CN102119784B - Spice extract prepared from waste tobacco leaves and preparation method and application thereof - Google Patents

Spice extract prepared from waste tobacco leaves and preparation method and application thereof Download PDF

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CN102119784B
CN102119784B CN 201110043362 CN201110043362A CN102119784B CN 102119784 B CN102119784 B CN 102119784B CN 201110043362 CN201110043362 CN 201110043362 CN 201110043362 A CN201110043362 A CN 201110043362A CN 102119784 B CN102119784 B CN 102119784B
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tobacco
tobacco leaves
waste
tobacco leaf
waste tobacco
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CN102119784A (en
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段焰青
张克勤
者为
叶灵
夏建军
杨金奎
王文元
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Hongyun Honghe Tobacco Group Co Ltd
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Abstract

The invention discloses a spice extract prepared from waste tobacco leaves, and a preparation method and application thereof. Waste tobacco leaves are used as raw materials, nicotine in the waste tobacco leaves is reduced through sequential fermentation of acinetobacter, bacillus pumilus and bacillus subtilis, ferulic acid in the tobacco leaves is converted to generate 4-ethylguaiacol, vanillin and other aroma components, and after the fermentation is finished, the aroma components in the waste tobacco leaves are extracted to prepare the spice extract. The aromatic substances with high content in the extract mainly include benzyl alcohol, solanone, vanillin, BETA-damascenone, dihydroactinidiolide, megastigmatrienone, cembretriene diol and neophytadiene. The result of the perfuming and smoke panel test shows that the perfume extract has the effects of obviously improving and adjusting the cigarette fragrance, refining and smoothing the alcohol and smoke, reducing the irritation, covering the offensive odor and improving the cigarette smoking taste.

