CN102084825A - Method and device for electronically grading eggs through three-dimensional lifting - Google Patents
Method and device for electronically grading eggs through three-dimensional lifting Download PDFInfo
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- CN102084825A CN102084825A CN2010105836702A CN201010583670A CN102084825A CN 102084825 A CN102084825 A CN 102084825A CN 2010105836702 A CN2010105836702 A CN 2010105836702A CN 201010583670 A CN201010583670 A CN 201010583670A CN 102084825 A CN102084825 A CN 102084825A
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Abstract
The invention discloses a method for electronically grading eggs through three-dimensional lifting. The method comprises the following steps: A. synchronous material loading; B. electronic weighing; C. three-dimensional lifting; and D. egg unloading and discharging. The invention also discloses a device for electronically grading eggs through three-dimensional lifting. The device mainly comprises four parts: synchronous material loading, electronic weighing, three-dimensional lifting and egg unloading and discharging. The method and the device have the following advantages: as the three-dimensional lifting scheme is adopted, all grades of eggs are unloaded in different spatial heights, the space is fully utilized and the problem that all grades of eggs can not be unloaded from the transport lines because of mutual interference of egg paths which are more than 2 paths during plane electronic weighing and grading and are more than 3 paths during plane mechanical weighing and grading is avoided, so dozens of egg paths can be arranged side by side, the grading efficiency is greatly improved and 0.1 million of eggs can be graded through 30 egg paths per hour; and static electronic weighing is adopted and the eggs are static on fixed egg trays during weighing, so weighing is accurate, the accuracy can reach +/-0.2g and breakage caused by weighing is slight.
Description
Technical field
The invention belongs to food processing equipment technology field, be specifically related to three-dimensional lifting electronics stage division of a kind of birds, beasts and eggs and grading plant.Can realize that birds, beasts and eggs efficiently weigh automatically and grade by weight.
Background technology
Birds, beasts and eggs (egg, duck's egg) and egg products (salted egg, weighing and carrying out classification by weight lime-preserved egg) is the important step that egg product is processed, the efficient of classifying equipoment, breakage rate in effectiveness of classification and the classification process is an important technology economic indicator of estimating grading machinery, 200420083435.9) and the multi-functional egg product separator (patent No.: 200420103632.2) adopt plane figure stage division and mechanical weighing principle the prior art egg product separator (patent No.:, the production capacity of equipment is restricted, only 5400 pieces/hour of the maximum productivitys (branch level Four) of general three row's material loading classifying equipoments, when increasing, row's number is subjected to the influence of machine movement inertia, machine vibration increases, and breakage obviously increases.Some enterprise is developing the electronic-weighing classifying equipoment at present, but still adopt the plane figure stage division because the feeding of equipment, weigh, grading plant all is arranged in horizontal direction, is subjected to spatial constraints, output also is difficult to be greatly improved, and maximum production is only 10000 pieces/hour at present.
Summary of the invention
The object of the present invention is to provide the three-dimensional elevation (over-and-under) type electronics of a kind of birds, beasts and eggs stage division.By adopting straight feeding, birds, beasts and eggs were raised after weight sensor was weighed, and were unloaded the space multistory layout type that the egg electromagnet puts down when the different brackets birds, beasts and eggs are in the differing heights position in the decline process, had greatly improved classification efficiency, owing to adopt electronic-weighing and classification, the effectiveness of classification height.
Another object of the present invention is to provide the three-dimensional elevation (over-and-under) type electronics of a kind of birds, beasts and eggs grading plant.Equipment volume is little, production efficiency is high (more than 100000 pieces/hour), the effectiveness of classification height (± 0.2g), classification damaged little (0.5 ‰) of causing.
For realizing the present invention, adopt following technical scheme:
The three-dimensional lifting electronics of a kind of birds, beasts and eggs stage division the steps include:
A, synchronous material loading: with feeding device (conveyer belt or carrier chain) birds, beasts and eggs are delivered on the material loading slide carriage, because the vertical egg road groove along the birds, beasts and eggs rotating direction is arranged on the material loading guide plate, long axis direction was separated from each other when birds, beasts and eggs between different row were rolled on the material loading guide plate; The birds, beasts and eggs that roll on the material loading guide plate are subjected to holding up stopping of egg device, and the birds, beasts and eggs of scroll forward and backward are separated from each other, and hold up egg device, feeding device, three-dimensional elevator to realize synchronization action by chain drive, guarantee that birds, beasts and eggs rest in the fixedly egg holder in order.
