CN102142651B - Automated socket production system and automated socket production method - Google Patents
Automated socket production system and automated socket production method Download PDFInfo
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- CN102142651B CN102142651B CN 201010111682 CN201010111682A CN102142651B CN 102142651 B CN102142651 B CN 102142651B CN 201010111682 CN201010111682 CN 201010111682 CN 201010111682 A CN201010111682 A CN 201010111682A CN 102142651 B CN102142651 B CN 102142651B
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Abstract
The invention discloses an automated socket production system and an automated socket production method. The automated socket production system comprises a substrate, a track, a plurality of shifting carriers, a pre-punching mechanism, at least one first riveting mechanism, at least one second riveting mechanism, a detection mechanism, an assembling mechanism, a welding mechanism, an assembling detection mechanism and at least one functional test mechanism. Moreover, by the automated socket production method, the automated socket production system can be controlled to accomplish all necessary socket processing steps automatically in sequence, so that an automated socket production flow is realized.
Description
Technical field
The present invention relates to a kind of socket production system, finish the riveted of socket, cover plate assembling, cover plate welding, and the socket production system of the automation of functional test and the method for automated production thereof but particularly relate to a kind of automation.
Background technology
Outlet (power inlet) is important document indispensable among the electric equipment products, it is arranged among the electric equipment products for plugging power line, so, be inserted among the socket by the plug with power line, electric equipment products can obtain its needed supply power supply.
See also Figure 1A and Figure 1B, it is a kind of stereogram of outlet, one end of this outlet 2 ' has a recess 21 ', be provided with three column terminals 22 ' within this recess 21 ', the other end of outlet 2 ' then is provided with three terminal pins 23 ', these three terminal pins 23 ' are 2 ' to interconnect with these three column terminals 22 ' in outlet inside, and are arranged with an electric terminal 24 ' on this terminal pins 23 '.Traditionally, the manufacturing of outlet 2 ', be divided into several main fabrication steps, comprise: riveted processing procedure, riveted product test, bonnet assembling processing procedure, bonnet welding processing procedure, bonnet welding check and functional test processing procedure (processing procedure or be called technique, operation, fabrication schedule, manufacture process).
At present, this outlet 2 ' is by the automation of the artificial collocation of part part processing procedure, and finish its all necessary procedure for producing steps, for example, after the riveted of a terminal pins 23 ' finishing outlet 2 ' and a terminal 24 ', must be in artificial mode with after angle of outlet 2 ' rotation, continue again to carry out another terminal pins of outlet and the riveted of its another terminal 24 ', and repeat constantly above-mentioned step, until after all terminal pins 23 ' were all finished riveted with its all terminals 24 ' on the outlet 2 ', the riveted processing procedure of outlet 2 ' just was accomplished.
By manually the arrange in pairs or groups procedure for producing mode of partial automation processing procedure of the part of above-mentioned this outlet 2 ', can know easily, so outlet 2 ' procedure for producing mode is labor intensive considerably, and part is artificial and the processing procedure mode of the automatic processing procedure of part, as easy as rolling off a log mismate because of artificial and automatic machinery, and cause the quantity of outlet 2 ' defective products to increase.In addition, in execution outlet 2 ' riveted processing procedure, when utilizing artificial mode with angle of outlet 2 ' rotation, when continuing again to carry out the riveted processing procedure of another terminal pins 23 ' and terminal 24 ', among the alternation procedure of artificial and automatic machinery, it is improper to be affectedly bashful because of the alternately time each other, and causes the injured facts of operating personnel to occur.
Therefore, the inventor of this case is because the procedure for producing mode of above-mentioned existing this outlet, still have many shortcomings with not enough, so do one's utmost study and composition, the socket production system of a kind of automation of the present invention and the method for automated production thereof are finished in finally research and development.
Summary of the invention
Main purpose of the present invention, be to provide a kind of socket production system of automation, with automation finish a socket riveted processing procedure, assembling processing procedure, welding processing procedure, with functional test processing procedure, the too much human cost that avoids waste, and effectively improve the production efficiency of this socket.
Another object of the present invention, be to provide a kind of method of automated production of socket, can control the socket production system of an automation, finish in order a socket riveted processing procedure, assembling processing procedure, welding processing procedure, with the functional test processing procedure, to realize the socket production procedure of automation.
The object of the invention to solve the technical problems realizes by the following technical solutions.The socket production system of a kind of automation that proposes according to the present invention, its can automation flow process, finish the procedure for producing of the socket with at least one terminal and at least one terminal pins, the socket production system of this automation comprises: a pedestal, a track, a plurality of transfer tool, a pre-punching mechanism, at least one the first riveting mechanism, at least one the second riveting mechanism, a testing agency, an assembling mechanism, a Welding mechanism, an assembling testing agency, and at least one functional test mechanism.