Description

A kind of concrete with waste tobacco preparation and its preparation method and application
Technical field
The invention belongs to the technical field of cigarette additive, more particularly, the present invention relates to a kind of concrete flavouring for tobacco that utilizes the waste tobacco leaf preparation.Simultaneously, the invention still further relates to the preparation method of described concrete and the application in tobacco industry.
Background technology
Tobacco is one of mainstay of China's finance.State Tobacco Monopoly Bureau explicitly points out the 7th of Eleventh Five-Year Plan Chinese cigarette development in science and technology outline, " capture the key technology that affects tobacco aroma quality, perfume quantity ", dwindles and external quality of tobacco gap, competes power to improve the domestic and international market.
In tobacco planting and process, produced the tobacco wastes such as a large amount of discarded tobacco leafs, offal and offal, account for 10%~25% of tobacco leaf total output.At present, considerably less to the comprehensive Utilization Ways of these discarded objects, comprehensive utilization degree is very low, and the overwhelming majority is dropped as refuse, and environment has been caused very large pollution.Yet these discarded objects but are potential valuable resources.Identified now 300 multiple compounds from tobacco leaf, comprised the materials such as alkaloid, protein, amino acid, glucoside, carbohydrate, organic acid, wherein protein, Salanesol, nicotine, amino acid, organic acid, sugar etc. all are of great value materials.Therefore, in today that shortage of resources and problem of environmental pollution become increasingly conspicuous, adopt modern microbial fermentation technology and modern biochemical technology, carry out the comprehensive intensive processing of discarded tobacco leaf resource and the research and development of series of products thereof, significant.
In addition, the upper tobacco leaf that domestic cigarette enterprise is stored at present is more, generally is difficult to morely for tobacco leaf formulation because its nicotine content is higher, not only takies a large amount of storage spaces, and causes a large amount of wastes.This problem has caused the attention of the parties concerned, and the utilization rate that how to improve these tobacco leaves has become the realistic problem that each cigarette enterprise faces.In a word, at present lower to the recycling degree of waste tobacco leaf, how effectively to utilize these tobacco leaf resources, turn waste into wealth, become tobacco enterprise and save cost, the key of raising scientific and technological capability for innovation.
Have a large amount of aroma components in the waste tobacco leaf, simultaneously the forulic acid in the plant cell wall of tobacco leaf with the form of ester exist between lignin and the lignin, form between lignin and the cellulose crosslinked.Feruloyl esterase can be hydrolyzed the ester bond in the ferulic acid ester class, makes forulic acid free out.Forulic acid is a kind of most important precursor substance that generates vanillic aldehyde.Therefore can produce the microorganism of feruloyl esterase for decomposing the waste materials generation forulic acids such as waste tobacco leaf and offal by screening, and then generate the natural flavor material such as guaiacol, vanillic aldehyde, thereby reduce production costs the raising quality of tobacco, reduce the application of essence and flavoring agent product in cigarette in non-tobacco source, realize the recycling of waste tobacco leaf.
Summary of the invention
The inventor's early-stage Study discloses, screening obtains a collection of bacterium with higher nornicotine ability from tobacco leaf surface and tobacco cultivation soil, effect that can be by these bacteriums is the high concentration nicotine degradation in the waste tobacco leaf or the concentration of nicotine is reduced, thereby provides condition for other microorganisms (such as aroma formers) fermentation.Forulic acid is a kind of important precursor that generates vanillic aldehyde, it extensively is present in the plant cell wall with the form of ferulic acid ester, can utilize the microorganism that produces feruloyl esterase that forulic acid is dissociated out from the tobacco leaf cell membrane, and further generated the natural flavor material such as guaiacol and vanillic aldehyde by aroma formers, be used for perfuming cigarette.Thereby reduce production costs the raising quality of tobacco, realize the recycling of waste tobacco leaf.
Based on above-mentioned cognition, the object of the present invention is to provide a kind of novel concrete flavouring for tobacco.
Another object of the present invention provides the preparation method of described concrete flavouring for tobacco.
Further aim of the present invention provides the application of described concrete flavouring for tobacco in production of cigarettes.
Purpose of the present invention is achieved by the following technical programs.
* except as otherwise noted, the percentage that adopts among the present invention is mass percent.
A. the invention provides a kind of concrete flavouring for tobacco, described medicinal extract is as raw material with waste tobacco leaf, ferment successively by acinetobacter calcoaceticus, bacillus pumilus and bacillus subtilis, reduce the nicotine in the waste tobacco leaf, the forulic acid that transforms in the tobacco leaf generates the aroma components such as 4-ethyl guaiacol and vanillic aldehyde, after the fermentation ends, extract the aroma component in the waste tobacco leaf, the preparation concrete.
Microorganism involved in the present invention is as follows:
1. acinetobacter calcoaceticus ( AcinetobacterSp.) ND12: from the tobacco cultivation soil of Kunming, Yunnan Province, separated the bacterium ND12 that a strain has degraded nicotine ability, it has been carried out morphology, Physiology and biochemistry character and 16S rRNA analyzes, qualification result shows that this bacterium belongs to acinetobacter, this bacterial strain called after AcinetobacterSp. ND12.Should be kept at China Committee for Culture Collection of Microorganisms common micro-organisms center by bacterial strain; Address: China. No. 3, Yard 1, BeiChen xi Road, Chaoyang District, Beijing City; Preservation date: on November 5th, 2009; Preserving number is CGMCC No. 3410.Acinetobacter calcoaceticus ND12 has stronger nicotine degradation ability.
2. bacillus pumilus ( Bacillus pumilus) Van35: this bacterium obtains from the separation of flue-cured tobacco blade face, and qualification result shows that this bacterium belongs to bacillus pumilus, this bacterial strain called after Bacillus pumilusThis bacterial strain has been kept at China Committee for Culture Collection of Microorganisms common micro-organisms center; Address: China. No. 3, Yard 1, BeiChen xi Road, Chaoyang District, Beijing City; Preservation date: on November 5th, 2009; Preserving number is CGMCC No. 3411.Bacillus pumilus Van35 can produce feruloyl esterase.
3. bacillus subtilis ( Bacillus subtilis) Van3: this bacterium obtains from the separation of flue-cured tobacco blade face, and qualification result shows that this bacterium belongs to bacillus subtilis, this bacterial strain called after Bacillus subtilisThis bacterial strain has been kept at China Committee for Culture Collection of Microorganisms common micro-organisms center; Address: China. No. 3, Yard 1, BeiChen xi Road, Chaoyang District, Beijing City; Preservation date: on 08 16th, 2010; Preserving number is CGMCC No. 4091.Bacillus subtilis Van 3 can transform forulic acid and form the aroma components such as 4-ethyl guaiacol and vanillic aldehyde.
B. the invention provides a kind of preparation method of described concrete, the method adopts following steps:
(1) at first, acinetobacter calcoaceticus ND12 is enlarged fermented and cultured, inoculation waste tobacco leaf fermentation 10 days;
(2) will produce ester bacteria bacillus pumilus Van35 and enlarge fermented and cultured, be inoculated in the waste tobacco leaf after the acinetobacter calcoaceticus ND12 fermentation process fermentation 10 days;
(3) the aroma formers bacillus subtilis is enlarged fermented and cultured, be inoculated into the waste tobacco leaf fermentation 20 days after the bacillus pumilus Van35 fermentation process;
(4) after the fermentation ends, extract the aroma component in the sample, be required concrete.
C. the invention provides concrete as the application of tobacco aromatics using in production of cigarettes.