B, electronic-weighing: after birds, beasts and eggs are rolled in the fixedly egg holder, block the light of the trigger emission of weighing that the egg holder installs below, the flip-flop toggle single-chip microcomputer reads the data of weighing of weight sensor, calculator is according to each grade egg size scope of setting, judge which grade this egg should belong to, the delay pulse number and the rank of this grade correspondence write array;
C, three-dimensional lifting: when moving egg holder moves to and fixedly during egg holder lap position, egg is held up, promotes from fixing egg holder, after arriving the extreme higher position, turn to decline, in this process, egg is between two neighbouring moving egg holders all the time, and during the moving egg holder process of each of while differing heights impulse generator, impulse generator produces a pulse signal and sends to single-chip microcomputer.
D, unload the egg discharging: when egg descends when arriving the respective level position, the step-by-step counting of this grade is arrived, corresponding unload that the egg electromagnet receives that single-chip microcomputer gives unload the egg instruction and move, to unload in the driven egg holder of egg, fall into and be rolled into the going out on the material conveying device of corresponding grade on the discharging slide carriage of corresponding grade then, reach the purpose of classification; The egg electromagnet that unloads of each grade is installed on the different height of vertical direction, the 5-50 that installs on the sustained height different eggs road that unloads the corresponding same grade of egg electromagnet.
The three-dimensional lifting electronics of a kind of birds, beasts and eggs grading plant, comprise that moving egg holder, quarter butt on three-dimensional elevator lower sprocket, three-dimensional elevator chain, the chain unload egg electromagnet, chain drive drive sprocket, three-dimensional elevator upper sprocket wheel, weight sensor, fixedly egg holder is characterized in that:
Motor-driven V band transmission driving pulley, V band transmission driving pulley is connected with V band driven transmission wheel by the V band, the three-dimensional elevator lower sprocket of V band driven transmission wheel drive, three-dimensional elevator lower sprocket is connected with three-dimensional elevator upper sprocket wheel by three-dimensional elevator chain, directly over the three-dimensional elevator upper sprocket wheel case is installed, the moving egg holder on the chain that moves with chain is installed on the three-dimensional elevator chain.
Three-dimensional elevator chain is the charging limit on one side, another side is the discharging limit, three-dimensional elevator upper sprocket wheel and chain drive drive sprocket are installed on the same axle, the chain drive drive sprocket is by the rotation of driving chain drive chain driven transmission sprocket wheel, the chain drive driven sprocket, the double strand chain drive sprocket, the feeding device sprocket wheel is installed on the same axis, with identical speed rotation, the motion of feeding device chain wheel drive feeding device holder egg roller, wrap up double strand chain on the double strand chain drive sprocket, double strand chain driven sprocket and double strand chain engagement, double strand chain drive sprocket and double strand chain driven sprocket are with opposite direction rotation, the double strand chain driven sprocket with hold up the egg device to be installed on the same axis, together with the rotation of identical speed and direction.
Material loading guide plate, material loading guide plate rear erection weight sensor are installed in feeding device sprocket wheel dead astern.
Fixedly egg holder level one word repeated arrangement has 5-50, each fixedly the egg holder be fastened on an end of a weight sensor with screw, the other end of weight sensor is fixed on the support, form a cantilever beam, fixedly the height of egg holder is concordant with the material loading guide plate, and fixedly the egg holder is alignd with egg road groove on the material loading guide plate.
Fixedly egg backing portion has a light hole, the trigger of weighing be installed in light hole under, the trigger of weighing is connected with singlechip controller by cable.
The weight sensor that impulse generator is installed in end is tiltedly on the support of below, and the moving egg holder on the three-dimensional elevator chain is used for the moving egg holder counting on the chain, and impulse generator is connected to singlechip controller with cable.
Quarter butt unloads the egg electromagnet and is installed in the discharging limit, the vertical height equal intervals is equipped with 7 rows and unloads the egg electromagnet, unloading the egg electromagnet is connected with singlechip controller by cable, each unloads the corresponding position of egg electromagnet one discharging slide carriage is installed, and each discharging slide carriage correspondence position is equipped with one and goes out material conveying device.