Wherein, this track is arranged on this pedestal, its have one first track, one second track, one the 3rd track, with one the 4th track; These a plurality of transfer tools are located on the track for placing this socket, and have a terminal fixture on the transfer tool and can fix this terminal; This pre-punching mechanism is arranged at a side of pedestal with respect to the 3rd track, it can press down this terminal and this terminal pins, to carry out the action of precompressed; This first riveting mechanism is arranged at a side of pedestal with respect to the 3rd track, its A snap riveting that can carry out terminal and terminal pins closes processing procedure; This second riveting mechanism is arranged at a side of pedestal with respect to the 3rd track, it can carry out a Type B riveted processing procedure of terminal and terminal pins; This testing agency is arranged on the pedestal with respect to the 3rd track, but whether the result of the riveted processing procedure of its detection terminal and terminal pins is within fabrication errors; This assembling mechanism is arranged at a side of pedestal with respect to the 3rd track, it can be assembled in a component part on the socket; This Welding mechanism is arranged at a side of pedestal with respect to the 3rd track, it can be fused to this component part on the socket; This assembling testing agency is arranged on the pedestal, and whether it can detect the component part and firmly be fused on the socket; This functional test mechanism is arranged on the pedestal, but whether the function status of its testing jack meets standard.Therefore, the socket production system of the automation that is formed by each above-mentioned mechanism, flow process that can automation, finish socket riveted processing procedure, assembling processing procedure, welding processing procedure, with the procedure for producing of functional test processing procedure.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The socket production system of aforesaid automation, it also comprises: at least one dipper crowding gear, be arranged on this pedestal with respect to this first track, and this dipper crowding gear pushes this terminal fixture of this transfer tool, this terminal is fixed down pushed down this terminal, terminal is fixed on this terminal pins; One first steering mechanism is arranged at base interior, and is positioned at the below of the first track and this second track joining place, and this first steering mechanism turns to the transfer tool and is sent to this pre-punching mechanism; One second steering mechanism is arranged at base interior, and is positioned at the below of the second track and the 3rd track joining place, and this second steering mechanism turns to the transfer tool and is sent to the first riveting mechanism; One releases from mechanism, is arranged at a side of pedestal with respect to the 3rd track, and when this socket executes after this A snap riveting closes processing procedure or this Type B riveted processing procedure, this releases from mechanism and discharges the terminal fixture, it is up moved and leaves terminal; One cleaning mechanism is arranged at a side of pedestal with respect to the 3rd track, the foreign matter that cleaning mechanism cleaning riveted processing procedure produces on socket; One first material fetching mechanism, be arranged at a side of pedestal with respect to the 3rd track, this first material fetching mechanism is with respect to testing agency, and together be arranged on the pedestal with this testing agency, when the riveted fabrication errors of testing agency's detection terminal and terminal pins exceeds outside the standard value, the first material fetching mechanism is about to socket and takes out, and places within the defective item collecting region; One second material fetching mechanism, be arranged at a side of pedestal with respect to the 3rd track, wherein, this assembling testing agency is combined on this second material fetching mechanism, and together be arranged on the pedestal with the second material fetching mechanism, to detect this component part be not firmly to be fused on the socket when assembling testing agency, and the second material fetching mechanism is about to socket and takes out, and places within this defective item collecting region; One the 3rd steering mechanism is arranged at base interior, and is positioned at the below of the 3rd track and the 4th track joining place, and the 3rd steering mechanism turns to the transfer tool and is sent to this functional test mechanism; One the 3rd material fetching mechanism, be arranged at a side of pedestal with respect to the 4th track, wherein, the functional test Mechanism Combination is on the 3rd material fetching mechanism, and together be arranged on the pedestal with the 3rd material fetching mechanism, when the function status of functional test mechanism testing jack does not meet standard, the 3rd material fetching mechanism is about to socket and takes out, and places the defective item collecting region; One the 4th steering mechanism is arranged at base interior, and is positioned at the below of the 3rd track and the 4th track joining place, and the 4th steering mechanism turns to the transfer tool and sends the position that it is initiated at track back to; And a high speed carrier travel mechanism, being located at base interior, and being positioned at the track below, this high speed carrier travel mechanism is in order to carry the transfer tool, so that the transfer tool is mobile in orbit.
The socket production system of aforesaid automation, it also comprises: a control panel, be arranged on this pedestal, operating personnel can set by this control panel the riveted processing procedure pattern of this socket; And a computerized control system, being arranged on the pedestal, this computerized control system is in order to the automated production flow process of the socket production system of controlling this automation.
The socket production system of aforesaid automation, wherein, this Welding mechanism utilizes ultrasonic waves to carry out the welding of this component part and this socket.
The socket production system of aforesaid automation, wherein, this component part is a cover plate.
The socket production system of aforesaid automation, wherein, this first track, this second track, the 3rd track and the 4th track consist of a circular orbit, and this transfer tool circular flow among this circular orbit is constantly to carry out the automated production processing procedure of this socket.
The socket production system of aforesaid automation, wherein, this testing agency is an image detector structure, it confirms by the mode of image comparison whether the error of the riveted processing procedure of this terminal and this terminal pins exceeds standard value.
