CN102097529A - Edge cleaning method of ultraviolet laser thin-film solar battery - Google Patents

Edge cleaning method of ultraviolet laser thin-film solar battery Download PDF

Info

Publication number
CN102097529A
CN102097529A CN2010105354748A CN201010535474A CN102097529A CN 102097529 A CN102097529 A CN 102097529A CN 2010105354748 A CN2010105354748 A CN 2010105354748A CN 201010535474 A CN201010535474 A CN 201010535474A CN 102097529 A CN102097529 A CN 102097529A
Authority
CN
China
Prior art keywords
laser
film solar
thin
clear limit
edge cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2010105354748A
Other languages
Chinese (zh)
Inventor
张立国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inno Machining Co., Ltd.
Original Assignee
张立国
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张立国 filed Critical 张立国
Priority to CN2010105354748A priority Critical patent/CN102097529A/en
Publication of CN102097529A publication Critical patent/CN102097529A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Photovoltaic Devices (AREA)

Abstract

The invention discloses an edge cleaning method of an ultraviolet laser thin-film solar battery, belonging to the field of laser processing. The invention has the key characteristics that: ultraviolet laser with quite high absorption rate of transparent conductive film is introduced to the edge cleaning application of a thin-film solar battery, and in contrast to the laser power adopted by infrared laser edge cleaning, the method can complete high quality laser edge cleaning efficiently with smaller ultraviolet power, besides, the edge cleaning method has low possibility of damaging glass, extremely strong compatibility with different types of transparent conductive films and reduced using cost.