Moving egg holder level on 5-50 chain is installed on the major axis, moving egg holder on the chain can be rotated around major axis, there is centre bore at the two ends of major axis, the bearing pin of three-dimensional elevator chain inserts in the centre bore of major axis, the hollow spacing on the moving egg holder two holder egg limits on the chain is greater than the fixing width of egg holder, moving egg holder on the chain is trapezoidal perpendicular to the section of axis hole, moving egg holder on the chain is during with three-dimensional elevator chain movement, its tail plane always leans against preceding chain guide, slide on the rear chain guide plate, keep moving egg holder and preceding chain guide on the chain, the rear chain guide plate is vertical, corresponding each grade birds, beasts and eggs of rear chain guide plate discharging slide carriage height place has window, the window place is equipped with quarter butt discharging electromagnet and the compression spring that resets, quarter butt discharging electromagnet is last, reset the compression spring following, and quarter butt discharging electromagnet is concordant with the rear chain guide plate with the compression spring that resets.
The second kind of three-dimensional lifting electronics of birds, beasts and eggs grading plant made following change on the basis of the three-dimensional lifting electronics of aforesaid a kind of birds, beasts and eggs grading plant:
Described three-dimensional elevator lower sprocket can also be belt wheel under the three-dimensional elevator.
Described three-dimensional elevator chain can also be three-dimensional elevator flat belt.
Moving egg holder on the described chain can also be the moving egg holder on the belt.
Described quarter butt discharging electromagnet can also unload the egg electromagnet for rotation.
Described three-dimensional elevator upper sprocket wheel can also be three-dimensional elevator upper belt-wheel.
Described material loading guide plate can also be door assembly with hinge and glass in right hand and left material loading guide plate, and the holder of described fixedly egg can also be fixedly egg holder of door assembly with hinge and glass in right hand and left, and both are connected through the hinge.
The three-dimensional lifting electronics of the third birds, beasts and eggs grading plant is made following change on the basis of the three-dimensional lifting electronics of aforesaid two kinds of birds, beasts and eggs grading plant:
The egg electromagnet is unloaded in described rotation can also unload the egg electromagnet for stock.
Described feeding device sprocket wheel can also be the feeding device belt wheel.
Described feeding device holder egg roller can also be the feeding device flat belt.
Described material loading guide plate can also be lengthening material loading guide plate.
The present invention has following advantage with respect to prior art:
1. owing to adopt three-dimensional lifting scheme, each grade birds, beasts and eggs is removed at the space differing heights, make full use of the space, avoided when plane electronics is weighed classification egg road to surpass 2 rows, the egg road surpassed that 3 rows will interfere mutually and the difficult problem that each grade birds, beasts and eggs can't be unloaded from pipeline when plane machinery was weighed classification, thereby, tens row egg roads have greatly improved classification efficiency side by side, and 30 egg roads just can reach 100,000 pieces/hour of classification birds, beasts and eggs.
2. adopt static electronic-weighing, birds, beasts and eggs are fixedly remaining static in the egg holder when weighing, thereby weigh accurately, and precision can reach ± 0.2g, and that weighs and cause is damaged little.
3. electromagnet does not directly promote birds, beasts and eggs when unloading egg, promote moving egg holder but adopt, make its inclination and make birds, beasts and eggs roll down (embodiment one) or stop that birds, beasts and eggs move vertically downward, guide the method for its horizontal rolling (embodiment two and embodiment three), break up the phenomenon of birds, beasts and eggs when having avoided discharging.
4. material loading adopts and holds up the egg device, the birds, beasts and eggs front and back are separately also moved to fixedly synchronously in order weighs in the egg holder, because machine adopts unified drive power source, machine driving is coordinated the motion of each several part, adopt the impulse generator counting of delaying time, can regulate the Variable Frequency and Speed Adjusting of Electromotor device according to the manufacturing schedule needs, change the production efficiency of machine, but can not cause the phenomenon of work tempo confusion.