The object of the invention to solve the technical problems also realizes by the following technical solutions.The method of the automated production of a kind of socket that proposes according to the present invention can be carried out the step of the automated production processing procedure of a socket in order to control the socket production system of an automation, and it comprises: step (1) is positioned over this socket on the one transfer tool; Step (2) is installed at least one terminal at least one terminal pins of socket; Step (3), it is mobile on a track that a high speed carrier travel mechanism transports this transfer tool; Step (4), the terminal fixture on the dipper crowding gear pushing transfer tool impels this terminal fixture to fix this terminal; Step (5) one first steering mechanism are sent to a pre-punching mechanism with the transfer tool; Step (6) one second steering mechanism receive the transfer tool, and are placed on this pre-punching mechanism below; Step (7), pre-punching mechanism carries out the precompressed of terminal and this terminal pins; Step (8) judges whether to carry out an A snap riveting and closes processing procedure, if, execution in step (9) then, if not, execution in step (11) then; Step (9), the second steering mechanism delivers to one first riveting mechanism with the transfer tool; Step (10), this A snap riveting that this first riveting mechanism is carried out terminal and terminal pins closes processing procedure, and execution in step (13); Step (11), the second steering mechanism delivers to one second riveting mechanism with the transfer tool; Step (12), this second riveting mechanism is carried out one of terminal and terminal pins Type B riveted processing procedure; Step (13), one releases from mechanism opening terminal fixture; Step (14), the result of the riveted processing procedure of testing agency's detection terminal and terminal pins; Step (15), the error of judging the riveted processing procedure whether within error amount, if, execution in step (16) then, if not, execution in step (24) then; Step (16), an assembling mechanism is assembled in a component part on the socket; Step (17), a Welding mechanism is fused to this component part on the socket; Step (18), an assembling testing agency judges whether that the component part firmly is fused on the socket, if, execution in step (19) then, if not, execution in step (25) then; Step (19), one the 3rd steering mechanism is sent to a functional test mechanism with the transfer tool; Step (20), this functional test mechanism carries out the functional test of socket; Step (21) judges whether socket by functional test, if, execution in step (22) then, if not, execution in step (26) then; Step (22), one the 3rd material fetching mechanism takes off socket on the transfer tool, and places within the qualified product collecting region; Step (23), one the 4th steering mechanism sends the transfer tool on one first track back to, and for continuing to place socket, step finishes; Step (24), one first material fetching mechanism takes off socket on the transfer tool, and is positioned within the defective item collecting region, and step finishes; Step (25), one second material fetching mechanism takes off socket on the transfer tool, and places within this defective item collecting region, and step finishes; And step (26), the 3rd material fetching mechanism takes off socket on the transfer tool, and places within the defective item collecting region, and step finishes.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The method of the automated production of aforesaid socket, wherein, this step (9) also comprises: (91) one second steering mechanism are sent to one first riveting mechanism with this transfer tool; And this A snap riveting that (92) this first riveting mechanism is carried out this terminal and this terminal pins closes processing procedure.
The method of the automated production of aforesaid socket, wherein, this step (10) also comprises: (101) one second steering mechanism are sent to one second riveting mechanism with this transfer tool; And (102) this second riveting mechanism is carried out this Type B riveted processing procedure of this terminal and this terminal pins.
The method of the automated production of aforesaid socket, wherein, this Welding mechanism carries out the welding of this component part and this socket with ultrasonic waves.
The method of the automated production of aforesaid socket, wherein, this component part is a cover plate.
The method of the automated production of aforesaid socket, wherein, this testing agency is an image detector structure, it confirms by the mode of image comparison whether the error of the riveted processing procedure of this terminal and this terminal pins exceeds standard value.
In sum, the present invention is the socket production system of relevant a kind of automation and the method for automated production thereof.The socket production system of this automation comprises: a pedestal, a track, a plurality of transfer tool, a pre-punching mechanism, at least one the first riveting mechanism, at least one the second riveting mechanism, a testing agency, an assembling mechanism, a Welding mechanism, an assembling testing agency, and at least one functional test mechanism.And, by the method for the automated production of this socket, can control the socket production system of this automation, automatically sequentially finish all necessary fabrication steps of socket, to realize the socket production procedure of automation.。The present invention has significant progress technically, and has obvious good effect, really is a new and innovative, progressive, practical new design.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of specification, and for above and other purpose of the present invention, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and the cooperation accompanying drawing, be described in detail as follows.
Description of drawings
Figure 1A and Figure 1B are a kind of stereograms of outlet.
Fig. 2 is the stereogram of the socket production system of a kind of automation of the present invention.
Fig. 3 is the stereogram of a transfer tool of the socket production system of automation.
Fig. 4 is the stereogram of a dipper crowding gear of the socket production system of automation.
Fig. 5 is the stereogram of a pre-punching mechanism of the socket production system of automation.
Fig. 6 is the stereogram of one first riveting mechanism of the socket production system of automation.
Fig. 7 is the stereogram of one second riveting mechanism of the socket production system of automation.
Fig. 8 is a stereogram that releases from mechanism of the socket production system of automation.
Fig. 9 is the stereogram of a cleaning mechanism of the socket production system of automation.
Figure 10 is the testing agency of socket production system of automation and the stereogram of one first material fetching mechanism.
Figure 11 is the stereogram of an assembling mechanism of the socket production system of automation.
Figure 12 is the stereogram of a Welding mechanism of the socket production system of automation.
Figure 13 is the stereogram of assembling testing agency and one second material fetching mechanism of the socket production system of automation.
Figure 14 is the functional test mechanism of socket production system of automation and the stereogram of one the 3rd material fetching mechanism.
Figure 15 A to Figure 15 D is a kind of method flow diagram of automated production of socket.
1: the socket production system 11 of automation: pedestal
111: 1111: the first tracks of track
1113: the three tracks of 1112: the second tracks
1114: the four tracks 12: transfer tool
121: terminal fixture 13: pre-punching mechanism
131: punching mechanism strutting piece 132: stamping parts
15: the second riveting mechanisms of 142: the first riveted spares
152: the second riveted spares of 151: the second riveting mechanism strutting pieces
16: testing agency 17: assembling mechanism
18: Welding mechanism 19: assembling testing agency
1A: the 1B of functional test mechanism: dipper crowding gear
1E: release from the 1E1 of mechanism: release from the mechanism supports part
1E2: release from part 1F: cleaning mechanism
1F1: cleaning mechanism strutting piece 1F2: cleaning device
1G: the first material fetching mechanism 1H: the second material fetching mechanism
1J: the 3rd material fetching mechanism 1M: control panel
1N: computerized control system 2: socket
2 ': power plug 21: terminal
21 ': recess 22: terminal pins
22 ': column terminal 23 ': terminal pins
24 ': electric terminal 201～226: step
Embodiment
Reach technological means and the effect that predetermined goal of the invention is taked for further setting forth the present invention, below in conjunction with accompanying drawing and preferred embodiment, the socket production system of the automation that foundation the present invention is proposed and its embodiment of method, structure, step, feature and the effect thereof of automated production thereof are described in detail as follows.
