CN102121231B - Direct cable weaving and hanging method for cable strand of suspension bridge - Google Patents
Direct cable weaving and hanging method for cable strand of suspension bridge Download PDFInfo
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- CN102121231B CN102121231B CN201010617149.6A CN201010617149A CN102121231B CN 102121231 B CN102121231 B CN 102121231B CN 201010617149 A CN201010617149 A CN 201010617149A CN 102121231 B CN102121231 B CN 102121231B
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- suspension bridge
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- 239000000725 suspension Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000009941 weaving Methods 0.000 title abstract 6
- 238000005266 casting Methods 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000010276 construction Methods 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 12
- 230000007704 transition Effects 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Bridges Or Land Bridges (AREA)
Abstract
The invention relates to the field of cable suspension of bridges, in particular to a direct cable weaving and hanging method for a cable strand of a suspension bridge. A field direct cable weaving and hanging method for the cable strand of the suspension bridge comprises the following steps of: weaving a unit strand; arranging weaving equipment; drawing the unit strand; thermally casting an anchor; cooling an anchor device; arranging a strand anchor device; and linearly adjusting. The method is characterized in that the unit strand is directly drawn after being woven to erect the suspension bridge. The unit strand is woven after the weaving equipment is arranged and before drawing. The method has high working efficiency, and a large quantity of costs is saved.
Description
Technical field
The present invention relates to the suspension cable field of bridge, be specially a kind of direct volume rope hanging cable method of main rope of suspension bridge strand.
Background technology
The erection construction of current main rope of suspension bridge mainly contains two kinds of methods: aerial braided cable method (AS) and prefabricated strand method (PPWS).During the operation of AS method, a rotating disk and trailer system is utilized to be suspended on bridge by individual wire, rotating disk shuttles in bridge two ends erection steel wire, the steel wire quantity included due to main cable unit cable strand is very many, can hundreds of be reached, such rotating disk needs back and forth to run the establishment that hundreds of times could meet a main cable unit cable strand, and the erection of a main push-towing rope needs tens up to a hundred main cable unit cable strand compositions, that is rotating disk is needed tens thousand of times back and forth with the main push-towing rope that AS method works out a suspension bridge, often need 1 year even time of several years, the time of at substantial and manpower, during AS method operation simultaneously, work difficulty is large, affect greatly by weather etc., the strand precision of establishment is low, each steel wire unbalance stress in rope, indivedual steel wire stress is caused to concentrate, be unfavorable for that the strand efficient high life is run, cause huge waste.During the operation of PPWS method, in factory, steel wire is made into strand in advance, then transporting cable strand is carried out hanging cable installation to bridge construction scene.It is high that PPWS method strand makes precision, and installation period is short, easy for installation, less by weather effect.But PPWS method need consider the transport of strand, need to make a large amount of logistics transportation equipment; Because strand tonnage is all larger, consider transportation problem, the specification of strand can only be reduced to tens to 100 multifibres; Strand specification reduces to make to have to during bridge construction set up anchorage at bridge two ends, causes anchorage seat bulky, adds the consumption of goods and materials; Due to the most of bad environments in bridge construction building site, particularly mountain road transport, the transporting cable strand of hundreds of ton is very difficult.
Summary of the invention
In order to overcome the defect of prior art, the suspension bridge suspension cable erection method that a kind of strand precision is high, long service life, short construction period, the consumption of materials are few, transport difficulty is low is provided, the invention discloses a kind of direct volume rope hanging cable method of main rope of suspension bridge strand.