Description of drawings
Fig. 1 is the facade transmission schematic diagram of the three-dimensional lifting electronics of a kind of birds, beasts and eggs grading plant
Fig. 2 is the vertical view of the three-dimensional lifting electronics of a kind of birds, beasts and eggs grading plant
Fig. 3 is the three-dimensional lifting electronics of second a kind of birds, beasts and eggs grading plant facade transmission schematic diagram
Fig. 4 is the facade transmission schematic diagram of the three-dimensional lifting electronics of the third birds, beasts and eggs grading plant
Fig. 5 is the moving egg holder structure stereogram of the three-dimensional lifting electronics of a kind of birds, beasts and eggs grading plant
Fig. 6 is the moving egg holder structure stereogram of second kind and the three-dimensional lifting electronics of the third birds, beasts and eggs grading plant
Fig. 7 is the fixing egg holder structure stereogram of door assembly with hinge and glass in right hand and left of the three-dimensional lifting electronics of second kind of birds, beasts and eggs grading plant
Fig. 8 is the fixedly egg holder structure stereogram of first kind and the three-dimensional lifting electronics of the third birds, beasts and eggs grading plant
Fig. 9 is for holding up egg device structural perspective
Figure 10 is the feeding device holder egg roll structure stereogram of first kind and the second kind three-dimensional lifting electronics of birds, beasts and eggs grading plant
Figure 11 is that the rotary magnet of the three-dimensional lifting electronics of second kind of birds, beasts and eggs grading plant unloads egg device structural perspective
Figure 12 is the material loading guide plate structure stereogram of the three-dimensional lifting electronics of first kind of birds, beasts and eggs grading plant
Figure 13 is an electronic weighing system composition frame chart of the present invention
Figure 14 is a controller work main flow chart of the present invention
Figure 15 is a duck's egg classification computing module flow chart
Figure 16 is an egg classification computing module flow chart
Wherein:
The 1-motor, 2-V band transmission driving pulley, the 3-V band, 4-V band driven transmission belt wheel, the three-dimensional elevator lower sprocket of 5a-, belt wheel under the three-dimensional elevator of 5b-, 6-goes out material conveying device, the 7-birds, beasts and eggs, the three-dimensional elevator chain of 8a-, the three-dimensional elevator flat belt of 8b-, 9-rear chain guide plate, 10-discharging slide carriage, moving egg holder on the 11a-chain, moving egg holder on the 11b-belt, the 12-compression spring that resets, 13-electromagnet buffer head, the 14a-quarter butt unloads the egg electromagnet, the egg electromagnet is unloaded in the 14b-rotation, the 14c-stock unloads the egg electromagnet, the 15-seconds goes out material conveying device, the 16-primes goes out material conveying device, the three-dimensional elevator upper sprocket wheel of 17a-, the three-dimensional elevator upper belt-wheel of 17b-, 18-chain drive drive sprocket, the 19-case, the 20-driving chain, chain guide before the 21-, 22-holds up the egg device, 23-double strand chain driven sprocket, 24-double strand chain drive sprocket, 25a-feeding device sprocket wheel, 25b-feeding device belt wheel, 26a-feeding device holder egg roller, 26b-feeding device flat belt, 27a-material loading guide plate, 27b-door assembly with hinge and glass in right hand and left material loading guide plate, 27c-lengthening material loading guide plate, the 28-weight sensor, fixedly egg holder of 29a-, the fixedly egg holder of 29b-door assembly with hinge and glass in right hand and left, 30-chain drive driven sprocket, the 31-double strand chain, the 32-impulse generator, the 33-trigger of weighing, the 34-frame, the 35-singlechip controller, the 36-display.
Embodiment
Embodiment 1:
The three-dimensional lifting electronics of a kind of birds, beasts and eggs grading plant, comprise that moving egg holder 11a, quarter butt on three-dimensional elevator lower sprocket 5a, three-dimensional elevator chain 8a, the chain unload egg electromagnet 14a, chain drive drive sprocket 18, three-dimensional elevator upper sprocket wheel 17a, weight sensor 28, fixedly egg holder 29 is characterized in that:
Three-dimensional elevator chain 8a is the charging limit on one side, another side is the discharging limit, three-dimensional elevator upper sprocket wheel 17a and chain drive drive sprocket 18 are installed on the same axle, chain drive drive sprocket 18 is by 30 rotations of driving chain 20 drive chain driven transmission sprocket wheels, chain drive driven sprocket 30, double strand chain drive sprocket 24, feeding device sprocket wheel 25a is installed on the same axis, with identical speed rotation, feeding device sprocket wheel 25a drives feeding device holder egg roller 26a motion, parcel double strand chain 31 on the double strand chain drive sprocket 23, double strand chain driven sprocket 24 and double strand chain 31 engagements, double strand chain drive sprocket 23 and double strand chain driven sprocket 24 are with opposite direction rotation, double strand chain driven sprocket 24 with hold up egg device 22 to be installed on the same axis, together with identical speed and direction rotation.