Seeing also Fig. 2 and Fig. 3, is the stereogram of socket production system of a kind of automation of the present invention and the stereogram of its transfer tool.The socket production system 1 of the automation of preferred embodiment of the present invention can automation flow process, finish the procedure for producing of the socket 2 with at least one terminal 21 and at least one terminal pins 22, the socket production system 1 of this automation comprises: a pedestal 11, a plurality of transfer tools 12, at least one dipper crowding gear 1B, one first steering mechanism, one pre-punching mechanism 13, one second steering mechanism, at least one the first riveting mechanism 14, at least one the second riveting mechanism 15, one releases from the 1E of mechanism, one cleaning mechanism 1F, one testing agency 16, one first material fetching mechanism 1G, one assembling mechanism 17, one Welding mechanism 18, one assembling testing agency 19, one second material fetching mechanism 1H, one the 3rd steering mechanism, at least one functional test 1A of mechanism, one the 3rd material fetching mechanism 1J, one the 4th steering mechanism, an and high speed carrier travel mechanism.
Be provided with a track 111 on above-mentioned this pedestal 11, this track 111 is the circular orbit that one first track 1111, one second track 1112, one the 3rd track 1113 and one the 4th track 1114 consist of; This transfer tool 12 is arranged on the track 111, in the time of on transfer tool 12 is positioned at this first track 1111, transfer tool 12 can supply to place this socket 2, and, transfer tool 12 has fixedly this terminal 21 on the socket 2 of a terminal fixture 121, comes off from socket 2 to avoid terminal 21.
Please continue to consult Fig. 2, and consult simultaneously Fig. 4, Fig. 4 is the stereogram of dipper crowding gear, this dipper crowding gear 1B is arranged on this pedestal 11 with respect to this first track 1111, as shown in Figure 2, present embodiment has three groups of dipper crowding gear 1B, and dipper crowding gear 1B can push this terminal fixture 121, make it down push down this terminal 21, so that terminal 21 is fixed on this terminal pins 22.This first steering mechanism is arranged at pedestal 11 inside (not shown), and is positioned at the below of the first track 1111 and these the second track 1112 joining places, and the first steering mechanism can turn to this transfer tool 12 and be sent to this pre-punching mechanism 13.
Please continue to consult Fig. 2, and consult simultaneously Fig. 5, Fig. 5 is the stereogram of pre-punching mechanism, this pre-punching mechanism 13 is arranged at a side of this pedestal 11 with respect to the 3rd track 1113, pre-punching mechanism 13 has a punching mechanism strutting piece 131 and a stamping parts 132, this punching mechanism strutting piece 131 is installed on the pedestal 11, and this stamping parts 132 can press down this terminal 21 and this terminal pins 22, to carry out the precompressed of terminal 21 and terminal pins 22.This second steering mechanism is arranged at pedestal 11 inside, and is positioned at the below of this second track 1112 and the 3rd track 1113 joining places, and the second steering mechanism can turn to this transfer tool 12 and be sent to this first riveting mechanism 14.
Continue to consult Fig. 2, and consult simultaneously Fig. 6, Fig. 6 is the stereogram of the first riveting mechanism, this first riveting mechanism 14 is arranged at a side of this pedestal 11 with respect to the 3rd track 1113, as shown in Figure 2, in the present embodiment, be provided with three group of first riveting mechanism 14, the first riveting mechanism 14 has a riveting mechanism strutting piece 141 and one first riveted spare 142, this riveting mechanism strutting piece 141 is installed on the pedestal 11, and the A snap riveting that this first riveted spare 142 can be carried out this terminal 21 and this terminal pins 22 closes processing procedure.Please continue to consult Fig. 7, it is the stereogram of the second riveting mechanism, this second riveting mechanism 15 is arranged at a side of pedestal 11 with respect to the 3rd track 1113, as shown in Figure 2, present embodiment has three group of second riveting mechanism 15, and wherein, the second riveting mechanism 15 has one second riveting mechanism strutting piece 151 and one second riveted spare 152, this the second riveting mechanism strutting piece 151 is installed on the pedestal 11, and this second riveted spare 152 can be carried out a Type B riveted processing procedure of terminal 21 and terminal pins 22.
Please continue to consult Fig. 2, and consult simultaneously Fig. 8, it is the stereogram that releases from mechanism, this releases from the 1E of mechanism is arranged at this pedestal 11 with respect to the 3rd track 1113 a side, release from the 1E of mechanism and have one and release from mechanism supports part 1E1 and and release from part 1E2, this releases from mechanism supports part 1E1 and is installed on the pedestal 11, and this releases from part 1E2 and can execute after this A snap riveting closes processing procedure or this Type B riveted processing procedure in this socket 2, discharge this terminal fixture 121, it is up moved and leave this terminal 21.Consult unceasingly Fig. 9, it is the stereogram of cleaning mechanism, this cleaning mechanism 1F is a side that is arranged at pedestal 11 with respect to the 3rd track 1113, cleaning mechanism 1F has a cleaning mechanism strutting piece 1F1 and a cleaning device 1F2, this cleaning mechanism strutting piece 1F1 is installed on the pedestal 11, the foreign matter that this cleaning device 1F2 can produce on socket 2 in order to clean the riveted processing procedure.