The present invention reaches goal of the invention by following technical solution:
Rope hanging cable method is directly compiled at a kind of scene of main rope of suspension bridge strand, comprise planning unit strand, during planning unit strand, steel wire is released from thread discharge disk, wire sub-panel is entered through guide frame, after wire sub-panel sub-wire, send into closing device close up, take turns after shaping by traction unit machine travel unit through shaping again, transition apparatus is delivered to after winding machine is wrapped, complete planning unit strand, it is characterized in that: also comprise and establishment equipment is set, traction unit strand, hot casting anchor, cooling ground tackle, strand ground tackle and these 6 steps of Serial regulation are installed, planning unit strand complete establishment equipment is set after and carry out before traction unit strand.When establishment equipment is set, establishment district is set in one end of main push-towing rope hanging cable job site Construction of Pylon of Long Span Suspension Bridge, in establishment district, establishment equipment is set, establishment equipment comprises the thread discharge disk, excessively guide frame, wire sub-panel, closing device, shaping wheel, traction unit machine, winding machine and the transition apparatus that are arranged in order, transition apparatus is made up of fixed pulley, movable pulley and pillar, fixed pulley is fixed on pillar, movable pulley to be enclosed within pillar and to slide up and down along pillar, fixed pulley and movable pulley are staggered, and unit cable strand is embedded in the race of fixed pulley and movable pulley successively.During traction unit strand, by unit cable strand by hoist engine traction to the top of Construction of Pylon of Long Span Suspension Bridge, unit cable strand is drawn through tower top crawler belt and apparatus for shaping successively, after in across traction to another Construction of Pylon of Long Span Suspension Bridge.During hot casting anchor, the Construction of Pylon of Long Span Suspension Bridge at two ends arranges hot casting anchor platform respectively, and casting chill casting material, carries out hot casting anchor to strand.During cooling ground tackle, chill casting material is solidified the unit cable strand two ends cooling completing hot casting anchor.When strand ground tackle is installed, the strand ground tackle at unit cable strand two ends is separately fixed at the anchorage place at suspension bridge two ends.During LFM signal, according to linear with adjustment unit strand of the position of the design parameters adjustment unit strand of suspension bridge, the design parameters of institute's foundation comprises the sag, elevation, design temperature etc. of suspension bridge design.
Rope hanging cable method is directly compiled at the scene of described main rope of suspension bridge strand, it is characterized in that: after establishment equipment is set, planning unit strand and traction unit strand carry out simultaneously, namely namely the front end of steel wire starts traction unit strand after completing planning unit strand, the rear end of steel wire proceeds planning unit strand, and during planning unit strand when the traction unit speed of steel wire and traction unit strand the traction unit speed of unit cable strand be consistent.
The invention has the beneficial effects as follows:
1. unit cable strand completes the rear directly hanging cable of establishment, and the cross sectional shape of strand keeps good, and precision is higher, without the need to considering large-tonnage, the large volume transport of strand, strand specification limit is larger, can reduce the anchorage quantity of anchorage zone, operating efficiency improves, and saves the costs such as a large amount of manpower and transport.
2. eliminate the links such as lopping, one-tenth dish, packaging, fixing, transport, cost-saving.
3. last anchor processed, during establishment strand, after Dang Suotou involves, anchor not processed, directly draws hanging cable, and after a strand all draws, then at two anchor, now, volume cable system and trailer system can carry out establishment and the traction of a rear strand simultaneously, to save time.
4. sync pulling, the speed of strand workout system and trailer system is unified, and when workout system starts, draw-gear also links startup, reduces manually-operated workload, also can suitably manually adjust.
Accompanying drawing explanation
Fig. 1 is the structural representation working out establishment equipment in district in the present invention;
Fig. 2 is the structural representation of transition apparatus in the present invention;
Fig. 3 is the schematic diagram of Construction of Pylon of Long Span Suspension Bridge on traction unit strand in the present invention.
Detailed description of the invention
The present invention is further illustrated below by way of specific embodiment.