Material loading guide plate 27a, material loading guide plate 27a rear erection weight sensor 28 are installed in feeding device sprocket wheel 25a dead astern;
Fixedly egg holder 29a level one word repeated arrangement has 5-50, each fixedly egg holder 29a be fastened on an end of a weight sensor 28 with screw, the other end of weight sensor 28 is fixed on the support, form a cantilever beam, fixedly the height of egg holder 29a is concordant with material loading guide plate 27a, and fixedly egg holder 29a aligns with egg road groove on the material loading guide plate 27a.
Fixedly egg holder 29a bottom has a light hole, the trigger 33 of weighing be installed in light hole under, the trigger 33 of weighing is connected with singlechip controller 35 by cable.
The weight sensor 28 that impulse generator 32 is installed in end is tiltedly on the support of below, and the moving egg holder 11a on the three-dimensional elevator chain is used for the moving egg holder 11a counting on the chain, and impulse generator 32 usefulness cables are connected to singlechip controller 35.
Quarter butt unloads egg electromagnet 14a and is installed in the discharging limit, the vertical height equal intervals is equipped with 7 rows and unloads egg electromagnet 14a, unloading egg electromagnet 14a is connected with singlechip controller 35 by cable, each unloads the corresponding position of egg electromagnet 14a one discharging slide carriage 10 is installed, and each discharging slide carriage 10 correspondence position is equipped with one and goes out material conveying device 6.
Moving egg holder (11a) level on 5-50 chain is installed on the major axis, moving egg holder 11a on the chain can rotate around major axis, there is centre bore at the two ends of major axis, the bearing pin of three-dimensional elevator chain 8a inserts in the centre bore of major axis, the hollow spacing on the moving egg holder 11a two holder egg limits on the chain is greater than the fixing width of egg holder 29a, moving egg holder 11a on the chain is trapezoidal perpendicular to the section of axis hole, when the moving egg holder 11a on the chain moves with three-dimensional elevator chain 8a, its tail plane always leans against preceding chain guide 21, slide on the rear chain guide plate 9, keep moving egg holder 11a and preceding chain guide 21 on the chain, rear chain guide plate 9 is vertical, rear chain guide plate 9 corresponding each grade birds, beasts and eggs discharging slide carriages 10 highly have window in the place, the window place is equipped with quarter butt discharging electromagnet 14a and resets compression spring 12, quarter butt discharging electromagnet 14a is last, reset compression spring 12 following, and quarter butt discharging electromagnet 14a is concordant with rear chain guide plate 9 with the compression spring 12 that resets.
In the present embodiment, mainly be divided into synchronous material loading, electronic-weighing, three-dimensional lifting, unload egg discharging four major parts.
Synchronously in the material loading part: adopt the chain type material loading, birds, beasts and eggs 7 place feeding device holder egg roller 26a upper edge long axis direction to be separated from each other, feeding device holder egg roller 26a is a multistage arcs of recesses revolving body, birds, beasts and eggs 7 roll down the back from feeding device holder egg roller 26a and roll at material loading guide plate 27a, hold up egg device 22 to block birds, beasts and eggs 7, birds, beasts and eggs 7 are kept at a distance before and after making, and successively are rolled into fixedly and weigh on the egg holder 29a; Feeding device sprocket wheel 25a is connected with chain drive drive sprocket 18 on being installed in three-dimensional elevator by chain; Double strand chain drive sprocket 24 is coaxial with feeding device sprocket wheel 25a, double strand chain driven sprocket 23 with hold up egg device 22 coaxial, the engagement of one side of double strand chain and double strand chain drive sprocket, another side meshes with the double strand chain driven sprocket.