Please continue to consult Fig. 2, and consult simultaneously Figure 10, it is the stereogram of testing agency and the first material fetching mechanism, this testing agency 16 is relative this first material fetching mechanism 1G, and together be arranged on this pedestal 11 with it, wherein, the first material fetching mechanism 1G is arranged at a side of pedestal 11 with respect to the 3rd track 1113, testing agency 16 has testing agency's strutting piece 161 and a detection piece 162, this testing agency's strutting piece 161 is to be installed on the pedestal 11, whether the error that this detection piece 162 can detect the riveted processing procedure of this terminal 21 and this terminal pins 22 exceeds standard value, and preferably, in the present embodiment, testing agency 16 is an image detector structure, whether it can by the mode of image comparison, exceed standard value to confirm terminal 21 and the riveted fabrication errors of terminal pins 22; And the first material fetching mechanism 1G has one first material fetching mechanism strutting piece 1G1 and one first feeding part 1G2, this the first material fetching mechanism strutting piece 1G1 is installed on the pedestal 11, and when the error that detects terminal 21 and the riveted processing procedure of terminal pins 22 when testing agency 16 exceeds standard value, this the first feeding part 1G2 can take out socket 2, and places within the defective item collecting region.
Please continue to consult Fig. 2, and consult simultaneously Figure 11, it is the stereogram of assembling mechanism, this assembling mechanism 17 is sides that are arranged at this pedestal 11 with respect to the 3rd track 1113, assembling mechanism 17 has an assembling mechanism strutting piece 171 and a feeding assembly 172, this assembling mechanism strutting piece 171 is to be installed on the pedestal 11,172 of this feeding assemblies can be assembled in a component part 23 on this socket 2, in the present embodiment, this component part is a cover plate, and it is assembled on the socket 2 and can covers terminal 21 and terminal pins 22.Consult unceasingly Figure 12, it is the stereogram of Welding mechanism, this Welding mechanism 18 is sides that are arranged at pedestal 11 with respect to the 3rd track 1113, Welding mechanism 18 has a Welding mechanism strutting piece 181 and a weldment 182, this Welding mechanism strutting piece 181 is to be installed on the pedestal 11, this weldment 182 can be fused to this component part on the socket 2, and in the present embodiment, Welding mechanism 18 is to utilize ultrasonic waves to carry out the welding of component part and socket 2.
Please continue to consult Fig. 2, and consult simultaneously Figure 13, it is the stereogram of assembling testing agency and the second material fetching mechanism, this assembling testing agency 19 is combined on this second material fetching mechanism 1H, and together be arranged on this pedestal 11 with the second material fetching mechanism 1H, whether assembling testing agency 19 can detect this component part and firmly be fused on this socket 2; And the second material fetching mechanism 1H is a side that is arranged at this pedestal 11 with respect to the 3rd track 1113, the second material fetching mechanism 1H has one second material fetching mechanism strutting piece 1H1 and one second feeding part 1H2, this the second material fetching mechanism strutting piece 1H1 is installed on the pedestal 11, when the assembling testing agency 19 detect the component part be not firmly be fused on the socket 2 in, assembling testing agency 19 can cooperate this second feeding part 1H2 that socket 2 is taken out, and places within this defective item collecting region.
Please continue to consult Fig. 2, the 3rd steering mechanism is arranged at this pedestal 11 inside (not shown), and being positioned at the below of the 3rd track 1113 and the 4th track 1114 joining places, the 3rd steering mechanism can turn to this transfer tool 12 and be sent to the 1A of this functional test mechanism.Please continue again to consult Fig. 2, and consult simultaneously Figure 14, it is the stereogram of functional test mechanism and the 3rd material fetching mechanism, the 1A of this functional test mechanism is combined in the 3rd material fetching mechanism 1J, and together be arranged on the pedestal 11 with the 3rd material fetching mechanism 1J, the 1A of functional test mechanism can carry out functional tests to this socket 2; And the 3rd material fetching mechanism 1J is a side that is arranged at pedestal 11 with respect to the 4th track 1114, wherein, the 3rd material fetching mechanism 1J has one the 3rd material fetching mechanism strutting piece 1J1 and two group of the 3rd feeding part 1J2, the 3rd material fetching mechanism strutting piece 1J1 is installed on the pedestal 11, this two group of the 3rd feeding part 1J 2 can be at socket 2 in functional test, with its taking-up, and be positioned within this defective item collecting region, if and socket 2 is by functional test, the 3rd feeding part 1J2 is then with its taking-up, and is positioned within the qualified product collecting region.
Please continue again to consult Fig. 2, the 4th steering mechanism is arranged at this pedestal 11 inside (not shown), and be positioned at the below of the 3rd track 1113 and the 4th track 1114 joining places, the 4th steering mechanism can turn to this transfer tool 12 and send this first track 1111 back to, so, 12 of transfer tools can be unceasingly for placing this socket 2.This high speed carrier travel mechanism is located at pedestal 11 inside (not shown), and is positioned at track 111 belows, and transfer tool 12 is carried by high speed carrier travel mechanism, so that transfer tool 12 can be mobile circularly on track 111.
In addition, as shown in Figure 2, the socket production system 1 of this automation also comprises a control panel 1M and a computerized control system 1N, wherein, this control panel 1M is arranged on this pedestal 11, and operating personnel can set the riveted processing procedure pattern of this socket 2 by control panel 1M; This computerized control system 1N also is arranged on the pedestal 11, and computerized control system 1N is the automated production flow process of controlling the socket production system 1 of this automation, so that the socket production system 1 of automation automated production socket 2 sustainably.
The above-mentioned clear preferred embodiment that has also intactly disclosed the socket production system of this a kind of automation, in addition, method in order to the automated production of a kind of socket of the socket production system of auto-control will intactly be disclosed as follows in the mode that cooperates flow chart.
