC capacitors, and the DC capacitors are arranged with the same polarity. The schematic diagram is shown in Figure 5, and the structural layout is shown in Figure 6 As shown, the symbol C in the figure represents the collector, and E represents the emitter. Multiple groups of metal film capacitors installed in parallel are arranged on one side with the same polarity. They are connected to the H-bridge IGBT module through a non-inductive composite laminated busbar. The H-bridge IGBT module uses multiple IGBT modules in parallel, and the H-bridge is about two The bridge arm is located on one side of the capacitor; the driver board and absorbing capacitor are located above the IGBT, the liquid cooling radiator is located below the IGBT, and the water inlet and outlet are on the side of the radiator; the unit controller, energy harvesting power supply, and discharge circuit are placed under the radiator , bypass circuit, etc. The design features of this scheme are: the circuit structure is compact, the module current sharing effect is better, but the stray inductance of the loop is relatively large, and the turn-off peak voltage is relatively high.
本发明的基于IGBT模块并联的大功率变流器,金属膜电容器采用异极性布置,其平面布局示意图如图7所示;属于级联H桥多电平电压源变流器,其单个H桥链节模块是由IGBT脉宽调制整流器、直流电容器和IGBT逆变器、放电电路、旁路电路等组成,链节模块结构图如图8所示。In the high-power converter based on the parallel connection of IGBT modules of the present invention, metal film capacitors are arranged with different polarities, and its planar layout schematic diagram is shown in Figure 7; it belongs to the cascaded H-bridge multi-level voltage source converter, and its single H The bridge link module is composed of IGBT pulse width modulation rectifier, DC capacitor, IGBT inverter, discharge circuit, bypass circuit, etc. The structure diagram of the link module is shown in Figure 8.
直流电容器起到电压支撑作用,并作为取能电源的输入电压。直流电容器选用多组并联安装的使用寿命长的金属膜电容器,且采用异极性布置,通过正负极母排与H桥IGBT模块相连。The DC capacitor acts as a voltage support and serves as the input voltage of the energy harvesting power supply. The DC capacitors are multiple sets of metal film capacitors installed in parallel with long service life, arranged in opposite polarities, and connected to the H-bridge IGBT module through the positive and negative busbars.
交直流母排的作用是将直流电容器和H桥IGBT模块连接起来,为了减少杂散电感,设置为无感复合叠层母排,布置在直流电容器和IGBT模块的正上方,并通过母排引出端将放电IGBT和放电电阻连接起来。为了减少回路的杂散电感,正负极母排与交流母排设计为复合叠层母排,采用绝缘薄膜将正负极母排和交流母排进行绝缘处理,由于绝缘薄膜厚度薄,可以减小正负母排之间的距离,所以叠层结构的母排杂散电感很小。同时,叠层母排的结构设计上,正极和负极的电流的流向相反,这样形成的磁场能够相互抵消,达到消除正负极母排重叠部分的互感,减小整个回路的杂散电感。The function of the AC and DC busbar is to connect the DC capacitor and the H-bridge IGBT module. In order to reduce the stray inductance, it is set as a non-inductive composite laminated busbar, which is arranged directly above the DC capacitor and the IGBT module, and is drawn out through the busbar. Connect the discharge IGBT to the discharge resistor. In order to reduce the stray inductance of the loop, the positive and negative busbars and the AC busbars are designed as composite laminated busbars, and the positive and negative busbars and the AC busbars are insulated with an insulating film. Since the thickness of the insulating film is thin, it can reduce the The distance between the positive and negative busbars is small, so the stray inductance of the busbars in the laminated structure is very small. At the same time, in the structural design of the laminated busbar, the current flow of the positive pole and the negative pole are opposite, and the magnetic fields formed in this way can cancel each other out, so as to eliminate the mutual inductance of the overlapping parts of the positive and negative busbars and reduce the stray inductance of the entire circuit.