In the electronic-weighing part: the fixedly egg holder 11a level one word repeated arrangement on the chain has 5-50, fixedly egg holder 11a on each chain is fastened on an end of a weight sensor 28 with screw, the other end of weight sensor 28 is fixed on the support, form a cantilever beam, the height of fixedly egg holder 11a on the chain is concordant with material loading guide plate 27a or a little less than material loading guide plate 27a, and the fixedly egg holder 11a on each chain aligns with an egg road groove on the material loading guide plate 27a; Fixedly egg holder 11a on chain bottom has a light hole, the trigger 33 of weighing be installed in light hole under, weight sensor 28 is connected with singlechip controller 35 by cable; Impulse generator 32 is installed in the place of an end of three-dimensional elevator near the moving egg holder of outmost row, and the distance of moving the egg holder apart from outside one row is the neither motion of the moving egg holder of influence, can receive the reflection ray of moving egg holder again; Impulse generator 32 usefulness cables are connected to singlechip controller 35.
In the three-dimensional lifting part: motor 1 variable ratio frequency changer speed governing, lifting sleeve roller chain, moving egg holder 11a level on 5-50 chain is installed on the major axis, moving egg holder 11a on the chain can rotate around major axis, there is centre bore at the two ends of major axis, the bearing pin of three-dimensional elevator chain 8a inserts in the centre bore of major axis, the hollow spacing on the moving egg holder 11a two holder egg limits on the chain is greater than the fixing width of egg holder 29a, moving egg holder 11a on the chain is trapezoidal perpendicular to the section of axis hole, when the moving egg holder 11a on the chain moves with three-dimensional elevator chain 8a, its tail plane always leans against preceding chain guide 21, slide on the rear chain guide plate 9, keep moving egg holder 11a and preceding chain guide 21 on the chain, rear chain guide plate 9 is vertical, rear chain guide plate 9 corresponding each grade birds, beasts and eggs discharging slide carriages 10 highly have window in the place, the window place is equipped with quarter butt discharging electromagnet 14a and resets compression spring 12, quarter butt discharging electromagnet 14a is last, reset compression spring 12 following, quarter butt discharging electromagnet 14a concordant with reset compression spring 12 and rear chain guide plate 9 or slightly indentation some, stretch out in the window that the expansion link of quarter butt discharging electromagnet 14a can be offered from rear chain guide plate 9, the moving egg holder 11a that promotes on the chain turns an angle around major axis, make the moving egg holder 11a on the chain downward-sloping, birds, beasts and eggs 7 are unloaded tumble on the discharging slide carriage 10, after the withdrawal of the expansion link of quarter butt discharging electromagnet 14a, the compression spring 12 that resets forces the moving egg holder 11a on the chain to get back to the position vertical with rear chain guide plate 9; Three-dimensional lifting upper sprocket wheel 17a has a semi-circular case 19 outward, prevents that birds, beasts and eggs 7 from tumbling the moving egg holder 11a that breaks away from the chain when turning to.
Unload in the egg output section: quarter butt discharging electromagnet 14a is installed in the discharging limit of three-dimensional elevator, word order is equipped with 5-50 row quarter butt discharging electromagnet 14a on the sustained height, the vertical height equal intervals is equipped with 7 row's quarter butt discharging electromagnet 14a, 6 of the egg of corresponding national Specification grades add 1 standby grade respectively, and quarter butt discharging electromagnet 14a is connected with singlechip controller 35 by cable; 7 discharging slide carriages 10 have been installed on the discharging limit respectively on different vertical heights, above 6 each corresponding birds, beasts and eggs grade height, bottom one standby, discharging slide carriage 10 has the inclination angle of 0 ゜-3 ゜; Discharging slide carriage 10 imports out corresponding one of 6, one grades of material conveying device with birds, beasts and eggs 7 and goes out material conveying device 6.
Embodiment 2:
Present embodiment is made following change on the basis of embodiment 1:
Described three-dimensional elevator lower sprocket 5a can also be belt wheel 5b under the three-dimensional elevator.
Described three-dimensional elevator chain 8a can also be three-dimensional elevator flat belt 8b.
Moving egg holder 11a on the described chain can also be the moving egg holder 11b on the belt.
Described quarter butt discharging electromagnet 14a can also unload egg electromagnet 14b for rotation.