Description

The clear limit of a kind of Ultra-Violet Laser thin-film solar cells method
Technical field the invention belongs to field of laser processing, particularly field, the clear limit of laser film solar cell.
Background technology
The development of current thin film solar energy is in the ascendant, in last one technology of thin film solar glass substrate battery is that glass substrate is carried out air-tight packaging, in order to put only battery short circuit and better air-tight packaging, battery circumferential 10mm need be cleaned out to the film (positive and negative electrode film and active layer film) in 15mm zone, be referred to as clearly the limit in the industry or play a minor role, adopt the way of sandblast the earliest, cost is low, but environmental pollution is serious, therefore is eliminated gradually.
Seeing through glass direct boiling battery glass neighboring area with laser, is present popular way, in order to satisfy the rhythm of production of one minute one sheet glass, adopts 200W to carry out the clear limit of laser to the high power infrared laser of 500W in the industry usually.This laser is owing to be side pump multimode laser, and energy consumption is very high, and the life-span is not long, and use cost is very high, and the short time is difficult to popularize and uses, and simultaneously, for different nesa coatings, its clear limit speed has the gap of the order of magnitude, and therefore, its scope of application is also limited.
Latent heat, the abbreviation of latent heat of phase change, the material that refers to unit mass absorb or liberated heat to another mutually from a phase change under the isothermal and isobaric situation.This is one of characteristics of having during the phase co-conversion between the solid, liquid, gas three-phase and between the different solid phases of object.Latent heat between the solid, liquid is called heat of fusion (or heat of solidification), is called heat of vaporization (or heat of condensation) between liquid, the gas, and consolidates, be called the heat of sublimation (or the heat of sublimating) between the gas.
We can think, in the process of the clear limit of laser, solar energy film is again direct boiling under the laser action, these overall film thickness are no more than 5 microns, and the solar energy film gross thickness of most batteries does not even surpass 2 microns, and energy needed can calculate according to the heat of vaporization of associated materials, but can affirm, adopt 200W to carry out the clear limit of laser to the high power infrared laser of 500W, most energy are not absorbed, and have directly slatterned.This is because the thin-film solar cells conducting film to visible transparent, also has certain transmitance to infrared light, and clearly, adopting infrared laser to be used for the clear limit of laser is not the clear limit of a rational laser scheme.
But for the thin film solar automatic production line, there is its inevitable demand on the clear limit of laser, therefore, need find the clear limit of more rational laser scheme.
Summary of the invention
The objective of the invention is to, the ultraviolet pulse laser cold working mode is introduced the clear limit of laser film solar cell, be the clear limit of a kind of brand-new laser mode, possess the clear limit of laser efficient height, be fit to variety classes electrically conducting transparent membrane removal, clear limit quality is good, do not hinder advantage such as glass.
The object of the present invention is achieved like this: adopt the very high ultraviolet pulse laser of nesa coating absorptivity as LASER Light Source, the Ultra-Violet Laser of acousto-optic Q modulation ultraviolet laser output is coupled into galvanometer through certain outer light path element, be coupled into the flat field scanning lens through galvanometer again, make the laser focusing focus be positioned near the solar energy film, galvanometer scans repeatedly can finish laser clear limit action.Because nesa coating is very high to the Ultra-Violet Laser absorptivity, so capacity usage ratio is very high, thermal impact is also very little, and edge quality is good, and clear limit speed is very fast.For circular laser facula, just it is clean to need certain hot spot degree of overlapping to remove solar energy film, decrease in efficiency is many like this, for the further clear limit of raising laser efficient, can adopt square focus spot, so the clear limit of laser speed have can double about.In order further to improve the utilization ratio of laser energy, can adopt the flat-top shaping technique to obtain the flat-top UV laser beam, like this, capacity usage ratio can improve again more than at least one times, clear limit better quality, and do not hinder glass.
Selecting the immediate cause of Ultra-Violet Laser light source is that nesa coating is very high to the Ultra-Violet Laser absorption coefficient, therefore, in principle so long as the higher pulsed ultraviolet laser of nesa coating absorption coefficient can extraordinaryly be used for the clear limit of nesa coating laser, wave-length coverage is from 300nm to 400nm, the Ultra-Violet Laser light source of pulse repetition frequency from 10 hertz to 200 KHz may be used to the clear limit of thin film solar laser.
The present invention, the clear limit of a kind of Ultra-Violet Laser thin-film solar cells method owing to adopted above-mentioned technical scheme, makes it compared with prior art, has following advantage and good effect:
1. the present invention proposes Ultra-Violet Laser is used for the clear limit of thin film solar laser, and for the clear limit of present infrared laser, the present invention possesses that limit speed is fast clearly, and clear limit quality is good, and utilization ratio of laser energy greatly improves.
2. the Ultra-Violet Laser that adopts of the present invention, if be designed to square focus spot, the clear limit of its laser laser facula Duplication can obviously reduce, so laser clear limit speed and utilization ratio of laser energy can further improve.
3. the Ultra-Violet Laser of the present invention's employing if be designed to flat-top laser, is compared with the Ultra-Violet Laser of Gaussian Profile, and its laser clear limit speed and utilization ratio of laser energy can further improve, and are not easy to hinder glass.
4, the present invention is when implementing, if adopt the Ultra-Violet Laser of square flat top beam, its clear limit of comprehensive laser effect can be more outstanding, clear limit efficient height, and clear limit quality is good, and the clear limit of the relative infrared laser of use cost decreases.
Description of drawings
To the present invention, two embodiment of the clear limit of a kind of Ultra-Violet Laser thin-film solar cells method can further understand purpose of the present invention, specific structural features and advantage in conjunction with the description of its accompanying drawing by following.Wherein, accompanying drawing is:
Fig. 1 embodiment one is the clear limit of galvanometer flat field scanning Ultra-Violet Laser;
Fig. 2 embodiment one is the clear limit of rectangle static focus hot spot Ultra-Violet Laser
Fig. 3 embodiment two is the clear limit of rectangle static focus hot spot Ultra-Violet Laser vertical views;
Embodiment
See also shown in Figure 1, this is a kind of embodiment of the clear limit of a kind of Ultra-Violet Laser thin-film solar cells of the present invention method, material 14 to be processed is an amorphous silicon thin-film solar glass cell substrates, the 1st, ultraviolet laser, wavelength 355nm, pulse repetition frequency 30KHz, average power 12W, pulsewidth 18ns, beam quality factor is less than 1.1,2 is 5 multiplying power laser beam expanders, with incident beam-expanding collimation light beam, and 5 millimeters of beam diameters, 3 is laser flat-top element, collimated laser beam is shaped as flat top beam, and its output beam 4 incides main shaft 10 clampings of galvanometer first reflecting optics 9,9 by galvanometer motor 11,4 through 9 reflections, output beam 8,8 reflects to form light beam 7 through speculum 6, and speculum 6 is fixed on the main shaft of galvanometer motor 5.Light beam 7 process focal lengths are that 100 millimeters the heart amasthenic lens far away 12 back focuses that converge laser 13,13 that form drop on workpiece 14 lower surfaces, and workpiece 14 lower surfaces have trilamellar membrane: aluminium film, silicon fiml, zinc oxide transparent conducting film, 2 microns of trilamellar membrane gross thickness.Galvanometer motor 5 and 11 is under control system control, and the control laser spot comes and goes scanning at 14 lower surfaces, and the solar energy film in the zone of scanning process promptly is eliminated totally, finishes the clear limit of laser task.Laser facula 0.4mm * 0.4mm, clear limit area velocity can reach 40cm 2/ second.This speed is enough to surpass infrared clear limit speed at present, and clear limit quality is better, is suitable for the clear limit of wider nesa coating laser.
See also shown in Figure 2ly, this is a kind of embodiment of the clear limit of a kind of Ultra-Violet Laser thin-film solar cells of the present invention method, and material 14 to be processed is an amorphous silicon thin-film solar glass cell substrates, the 1st, ultraviolet laser, wavelength 355nm, pulse repetition frequency 30KHz, average power 12W, pulsewidth 18ns, beam quality factor is 5 multiplying power laser beam expanders less than 1.1,2, with incident beam-expanding collimation light beam, 5 millimeters of beam diameters, 3 is laser flat-top element, and collimated laser beam is shaped as the rectangle flat top beam, through speculum 15 reflections, reverberation 16 focuses on through imaging lens, the focus of convergent beam 13 is positioned at 14 lower surfaces, and focus spot is of a size of 0.03mm * 5mm, asks for an interview Fig. 3, the 14th, glass substrate, the 18th, focal beam spot 0.03mm * 5mm, size is to be positioned at 14 edge, hot spot 18 is walked two circles around 14, promptly finishes the clear limit of laser.
The foregoing description is concrete application more of the present invention.In fact its application is not limited to top described situation, for example can also adopt optical fiber coupling output galvanometer flat field scanning the carrying out clear limit of laser etc.
In a word, the present invention proposes the clear limit of a kind of Ultra-Violet Laser thin-film solar cells method, its important feature is: the Ultra-Violet Laser that the nesa coating absorptivity is very high is introduced the clear limit of solar film battery and is used, with respect to the used laser power in the clear limit of infrared laser, the present invention adopts much smaller ultraviolet power can finish the clear limit of efficient, high-quality laser, and be not easy to hinder glass, extremely strong to glass transparent conducting film compatibility, and use cost decreases.