The concrete that the present invention obtains contains multiple volatile ingredient, and the flavor matter that content is higher mainly contains phenmethylol, solanone, vanillic aldehyde, BETA-damascenone, dihydroactinidiolide, Megastigmatrienone, western cypress three enediols and neophytadiene.The perfuming experimental result of smokeing panel test shows, this concrete has obvious promoting or transferring cigarette perfume, fine and smooth pure and mild flue gas, reduce excitant, cover assorted gas and improve the effect of cigarette odor-absorbing.
The perfuming experimental result of smokeing panel test shows, this concrete has obvious promoting or transferring cigarette perfume, fine and smooth pure and mild flue gas, reduce excitant, cover assorted gas and improve the effect of cigarette odor-absorbing.
Compared with prior art, the present invention has following beneficial effect:
1. adopt distinctive biotechnology, solved a difficult problem that perplexs for a long time production of cigarettes, realized the recycling of waste tobacco leaf.Both effectively avoided the wasting of resources.Reduce again the pollution to environment, simultaneously, can reduce the use amount of the essence and flavoring agent in non-tobacco source, save cost, achieve many things at one stroke.
2. the timely processing of waste tobacco leaf also makes tobacco enterprise saving storage room and time, improves the utilization rate in place, is conducive to the benign development of tobacco enterprise.
3. simple, the operability of production technology, standardization and controllability are strong, are convenient to realize large-scale industrial production, and can turn waste into wealth to have good development prospect.
The specific embodiment
Example only in order to explain the present invention, is not intended to limit the present invention.
Embodiment 1
1. culture medium and condition of culture
The used bacterial strain acinetobacter calcoaceticus ND12 philosophy of experiment is inoculated in the LB fluid nutrient medium of 50 mL, cultivates 12 h for 37 ℃, obtain liquid spawn.Liquid spawn is transferred in the LB fluid nutrient medium of 1 L 37 ℃, 150 r/min shaken cultivation, 12 h by 5% inoculum concentration.Nutrient solution, with the vibration of 20 mL sterilized waters evenly, dilutes 10 times during use and is microbial inoculum at last with sterilized water washing precipitation, centrifugal with centrifugal 10 min of 3500 rpm/min.
The waste tobacco leaf fermentation process
1) nicotine degradation bacterial fermentation
Per 200 g discarded tobacco leafs spray nicotine degradation bacterium (acinetobacter calcoaceticus ND12) microbial inoculum 40 mL(control samples and spray isopyknic sterilized water).Tobacco sample after processing is put into 22 ℃, and fermentation 10 d are used for next step experiment in 60% the climatic chamber.
2) producing the esterase bacterial fermentation processes
The sample of processing through the nicotine degradation bacterial fermentation, spray product feruloyl esterase bacterium (bacillus pumilus Van35) microbial inoculum 40 mL(control samples and spray isopyknic sterilized water).Tobacco sample after processing is put into 22 ℃, and fermentation 10 d are used for next step experiment in 60% the climatic chamber.
3) aroma formers fermentation process
Sample through nicotine degradation bacterium and the processing of product esterase bacterial fermentation sprays aroma formers (bacillus subtilis) microbial inoculum 40 mL(control samples and sprays isopyknic sterilized water).Tobacco sample after processing is put into 22 ℃, and fermentation 20 d in 60% the climatic chamber are used for medicinal extract and extract.
The extraction of tobacco extract
1) will be ground into through the discarded tobacco leaf that microbial bacterial agent mixed culture fermentation is processed powder below 2 mm with pulverizer, and then use the water of 6 ~ 8 times of amounts to finish extraction with offal mix and blend 1 ~ 2 h at ambient temperature.
2) (centrifugal condition is water extract: rotating speed 1500 ~ 3000 rmin through centrifugal filtration -1, times 15 ~ 20 min) after, with the dilute sulfuric acid of 0.5 M the pH of filtrate is adjusted into 3, finish acidization (times 90 min).
3) under reduced pressure, carry out distillation and concentration through the filtrate of acidifying.
4) concentrate of distillation and concentration is tobacco extract.
Product feature and physicochemical property
This product is rufous stream shape lotion, does not clarify.The physicochemical property of product see the following form (table 1)
The physicochemical property of table 1. biochemical additive
Figure 96295DEST_PATH_IMAGE001
5. perfuming cigarette experiment
The concrete that utilization prepares is processed tobacco leaf leaf group, feeds in raw material in the process by the throwing of adding to of different gradients (5 g/ casees, 10 g/ casees and 30 g/ casees), and with the tobacco leaf that do not add medicinal extract in contrast.
The test of smokeing panel test
After the pipe tobacco of processed group and control group put into climatic chamber inner equilibrium 24 h, make cigarette, sample and the equal random number of contrast.The group of smokeing panel test that is comprised of the expert that smokes panel test carries out the sensory evaluating smoking.
The concrete aroma component detects and the effect evaluation
The aroma component testing result shows: concrete has nearly 70 kinds of volatile ingredients, and the flavor matter that content is higher mainly contains phenmethylol, solanone, vanillic aldehyde, BETA-damascenone, dihydroactinidiolide, Megastigmatrienone, western cypress three enediols and neophytadiene.The perfuming experimental result of smokeing panel test shows, this concrete has obvious promoting or transferring cigarette perfume, fine and smooth pure and mild flue gas, reduce excitant, cover assorted gas and improve the effect of cigarette odor-absorbing.Simultaneously, the application of this concrete has reduced the consumption of essence and flavoring agent in cigarette composition in non-tobacco source, realizes the reasonable utilization of waste tobacco leaf.
Embodiment 2
1. culture medium and condition of culture:With embodiment 1.
The waste tobacco leaf fermentation process
1) nicotine degradation bacterial fermentation
Per 200 g discarded tobacco leafs spray nicotine degradation bacterium (acinetobacter calcoaceticus ND12) microbial inoculum 40 mL(control samples and spray isopyknic sterilized water).Tobacco sample after processing is put into 22 ℃, and fermentation 10 d are used for next step experiment in 60% the climatic chamber.
2) producing esterase bacterium and aroma formers mixed culture fermentation processes
The sample of processing through the nicotine degradation bacterial fermentation, spray each 20 mL(control sample of product feruloyl esterase bacterium (bacillus pumilus Van35) microbial inoculum and aroma formers (bacillus subtilis) microbial inoculum and spray isopyknic sterilized water).Tobacco sample after processing is put into 22 ℃, and fermentation 20 d in 60% the climatic chamber are used for medicinal extract and extract.
The extraction of tobacco extract:Method is with embodiment 1.
The concrete aroma component detects and the effect evaluation
The aroma component testing result shows: concrete has nearly 70 kinds of volatile ingredients, and the flavor matter that content is higher mainly contains phenmethylol, solanone, vanillic aldehyde, BETA-damascenone, dihydroactinidiolide, Megastigmatrienone, western cypress three enediols and neophytadiene.The perfuming experimental result of smokeing panel test shows, this concrete has obvious promoting or transferring cigarette perfume, fine and smooth pure and mild flue gas, reduce excitant, cover assorted gas and improve the effect of cigarette odor-absorbing.Simultaneously, the application of this concrete has reduced the consumption of essence and flavoring agent in cigarette composition in non-tobacco source, realizes the reasonable utilization of waste tobacco leaf.
Because the physiological metabolism activity of different microorganisms is inconsistent, different nornicotine microbial fermentation is processed the nicotine content that makes in the waste tobacco leaf and is obtained in various degree reduction, and the height of the nicotine content in the tobacco leaf has determined to produce energy for growth and the metabolic activity of ester bacterium and aroma formers, causes the final concrete that obtains to have different flavouring essence qualities.