Described three-dimensional elevator upper sprocket wheel 17a can also be three-dimensional elevator upper belt-wheel 17b.
Described material loading guide plate 27a can also be door assembly with hinge and glass in right hand and left material loading guide plate 27b, and described fixedly egg holder 29a can also be the fixing egg holder 29b of door assembly with hinge and glass in right hand and left, and both are connected through the hinge.
In the present embodiment, promote with three-dimensional elevator flat belt 8b, the moving egg holder 11b on every row's belt is fixed on three-dimensional elevator flat belt 8b and goes up the sustained height position, row with arrange between parallel, row's spacing is 80-250mm; Moving egg holder 11b or out of plumb vertical on the belt with the flat rubber belting plane; When vertical, require under the three-dimensional elevator belt wheel 5b diameter greater than three-dimensional elevator upper belt-wheel 17b diameter, make three-dimensional elevator flat belt 8b be up-narrow and down-wide shape, like this, moving egg holder 11b on material loading flaw-piece band slightly is upturned, prevent that birds, beasts and eggs 7 from tumbling, the moving egg holder 11b on discharging flaw-piece band is downward-sloping, makes birds, beasts and eggs 7 be rolled into the head edge of the moving egg holder 11b on the belt; During out of plumb, belt wheel 5b diameter equals three-dimensional elevator upper belt-wheel 17b diameter under the three-dimensional elevator, make three-dimensional elevator flat belt 8b present down wide shape, require moving egg holder 11b and the flat rubber belting plane out of plumb on the belt this moment, slightly be upturned on the material loading limit, preventing that birds, beasts and eggs 7 from tumbling, is downward-sloping on the discharging limit, makes birds, beasts and eggs 7 be rolled into the head edge of the moving egg holder 11b on the belt; The hollow spacing on the moving egg holder 11b two holder egg limits on the belt is greater than the fixing width of egg holder 29a, and the moving egg holder 11b head microbend on the belt is " L " shape, in material loading spring bent portions down, move to the discharging limit after, sweep prevents that birds, beasts and eggs 7 from tumbling up; Present embodiment uses rotation discharging electromagnet 14b, when rotation discharging electromagnet 14b pin forwards horizontal level to, the pin of each rotation discharging electromagnet 14b is in the hollow position on the moving egg holder 11b two holder egg limits on each belt, stretch into 30-60mm in the moving egg holder 11b on the belt, when rotation discharging electromagnet 14b pin forwards the upright position to, it has the 2-10mm gap apart from the moving egg holder 11b head on the belt, fixedly the end of egg holder 29a is hinged on the material loading guide plate 27a with hinge, and the other end is shelved on the weight sensor.
Embodiment 3:
Present embodiment is made following change on the basis of aforementioned two embodiment:
Egg electromagnet 14b is unloaded in described rotation can also unload egg electromagnet 14c for stock.
Described feeding device sprocket wheel 25a can also be feeding device belt wheel 25b.
Described feeding device holder egg roller 26a can also be feeding device flat belt 26b.
Described material loading guide plate 27a can also be lengthening material loading guide plate 27c.
In the present embodiment: use stock discharging electromagnet 14c, the pin of stock discharging electromagnet 14c is in the hollow position on the moving egg holder 11b two holder egg limits on each belt when stretching out, stretch into 40-80mm in the moving egg holder 11b on the belt, apart from the moving egg holder 11b head on the belt 2-10mm gap is arranged during withdrawal, fixedly egg holder 29a is completely fixed on the weight sensor 28.Feeding device adopts the belt material loading, birds, beasts and eggs 7 are carried on conveyer belt disorderly, shunting on lengthening material loading guide plate 27c, before and after one adjacent one be rolled to fixedly and weigh on the egg holder 29a, because fixedly the length of egg holder 29a is greater than the minor axis length of an egg, less than the minor axis length of one and half birds, beasts and eggs, so, one fixedly egg holder 29a once only claim the weight of an egg.