Claims (6)

1. the clear limit of Ultra-Violet Laser thin-film solar cells method, be primarily characterized in that, adopt the Ultra-Violet Laser light source, wave-length coverage 300 nanometers are between 400 nanometers, laser beam focuses on through optical lens, direct boiling comprises the thin-film material of nesa coating, realizes the removing of thin film solar glass baseplate surface film.
2. a kind of method as claimed in claim 1 is characterized in that optical focusing system is the flat field scanning mirror.
3. a kind of method as claimed in claim 1 is characterized in that optical focusing system is the quiescent imaging focus lamp.
4. as claim 2 or 3 described a kind of methods, it is characterized in that its laser focusing hot spot is a square focus spot.
5. as claim 2 or 3 described a kind of methods, it is characterized in that the laser focusing hot spot is the flat-top hot spot.
6. as claim 4 or 5 described a kind of methods, it is characterized in that the laser focusing hot spot is the flat-top square focus spot.
CN2010105354748A 2010-11-05 2010-11-05 Edge cleaning method of ultraviolet laser thin-film solar battery Pending CN102097529A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105354748A CN102097529A (en) 2010-11-05 2010-11-05 Edge cleaning method of ultraviolet laser thin-film solar battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010105354748A CN102097529A (en) 2010-11-05 2010-11-05 Edge cleaning method of ultraviolet laser thin-film solar battery

Publications (1)

Publication Number Publication Date
CN102097529A true CN102097529A (en) 2011-06-15