H桥电路是链节模块的核心电路,根据控制器指令输出补偿电压。为了实现大功率输出,H桥电路中上下桥臂采用多只IGBT模块并联;两个左右桥臂布置在直流电容器的一侧,H桥电路的输出通过交流输出排与旁路电路相连,并分别与相邻链节模块相连。由于并联IGBT之间静态与动态性能的差异会影响管子均流,因此,要保证并联IGBT模块参数的一致性,需选用同一批次、同一包装的模块进行并联。驱动板用于触发IGBT器件,为实现并联IGBT开通、关断特性一致,选用专门为大容量IGBT模块设计的主、从驱动板,而且为了减少引线电感,驱动板直接安装在IGBT模块上。IGBT模块安装在液冷散热器上。The H-bridge circuit is the core circuit of the chain link module, which outputs the compensation voltage according to the instructions of the controller. In order to achieve high power output, the upper and lower bridge arms of the H-bridge circuit are connected in parallel with multiple IGBT modules; the two left and right bridge arms are arranged on one side of the DC capacitor, and the output of the H-bridge circuit is connected to the bypass circuit through the AC output bank, and respectively Connects to adjacent link modules. Since the difference in static and dynamic performance between parallel IGBTs will affect the current sharing of the tubes, to ensure the consistency of the parameters of the parallel IGBT modules, it is necessary to select modules of the same batch and the same package for parallel connection. The driver board is used to trigger the IGBT device. In order to achieve the same turn-on and turn-off characteristics of parallel IGBTs, the master and slave driver boards specially designed for large-capacity IGBT modules are selected. In order to reduce the lead inductance, the driver board is directly installed on the IGBT module. The IGBT modules are mounted on a liquid-cooled heat sink.
液冷散热器可选用水冷散热器,为两路独立的水路,将IGBT模块开通和关断过程中产生的大部分热量通过水路散出去,为便于链节模块间的级联,液冷散热器的进、出水口设计在散热器的同一侧上。The liquid-cooled radiator can be selected as a water-cooled radiator, which is two independent waterways, and dissipates most of the heat generated during the opening and closing of the IGBT module through the waterway. The water inlet and outlet are designed on the same side of the radiator.
放电电路主要用于为直流母线电容提供过压保护,紧急和正常退出时直流电容放电;电路主要由放电IGBT器件VT1与放电电阻R串联构成,当直流母线电压超过整定的阈值之后,放电IGBT导通,通过放电电阻给直流母线电容放电。放电IGBT模块安装在液冷散热器的背面,放电电阻放置在液冷散热器的下方,通过无感复合叠层母排引出端与其相连。The discharge circuit is mainly used to provide overvoltage protection for the DC bus capacitor, and to discharge the DC capacitor during emergency and normal exit; the circuit is mainly composed of a discharge IGBT device VT1 connected in series with a discharge resistor R. When the DC bus voltage exceeds the set threshold, the discharge IGBT conductor On, discharge the DC bus capacitor through the discharge resistor. The discharge IGBT module is installed on the back of the liquid-cooled radiator, and the discharge resistor is placed under the liquid-cooled radiator and connected to it through the lead-out end of the non-inductive composite laminated busbar.
旁路电路为整个链节模块提供保护,当链节模块正常运行时,H桥电路投入工作,旁路电路退出运行;当链节模块内部发生特定故障时,信号上报给主控制器,主控制器经过判断发出命令,封锁H桥电路,同时旁路电路开通,输出电流转移至旁路部分,实现故障链节退出功能。旁路元件选用机械开关,放置在液冷散热器的下方,通过交流排引出端与其相连,交流输出排还分别与相邻链节模块相连。The bypass circuit provides protection for the entire chain link module. When the chain link module is running normally, the H bridge circuit is put into operation, and the bypass circuit is out of operation; when a specific fault occurs inside the chain link module, the signal is reported to the main controller, and the main control After judging, the device issues a command to block the H-bridge circuit, and at the same time, the bypass circuit is opened, and the output current is transferred to the bypass part to realize the function of exiting the faulty link. The bypass element is a mechanical switch, which is placed under the liquid-cooled radiator and connected to it through the outlet of the AC row, and the AC output row is also connected to the adjacent link modules.
单元控制器负责接受并执行主控制器下发的命令,可采用单片机,其把功率模块内部的状态上传给主控制器,对功率模块进行控制、监测和保护。单元控制器及驱动控制板布置在外侧。该方案设计的特点是:连接关系简单、清晰,模块布局对称,均流效果好,回路杂散电感小,便于链节模块之间级联。The unit controller is responsible for accepting and executing the commands issued by the main controller. A single-chip microcomputer can be used to upload the internal status of the power module to the main controller to control, monitor and protect the power module. The unit controller and drive control board are arranged on the outside. The design features of this scheme are: the connection relationship is simple and clear, the module layout is symmetrical, the current sharing effect is good, the stray inductance of the loop is small, and it is convenient for cascading between link modules.
此处已经根据特定的示例性实施例对本发明进行了描述。对本领域的技术人员来说在不脱离本发明的范围下进行适当的替换或修改将是显而易见的。示例性的实施例仅仅是例证性的,而不是对本发明的范围的限制,本发明的范围由所附的权利要求定义。The invention has been described herein in terms of specific exemplary embodiments. Appropriate substitutions or modifications will be apparent to those skilled in the art without departing from the scope of the present invention. The exemplary embodiments are illustrative only, and not limiting of the scope of the invention, which is defined by the appended claims.
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