Seeing also Figure 15 A to Figure 15 D, is the method flow diagram of the automated production of socket.The method of the automated production of a kind of socket of the present invention can be carried out the automated production processing procedure of this socket 2 in order to control the socket production system 1 of this automation, and the method step of the automated production of this socket is:
At first, execution in step (201) is positioned over this socket 2 on this transfer tool 12; Then, execution in step (202) is installed in this terminal 21 on this terminal pins 22 of socket 2; Then, execution in step (203), it is mobile on this track 111 that this high speed carrier travel mechanism transports transfer tool 12; Subsequent steps (203) is execution in step (204) afterwards, and this terminal fixture 121 on this dipper crowding gear 1B pushing transfer tool 12 impels the fixedly terminal 21 of socket of terminal fixture 121; Then, execution in step (205), this first steering mechanism is sent to this pre-punching mechanism 13 with transfer tool 12; Then, execution in step (206), this second steering mechanism receives transfer tool 12, and is placed on pre-punching mechanism 13 belows; After transfer tool 12 is placed in pre-punching mechanism 13 belows, then, execution in step (207), pre-punching mechanism 13 carries out the precompressed of terminal 21 and terminal pins 22; Then, execution in step (208) judges whether to carry out this A snap riveting and closes processing procedure, if, execution in step (209) then, if not, execution in step (211) then; Wherein, first execution in step that the A snap riveting closes processing procedure is, execution in step (209), and the second steering mechanism delivers to one first riveting mechanism 14 with transfer tool 12; And, execution in step (210), the A snap riveting that this first riveting mechanism 14 is carried out terminal 21 and terminal pins 22 closes processing procedure, and execution in step (13).
And if the socket production system 1 of this automation is to be preset as to carry out this Type B riveted processing procedure, so, after step (8) is finished, execution in step (211) then, this second steering mechanism delivers to this second riveting mechanism 15 with this transfer tool 12; Then, execution in step (212), the second riveting mechanism 15 is carried out the Type B riveted processing procedure of terminal 21 and terminal pins 22; Then, execution in step (213), this releases from the 1E of mechanism and opens this terminal fixture 121; After terminal fixture 121 breaks away from this terminal 21, continue execution in step (214), the result of the riveted processing procedure of these testing agency's 16 detection terminals 21 and this terminal pins 22; Then, execution in step (215), the error of judging the riveted processing procedure whether within error amount, if, execution in step (216) then, this assembling mechanism 17 is assembled in this component part on this socket 2; Then, execution in step (217), this Welding mechanism 18 is fused to the component part on the socket 2; Then, execution in step (218), this assembling testing agency 19 judges whether that the component part firmly is fused on the socket 2, if, execution in step (219) then, the 3rd steering mechanism receives transfer tool 12, and it is delivered to the 1A of this functional test mechanism; Afterwards, continue execution in step (220), the 1A of functional test mechanism carries out the functional test of socket 2; Then, execution in step (221) judges whether socket 2 by functional test, if, execution in step (222) then, the 3rd material fetching mechanism 1J takes off socket 2 on transfer tool 12, and places within the qualified product collecting region; Then, execution in step (223), the 4th steering mechanism receives transfer tool 12, and it is sent back on this first track 1111, and for continuing to place socket 2, fabrication steps finishes.
In the method for the automated production of above-mentioned this socket, the determination result is NO when step (215), execution in step (224) then, this first material fetching mechanism 1G takes off this socket 2 on this transfer tool 12, and be positioned within the defective item collecting region, the step of the automatic production of this socket 2 finishes; In addition, the determination result is NO when step (218), execution in step (225) then, and this second material fetching mechanism 1H takes off socket 2 on transfer tool 12, and places within this defective item collecting region, and then the step of the automatic production of this socket 2 finishes; And the determination result is NO when step (221), execution in step (226) then, and the 3rd material fetching mechanism 1J takes off socket 2 on transfer tool 12, and places within the defective item collecting region, and similarly, the step of the automatic production of this socket 2 finishes.
Above-mentioned complete and clearly disclosed the method for the automated production of the socket production system of this automation of the present invention and this socket, comprehensively above-mentioned, can know that the present invention has following advantage:
One, the socket production system system of this automation has integrated necessary this first/the second riveting mechanism of the procedure for producing of carrying out this socket, this testing agency, this assembling mechanism, this Welding mechanism, this assembles testing agency, with this functional test mechanism, simultaneously, it has more carried four steering mechanism, three material fetching mechanisms and this high speed carrier travel mechanism, therefore, the socket production system of automation system need to be by not manually, and only must be controlled by this computerized control system, can automatically finish the step of all procedure for producing of producing socket, be the too much human cost that to avoid waste, and effectively improve the production efficiency of socket.
Two, pass through the method for the automated production of this socket of use, can be so that the socket production system of this automation, finishing in order the procedure for producing steps such as riveted processing procedure, assembling processing procedure, welding processing procedure, functional test processing procedure of this socket, is to help to benefit the socket production procedure that realizes automation.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, although the present invention discloses as above with preferred embodiment, yet be not to limit the present invention, any those skilled in the art, within not breaking away from the technical solution of the present invention scope, when the method that can utilize above-mentioned announcement and technology contents are made a little change or be modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solution of the present invention, any simple modification that foundation technical spirit of the present invention is done above embodiment, equivalent variations and modification all still belong in the scope of technical solution of the present invention.