Family

ID=44130496

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010105354748A Pending CN102097529A (en) 2010-11-05 2010-11-05 Edge cleaning method of ultraviolet laser thin-film solar battery

Country Status (1)

Country Link
CN (1) CN102097529A (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102916081A (en) * 2012-10-19 2013-02-06 张立国 Edge deletion method for thin-film solar cells
CN104124401A (en) * 2014-07-21 2014-10-29 四川虹视显示技术有限公司 OLED (Organic Light Emitting Diode) laser edging machine
CN107138858A (en) * 2017-05-12 2017-09-08 武汉光谷航天三江激光产业技术研究院有限公司 Large-scale workpiece laser cleaning equipment
CN108453375A (en) * 2018-05-25 2018-08-28 北京莱泽光电技术有限公司 A kind of solar battery thin film clear side processing unit (plant) and processing method
CN109530930A (en) * 2018-12-27 2019-03-29 北京中科镭特电子有限公司 A method of laser processing chip
CN109530931A (en) * 2018-12-27 2019-03-29 北京中科镭特电子有限公司 A kind of method and device laser machining chip
CN109551115A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A kind of device laser machining chip
CN109551116A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A kind of device and method laser machining chip
CN109551114A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A kind of method and device laser machining chip
CN109551117A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A method of laser processing chip
CN111403545A (en) * 2018-12-28 2020-07-10 东泰高科装备科技有限公司 Laser edge cleaning method and device for solar cell, preparation method and processing equipment
CN112547698A (en) * 2020-12-09 2021-03-26 云南电网有限责任公司临沧供电局 Online laser cleaning device and method for lens

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330580A (en) * 1998-12-16 2002-01-09 通用扫描公司 Laser processing
CN1395514A (en) * 2000-01-20 2003-02-05 瓦洛尼亚空间后勤股份有限公司 Method for locally removing coat applied on translucent or transparent substrate
CN101013200A (en) * 2007-02-12 2007-08-08 苏州德龙激光有限公司 Laser precision finishing optical system
US20080029152A1 (en) * 2006-08-04 2008-02-07 Erel Milshtein Laser scribing apparatus, systems, and methods
CN101497149A (en) * 2009-03-02 2009-08-05 张立国 Laser flying focus scanning system
CN101734868A (en) * 2008-11-10 2010-06-16 康宁股份有限公司 Method of making subsurface marks in glass

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1330580A (en) * 1998-12-16 2002-01-09 通用扫描公司 Laser processing
CN1395514A (en) * 2000-01-20 2003-02-05 瓦洛尼亚空间后勤股份有限公司 Method for locally removing coat applied on translucent or transparent substrate
US20080029152A1 (en) * 2006-08-04 2008-02-07 Erel Milshtein Laser scribing apparatus, systems, and methods
CN101013200A (en) * 2007-02-12 2007-08-08 苏州德龙激光有限公司 Laser precision finishing optical system
CN101734868A (en) * 2008-11-10 2010-06-16 康宁股份有限公司 Method of making subsurface marks in glass
CN101497149A (en) * 2009-03-02 2009-08-05 张立国 Laser flying focus scanning system

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102916081A (en) * 2012-10-19 2013-02-06 张立国 Edge deletion method for thin-film solar cells
CN102916081B (en) * 2012-10-19 2015-07-08 张立国 Edge deletion method for thin-film solar cells
CN104124401A (en) * 2014-07-21 2014-10-29 四川虹视显示技术有限公司 OLED (Organic Light Emitting Diode) laser edging machine
CN104124401B (en) * 2014-07-21 2016-11-09 四川虹视显示技术有限公司 A kind of OLED laser edging device
CN107138858A (en) * 2017-05-12 2017-09-08 武汉光谷航天三江激光产业技术研究院有限公司 Large-scale workpiece laser cleaning equipment
CN108453375A (en) * 2018-05-25 2018-08-28 北京莱泽光电技术有限公司 A kind of solar battery thin film clear side processing unit (plant) and processing method
CN109551115A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A kind of device laser machining chip
CN109530931A (en) * 2018-12-27 2019-03-29 北京中科镭特电子有限公司 A kind of method and device laser machining chip
CN109530930A (en) * 2018-12-27 2019-03-29 北京中科镭特电子有限公司 A method of laser processing chip
CN109551116A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A kind of device and method laser machining chip
CN109551114A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A kind of method and device laser machining chip
CN109551117A (en) * 2018-12-27 2019-04-02 北京中科镭特电子有限公司 A method of laser processing chip
CN109551114B (en) * 2018-12-27 2021-03-05 北京中科镭特电子有限公司 Method and device for processing chip by laser
CN109551116B (en) * 2018-12-27 2021-03-05 北京中科镭特电子有限公司 Device and method for processing chip by laser
CN111403545A (en) * 2018-12-28 2020-07-10 东泰高科装备科技有限公司 Laser edge cleaning method and device for solar cell, preparation method and processing equipment
CN112547698A (en) * 2020-12-09 2021-03-26 云南电网有限责任公司临沧供电局 Online laser cleaning device and method for lens