Embodiment 1
Rope hanging cable method is directly compiled at a kind of scene of main rope of suspension bridge strand, comprise the establishment equipment that arranges, planning unit strand, traction unit strand, hot casting anchor, cooling ground tackle, installation strand ground tackle and these 7 steps of Serial regulation of carrying out successively, concrete steps are as follows:
When establishment equipment is set, as shown in Figure 1, establishment district is set in one end of main push-towing rope hanging cable job site Construction of Pylon of Long Span Suspension Bridge, in establishment district, establishment equipment 1 is set, establishment equipment 1 is by the thread discharge disk 11 be arranged in order, cross guide frame 12, wire sub-panel 13, closing device 14, shaping wheel 15, traction unit machine 16, winding machine 17 and transition apparatus 18 form, transition apparatus 18 as shown in Figure 2, by 3 fixed pulleys 181, 2 movable pulley 182 and 5 pillars 183 form, fixed pulley 181 is fixed on pillar 183, movable pulley 182 to be enclosed within pillar 183 and to slide up and down along pillar 183, fixed pulley 181 and movable pulley 182 are staggered, unit cable strand is embedded in the race of fixed pulley 181 and movable pulley 182 successively,
During planning unit strand, steel wire is released from thread discharge disk 11, wire sub-panel 13 is entered through guide frame 12, after wire sub-panel 13 sub-wire, send into closing device 14 close up, to take turns after 15 shapings by traction unit machine 16 traction unit through shaping again, after winding machine 17 is wrapped, is delivered to transition apparatus 18, completes planning unit strand, planning unit strand complete establishment equipment is set after and carry out before traction unit strand, winding machine 17 selects reciprocating type full-automatic winding machine;
During traction unit strand, as shown in Figure 3, by unit cable strand by hoist engine as shown by the arrows in Figure 3 direction traction to the top of Construction of Pylon of Long Span Suspension Bridge, unit cable strand is drawn through successively tower top crawler belt 9 and apparatus for shaping 10, after in across traction to another Construction of Pylon of Long Span Suspension Bridge;
During hot casting anchor, the Construction of Pylon of Long Span Suspension Bridge at two ends arranges hot casting anchor platform respectively, and casting chill casting material, carries out hot casting anchor to strand;
During cooling ground tackle, chill casting material is solidified the unit cable strand two ends cooling completing hot casting anchor;
When strand ground tackle is installed, the strand ground tackle at unit cable strand two ends is separately fixed at the anchorage place at suspension bridge two ends;
During LFM signal, according to linear with adjustment unit strand of the position of the design parameters adjustment unit strand of suspension bridge, the design parameters of institute's foundation comprises the sag, elevation, design temperature etc. of suspension bridge design.Each root unit strand just determines respective elevation and sag when designing, and must monitor when temperature is applicable to, and therefore after strand anchorage installation, must monitor the linear of unit cable strand and appropriately adjust.
Embodiment 2
Rope hanging cable method is directly compiled at a kind of scene of main rope of suspension bridge strand, comprise carry out successively establishment equipment is set, planning unit strand, traction unit strand, hot casting anchor, cooling ground tackle, strand ground tackle is installed, stretch-draw and these 8 steps of Serial regulation, after establishment equipment is set, planning unit strand and traction unit strand carry out simultaneously, namely namely the front end of steel wire starts traction unit strand after completing planning unit strand, the rear end of steel wire proceeds planning unit strand, and during planning unit strand when the traction unit speed of steel wire and traction unit strand the traction unit speed of unit cable strand be consistent.Other steps are all same with embodiment 1.
Claims (2)
1. rope hanging cable method is directly compiled at the scene of a main rope of suspension bridge strand, comprise planning unit strand, during planning unit strand, steel wire is released from thread discharge disk (11), wire sub-panel (13) is entered through guide frame (12), after wire sub-panel (13) sub-wire, send into closing device (14) close up, take turns after (15) shaping by traction unit machine (16) traction unit through shaping again, transition apparatus (18) is delivered to after winding machine (17) is wrapped, complete planning unit strand, it is characterized in that: also comprise and establishment equipment is set, traction unit strand, hot casting anchor, cooling ground tackle, strand ground tackle and these 6 steps of Serial regulation are installed, planning unit strand complete establishment equipment is set after and carry out before traction unit strand,
When establishment equipment is set, establishment district is set in one end of Construction of Pylon of Long Span Suspension Bridge, in establishment district, establishment equipment (1) is set, establishment equipment (1) comprises the thread discharge disk (11) be arranged in order, cross guide frame (12), wire sub-panel (13), closing device (14), shaping wheel (15), traction unit machine (16), winding machine (17) and transition apparatus (18), transition apparatus (18) is by fixed pulley (181), movable pulley (182) and pillar (183) composition, fixed pulley (181) is fixed on pillar (183), movable pulley (182) is enclosed within pillar (183) and goes up and slide up and down along pillar (183), fixed pulley (181) and movable pulley (182) are staggered, unit cable strand is embedded in the race of fixed pulley (181) and movable pulley (182) successively,
During traction unit strand, by unit cable strand by hoist engine traction to the top of Construction of Pylon of Long Span Suspension Bridge, unit cable strand is drawn through successively tower top crawler belt (9) and apparatus for shaping (10), after in across drawing to another Construction of Pylon of Long Span Suspension Bridge;
During hot casting anchor, the Construction of Pylon of Long Span Suspension Bridge at two ends arranges hot casting anchor platform respectively, and casting chill casting material, carries out hot casting anchor to strand;
During cooling ground tackle, chill casting material is solidified the unit cable strand two ends cooling completing hot casting anchor;
When strand ground tackle is installed, the strand ground tackle at unit cable strand two ends is separately fixed at the anchorage place at suspension bridge two ends;
During LFM signal, according to linear with adjustment unit strand of the position of the design parameters adjustment unit strand of suspension bridge.