Claims (13)
1. the socket production system of an automation with the flow process of automation, is finished all procedure for producing of the socket with at least one terminal and at least one terminal pins, it is characterized in that the socket production system of this automation comprises:
One pedestal;
One track is located on this pedestal, and this track has one first track, one second track, one the 3rd track and one the 4th track;
A plurality of transfer tools are arranged on this track, and in these a plurality of transfer tools were positioned on this first track, for placing this socket, and transfer had a terminal fixture and fixes this terminal;
One pre-punching mechanism is arranged at a side of pedestal with respect to the 3rd track, this pre-punching mechanism presses down terminal and this terminal pins, to carry out the precompressed of terminal and terminal pins;
At least one the first riveting mechanism is arranged at a side of pedestal with respect to the 3rd track, this first riveting mechanism is carried out terminal and terminal pins one A snap riveting closes processing procedure;
At least one the second riveting mechanism is arranged at a side of pedestal with respect to the 3rd track, this second riveting mechanism can be carried out a Type B riveted processing procedure of terminal and terminal pins;
One testing agency is arranged on the pedestal with respect to the 3rd track, and whether the result of the riveted processing procedure of this testing agency's detection terminal and terminal pins is within fabrication errors;
One assembling mechanism is arranged at a side of pedestal with respect to the 3rd track, this assembling mechanism is assembled in a component part on the socket, to cover terminal and terminal pins;
One Welding mechanism is arranged at one of pedestal side with respect to the 3rd track, and this Welding mechanism is fused to this component part on the socket;
One assembling testing agency is arranged on the pedestal, and whether this assembling testing agency detects the component part and firmly be fused on the socket; And
At least one functional test mechanism is arranged on the pedestal, and whether the function status of this functional test mechanism testing jack meets standard.
2. the socket production system of automation according to claim 1 is characterized in that it also comprises:
At least one dipper crowding gear is arranged on this pedestal with respect to this first track, and this dipper crowding gear pushes this terminal fixture of this transfer tool, makes this terminal fixture down push down this terminal, terminal is fixed on this terminal pins;
One first steering mechanism is arranged at base interior, and is positioned at the below of the first track and this second track joining place, and this first steering mechanism turns to the transfer tool and is sent to this pre-punching mechanism;
One second steering mechanism is arranged at base interior, and is positioned at the below of the second track and the 3rd track joining place, and this second steering mechanism turns to the transfer tool and is sent to the first riveting mechanism;
One releases from mechanism, is arranged at a side of pedestal with respect to the 3rd track, and when this socket executes after this A snap riveting closes processing procedure or this Type B riveted processing procedure, this releases from mechanism and discharges the terminal fixture, it is up moved and leaves terminal;
One cleaning mechanism is arranged at a side of pedestal with respect to the 3rd track, the foreign matter that cleaning mechanism cleaning riveted processing procedure produces on socket;
One first material fetching mechanism, be arranged at a side of pedestal with respect to the 3rd track, this first material fetching mechanism is with respect to testing agency, and together be arranged on the pedestal with this testing agency, when the riveted fabrication errors of testing agency's detection terminal and terminal pins exceeds outside the standard value, the first material fetching mechanism is about to socket and takes out, and places within the defective item collecting region;
One second material fetching mechanism, be arranged at a side of pedestal with respect to the 3rd track, wherein, this assembling testing agency is combined on this second material fetching mechanism, and together be arranged on the pedestal with the second material fetching mechanism, to detect this component part be not firmly to be fused on the socket when assembling testing agency, and the second material fetching mechanism is about to socket and takes out, and places within this defective item collecting region;
One the 3rd steering mechanism is arranged at base interior, and is positioned at the below of the 3rd track and the 4th track joining place, and the 3rd steering mechanism turns to the transfer tool and is sent to this functional test mechanism;
One the 3rd material fetching mechanism, be arranged at a side of pedestal with respect to the 4th track, wherein, the functional test Mechanism Combination is on the 3rd material fetching mechanism, and together be arranged on the pedestal with the 3rd material fetching mechanism, when the function status of functional test mechanism testing jack does not meet standard, the 3rd material fetching mechanism is about to socket and takes out, and places the defective item collecting region;
One the 4th steering mechanism is arranged at base interior, and is positioned at the below of the 3rd track and the 4th track joining place, and the 4th steering mechanism turns to the transfer tool and sends the position that it is initiated at track back to; And
One high speed carrier travel mechanism is located at base interior, and is positioned at the track below, and this high speed carrier travel mechanism is in order to carry the transfer tool, so that the transfer tool is mobile in orbit.
3. the socket production system of automation according to claim 2 is characterized in that it also comprises:
One control panel is arranged on this pedestal, and operating personnel can set by this control panel the riveted processing procedure pattern of this socket; And
One computerized control system is arranged on the pedestal, and this computerized control system is in order to the automated production flow process of the socket production system of controlling this automation.
4. the socket production system of automation according to claim 1 is characterized in that wherein, and this Welding mechanism utilizes ultrasonic waves to carry out the welding of this component part and this socket.
5. the socket production system of automation according to claim 1 is characterized in that wherein, and this component part is a cover plate.
6. the socket production system of automation according to claim 1, it is characterized in that wherein, this first track, this second track, the 3rd track and the 4th track consist of a circular orbit, this transfer tool circular flow among this circular orbit is constantly to carry out the automated production processing procedure of this socket.
7. the socket production system of automation according to claim 1 is characterized in that wherein, and this testing agency is an image detector structure, and it confirms by the mode of image comparison whether the error of the riveted processing procedure of this terminal and this terminal pins exceeds standard value.