Similar Documents

Publication Publication Date Title
CN102916081B (en) Edge deletion method for thin-film solar cells
CN102097529A (en) Edge cleaning method of ultraviolet laser thin-film solar battery
CN102500923B (en) Preparation device for preparing functional micro-nano materials on silicon surfaces based on femtosecond laser and method
CN102470481B (en) Laser processing method and apparatus
Miyamoto et al. Local melting of glass material and its application to direct fusion welding by ps-laser pulses
CN102218415B (en) Method and device for cleaning tokamak first mirror by vacuum ultraviolet laser
CN103105740B (en) Solid-liquid combined target-based extreme ultraviolet source generator and light source system
CN102598293B (en) Method for manufacturing solar cell module, and apparatus for manufacturing solar cell module
CN109590288B (en) Method for cleaning impurities on transmission surface of light-transmitting medium by laser
CN102581484B (en) Method for preparing silicon-based surface light trapping structure by utilizing ultrashort pulse laser
CN109967881A (en) A kind of laser cleaning-texturing combined machining method
CA2680925A1 (en) Method of marking or inscribing a workpiece
CN106552997B (en) The method that sheet metal sand screen mesh is handled based on mechanism of ultrashort-pulse laser ablation principle
CN102009051A (en) Laser cleaning equipment and method for sol-gel membrane surface
Haas et al. Analysis of the laser ablation processes for thin-film silicon solar cells
CN110614440B (en) Optical element CO2Laser remelting and gasification composite polishing method
KR101226079B1 (en) Solar energy utilizing apparatus
CN101710803A (en) Solar concentrating generation device capable of realizing surplus heat utilization
CN103056729A (en) Device utilizing laser to polish fiber end face and glass surface and technique thereof
CN204479830U (en) For heliostat mirror body and the heliostat of tower type solar thermo-power station
CN114226359A (en) Cleaning system and cleaning method for removing pollutants from battery test probe
CN106291949A (en) A kind of apparatus for shaping of laser beam
CN102922128B (en) Method for rapidly preparing periodic corrugation structure on basis of premodulation laser
CN202264023U (en) Polishing device for optical fiber end face and glass surface by using laser
CN108565313A (en) One kind removing membrane processing method and equipment

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
DD01 Delivery of document by public notice

Addressee: Zhang Liguo

Document name: Notification of Publication of the Application for Invention

C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: CHANGZHOU INNOMACHINING CORPORATION

Free format text: FORMER OWNER: ZHANG LIGUO

Effective date: 20121212

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 430074 WUHAN, HUBEI PROVINCE TO: 213161 CHANGZHOU, JIANGSU PROVINCE

TA01 Transfer of patent application right

Effective date of registration: 20121212

Address after: Wujin District of Jiangsu city in Changzhou province 213161 Chang Wu Road No. 801 Changzhou Science City building room 1111-1126 South Hui research

Applicant after: Inno Machining Co., Ltd.

Address before: 430074 Hubei Province, Wuhan city Hongshan District Kuanshan Poly Garden Road 2-1-1103

Applicant before: Zhang Liguo

DD01 Delivery of document by public notice

Addressee: Zhang Liguo

Document name: Notification of Passing Examination on Formalities

C02 Deemed withdrawal of patent application after publication (patent law 2001)
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20110615