Claims (3)

1. concrete flavouring for tobacco, it is characterized in that, this medicinal extract is to be prepared by following method: with waste tobacco leaf as raw material, ferment with acinetobacter calcoaceticus, bacillus pumilus and bacillus subtilis successively, reduce the nicotine in the waste tobacco leaf, transform 4-ethyl guaiacol and vanillic aldehyde aroma component that the forulic acid in the tobacco leaf generates, after the fermentation ends, extract the aroma component in the waste tobacco leaf, be required concrete flavouring for tobacco; The preserving number of wherein said acinetobacter calcoaceticus is CGMCC No.3410; The preserving number of described bacillus pumilus is CGMCC No.3411; The preserving number of described bacillus subtilis is CGMCC No.4091.
2. the preparation method of a concrete flavouring for tobacco claimed in claim 1, the method adopts following step:
(1) described acinetobacter calcoaceticus is enlarged fermented and cultured, inoculation waste tobacco leaf fermentation 10 days;
(2) described bacillus pumilus is enlarged fermented and cultured, be inoculated in the gains of above-mentioned steps 1, fermented 10 days;
(3) the aroma formers bacillus subtilis is enlarged fermented and cultured, be inoculated in the gains of above-mentioned steps 2, fermented 20 days;
(4) after the fermentation ends, extract the aroma component in the sample, be required concrete.
3. concrete flavouring for tobacco claimed in claim 1 is used for perfuming cigarette.
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