2. rope hanging cable method is directly compiled at the scene of main rope of suspension bridge strand as claimed in claim 1, it is characterized in that: after establishment equipment is set, namely traction unit strand is started after the front end of steel wire completes planning unit strand, the rear end of steel wire proceeds planning unit strand, and during planning unit strand when the traction unit speed of steel wire and traction unit strand the traction unit speed of unit cable strand be consistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010617149.6A CN102121231B (en) | 2010-12-31 | 2010-12-31 | Direct cable weaving and hanging method for cable strand of suspension bridge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010617149.6A CN102121231B (en) | 2010-12-31 | 2010-12-31 | Direct cable weaving and hanging method for cable strand of suspension bridge |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102121231A CN102121231A (en) | 2011-07-13 |
| CN102121231B true CN102121231B (en) | 2015-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010617149.6A Active CN102121231B (en) | 2010-12-31 | 2010-12-31 | Direct cable weaving and hanging method for cable strand of suspension bridge |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104746431B (en) * | 2013-12-31 | 2017-11-28 | 上海浦江缆索股份有限公司 | Main rope of suspension bridge directly compiles the progress adjustment mechanism and its application method of rope erection |
| CN110424263B (en) * | 2019-08-12 | 2021-08-31 | 河源迪奇亚工业技术有限公司 | Progress adjusting mechanism for direct cable braiding and erection of main cable of suspension bridge and using method of progress adjusting mechanism |
| CN110939066B (en) * | 2019-12-06 | 2021-08-03 | 中铁大桥勘测设计院集团有限公司 | Method for determining tension of anchor cross-wire strand |
| CN112064384B (en) * | 2020-08-17 | 2021-11-30 | 中铁大桥勘测设计院集团有限公司 | Arrangement structure and arrangement method before extrusion and rounding of main cable of suspension bridge |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2077878U (en) * | 1990-08-31 | 1991-05-29 | 上海市政工程设计院 | Big tonnage cable fastening device |
| CN1253197A (en) * | 1998-11-09 | 2000-05-17 | 柳州欧维姆建筑机械有限公司 | Method and system for suspending oblique guys of cable stayed bridge |
| CN1253198A (en) * | 1998-11-09 | 2000-05-17 | 柳州欧维姆建筑机械有限公司 | Method for suspending guys of twisted steel cable for cable stayed bridge |
| JP2008138388A (en) * | 2006-11-30 | 2008-06-19 | Ihi Corp | Wire reeling equipment and its operation control method |
| KR20100090160A (en) * | 2009-02-05 | 2010-08-13 | 한국과학기술원 | Wire cable having sensor unit and manufacturing method of the same |
-
2010
- 2010-12-31 CN CN201010617149.6A patent/CN102121231B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2077878U (en) * | 1990-08-31 | 1991-05-29 | 上海市政工程设计院 | Big tonnage cable fastening device |
| CN1253197A (en) * | 1998-11-09 | 2000-05-17 | 柳州欧维姆建筑机械有限公司 | Method and system for suspending oblique guys of cable stayed bridge |
| CN1253198A (en) * | 1998-11-09 | 2000-05-17 | 柳州欧维姆建筑机械有限公司 | Method for suspending guys of twisted steel cable for cable stayed bridge |
| JP2008138388A (en) * | 2006-11-30 | 2008-06-19 | Ihi Corp | Wire reeling equipment and its operation control method |
| KR20100090160A (en) * | 2009-02-05 | 2010-08-13 | 한국과학기술원 | Wire cable having sensor unit and manufacturing method of the same |
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| CN102121231A (en) | 2011-07-13 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| C14 | Grant of patent or utility model | ||
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Direct cable weaving and hanging method for the main cable strands of suspension bridges Effective date of registration: 20231026 Granted publication date: 20150506 Pledgee: Guangzhong Road Sub branch of Bank of Shanghai Co.,Ltd. Pledgor: SHANGHAI PUJIANG CABLE Co.,Ltd. Registration number: Y2023310000679 |
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