8. the method for the automated production of a socket is controlled the socket production system of an automation, carries out the automated production processing procedure of a socket, it is characterized in that the method for the automated production of this socket may further comprise the steps
(1) this socket is positioned on the transfer tool;
(2) at least one terminal is installed at least one terminal pins of socket;
It is mobile on a track that (3) one high speed carrier travel mechanisms transport this transfer tool;
Terminal fixture on (4) the one dipper crowding gears pushing transfer tool impels this terminal fixture to fix this terminal;
(5) one first steering mechanism are sent to a pre-punching mechanism with the transfer tool;
(6) one second steering mechanism receive the transfer tool, and are placed on this pre-punching mechanism below;
(7) pre-punching mechanism carries out the precompressed of terminal and this terminal pins;
(8) judge whether to carry out an A snap riveting and close processing procedure, if, execution in step (9) then, if not, execution in step (10) then;
(9) this A snap riveting of carrying out terminal and terminal pins closes processing procedure, and execution in step (11);
(10) a Type B riveted processing procedure of execution terminal and terminal pins;
(11) one release from mechanism opening terminal fixture;
The result of the riveted processing procedure of (12) one testing agency's detection terminals and terminal pins;
(13) error of judging the riveted processing procedure whether within error amount, if, execution in step (14) then, if not, execution in step (22) then;
(14) one assembling mechanisms are assembled in a component part on the socket;
(15) one Welding mechanisms are fused to this component part on the socket;
(16) one assembling testing agencies judge whether that the component part firmly is fused on the socket, if, execution in step (17) then, if not, execution in step (23) then;
(17) one the 3rd steering mechanism receive the transfer tool, and it is delivered to a functional test mechanism;
(18) this functional test mechanism carries out the functional test of socket;
(19) judge whether socket by functional test, if, execution in step (20) then, if not, execution in step (24) then;
(20) one the 3rd material fetching mechanisms take off socket on the transfer tool, and place within the qualified product collecting region;
(21) one the 4th steering mechanism receive the transfer tool, and the transfer tool is sent back on one first track, and for continuing to place socket, step finishes;
(22) one first material fetching mechanisms take off socket on the transfer tool, and are positioned within the defective item collecting region, and step finishes;
(23) one second material fetching mechanisms take off socket on the transfer tool, and place within this defective item collecting region, and step finishes; And
(24) the 3rd material fetching mechanisms take off socket on the transfer tool, and place within the defective item collecting region, and step finishes.
9. the method for the automated production of socket according to claim 8 is characterized in that wherein, and this step (9) also comprises:
(91) described the second steering mechanism is sent to one first riveting mechanism with this transfer tool; And
(92) this first riveting mechanism this A snap riveting of carrying out this terminal and this terminal pins closes processing procedure.
10. the method for the automated production of socket according to claim 8 is characterized in that wherein, and this step (10) also comprises:
(101) described the second steering mechanism is sent to one second riveting mechanism with this transfer tool; And
(102) this second riveting mechanism is carried out this Type B riveted processing procedure of this terminal and this terminal pins.
11. the method for the automated production of socket according to claim 8 is characterized in that wherein, this Welding mechanism carries out the welding of this component part and this socket with ultrasonic waves.
12. the method for the automated production of socket according to claim 8 is characterized in that wherein, this component part is a cover plate.
13. the method for the automated production of socket according to claim 8, it is characterized in that wherein, this testing agency is an image detector structure, and it confirms by the mode of image comparison whether the error of the riveted processing procedure of this terminal and this terminal pins exceeds standard value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010111682 CN102142651B (en) | 2010-01-28 | 2010-01-28 | Automated socket production system and automated socket production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010111682 CN102142651B (en) | 2010-01-28 | 2010-01-28 | Automated socket production system and automated socket production method |
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| Publication Number | Publication Date |
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| CN102142651A CN102142651A (en) | 2011-08-03 |
| CN102142651B true CN102142651B (en) | 2013-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010111682 Expired - Fee Related CN102142651B (en) | 2010-01-28 | 2010-01-28 | Automated socket production system and automated socket production method |
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| Country | Link |
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| CN (1) | CN102142651B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104934836B (en) * | 2015-05-21 | 2017-12-19 | 苏州源硕精密模具有限公司 | A kind of automatic loading carrier device for automatic socket machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1325612A (en) * | 1998-10-27 | 2001-12-05 | 松下电器产业株式会社 | Component mounting method and apparatus |
| CN2533485Y (en) * | 2001-09-27 | 2003-01-29 | 台精科技股份有限公司 | Automatic ST optical fibre connector assembling device |
| JP3981024B2 (en) * | 2003-01-29 | 2007-09-26 | 矢崎総業株式会社 | Automatic terminal insertion device for connectors |
| CN201025662Y (en) * | 2007-02-13 | 2008-02-20 | 唐仕文 | Direction detection and control device for automatic connector assembler |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2987003B2 (en) * | 1992-04-28 | 1999-12-06 | 株式会社日立テレコムテクノロジー | Contact pin press-fitting device |
-
2010
- 2010-01-28 CN CN 201010111682 patent/CN102142651B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1325612A (en) * | 1998-10-27 | 2001-12-05 | 松下电器产业株式会社 | Component mounting method and apparatus |
| CN2533485Y (en) * | 2001-09-27 | 2003-01-29 | 台精科技股份有限公司 | Automatic ST optical fibre connector assembling device |
| JP3981024B2 (en) * | 2003-01-29 | 2007-09-26 | 矢崎総業株式会社 | Automatic terminal insertion device for connectors |
| CN201025662Y (en) * | 2007-02-13 | 2008-02-20 | 唐仕文 | Direction detection and control device for automatic connector assembler |
Non-Patent Citations (2)
| Title |
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| JP特开平5-307989A 1993.11.19 |
| JP特许第3981024号B2 2007.09.26 |
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| CN102142651A (en) | 2011-08-03 |
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