Embodiment 4:
The three-dimensional lifting electronics of a kind of birds, beasts and eggs stage division the steps include:
A, synchronous material loading: with feeding device (conveyer belt or carrier chain) birds, beasts and eggs are delivered on the material loading slide carriage, because the vertical egg road groove along the birds, beasts and eggs rotating direction is arranged on the material loading guide plate, long axis direction was separated from each other when birds, beasts and eggs between different row were rolled on the material loading guide plate; The birds, beasts and eggs that roll on the material loading guide plate are subjected to holding up stopping of egg device, and the birds, beasts and eggs of scroll forward and backward are separated from each other, and hold up egg device, feeding device, three-dimensional elevator to realize synchronization action by chain drive, guarantee that birds, beasts and eggs rest in the fixedly egg holder in order.
B, electronic-weighing: after birds, beasts and eggs are rolled in the fixedly egg holder, block the light of the trigger emission of weighing that the egg holder installs below, the flip-flop toggle single-chip microcomputer reads the data of weighing of weight sensor, calculator is according to each grade egg size scope of setting, judge which grade this egg should belong to, the delay pulse number and the rank of this grade correspondence write array.
C, three-dimensional lifting: when moving egg holder moves to and fixedly during egg holder lap position, egg is held up, promotes from fixing egg holder, after arriving the extreme higher position, turn to decline, in this process, egg is between two neighbouring moving egg holders all the time, and during the moving egg holder process of each of while differing heights impulse generator, impulse generator produces a pulse signal and sends to single-chip microcomputer.
D, unload the egg discharging: when egg descends when arriving the respective level position, the step-by-step counting of this grade is arrived, corresponding unload that the egg electromagnet receives that single-chip microcomputer gives unload the egg instruction and move, to unload in the driven egg holder of egg, fall into and be rolled into the going out on the material conveying device of corresponding grade on the discharging slide carriage of corresponding grade then, reach the purpose of classification; The egg electromagnet that unloads of each grade is installed on the different height of vertical direction, the 5-50 that installs on the sustained height different eggs road that unloads the corresponding same grade of egg electromagnet.
Claims (4)
1. the three-dimensional lifting electronics of a birds, beasts and eggs stage division the steps include:
A, synchronous material loading: with feeding device (conveyer belt or carrier chain) birds, beasts and eggs are delivered on the material loading slide carriage, because the vertical egg road groove along the birds, beasts and eggs rotating direction is arranged on the material loading guide plate, long axis direction was separated from each other when birds, beasts and eggs between different row were rolled on the material loading guide plate; The birds, beasts and eggs that roll on the material loading guide plate are subjected to holding up stopping of egg device, and the birds, beasts and eggs of scroll forward and backward are separated from each other, and hold up egg device, feeding device, three-dimensional elevator to realize synchronization action by chain drive, guarantee that birds, beasts and eggs rest in the fixedly egg holder in order;
B, electronic-weighing: after birds, beasts and eggs are rolled in the fixedly egg holder, block the light of the trigger emission of weighing that the egg holder installs below, the flip-flop toggle single-chip microcomputer reads the data of weighing of weight sensor, calculator is according to each grade egg size scope of setting, judge which grade this egg should belong to, the delay pulse number and the rank of this grade correspondence write array;
C, three-dimensional lifting: when moving egg holder moves to and fixedly during egg holder lap position, egg is held up from fixing egg holder, promote, after arriving the extreme higher position, turn to decline, in this process, egg is between two neighbouring moving egg holders all the time, simultaneously, during the moving egg holder process of each of differing heights impulse generator, impulse generator produces a pulse signal and sends to single-chip microcomputer;
D, unload the egg discharging: when egg descends when arriving the respective level position, the step-by-step counting of this grade is arrived, corresponding unload that the egg electromagnet receives that single-chip microcomputer gives unload the egg instruction and move, to unload in the driven egg holder of egg, fall into and be rolled into the going out on the material conveying device of corresponding grade on the discharging slide carriage of corresponding grade then, reach the purpose of classification; The egg electromagnet that unloads of each grade is installed on the different height of vertical direction, the 5-50 that installs on the sustained height different eggs road that unloads the corresponding same grade of egg electromagnet.
2. the three-dimensional lifting electronics of birds, beasts and eggs grading plant, comprise that moving egg holder (11a), quarter butt on three-dimensional elevator lower sprocket (5a), three-dimensional elevator chain (8a), the chain unload egg electromagnet (14a), chain drive drive sprocket (18), three-dimensional elevator upper sprocket wheel (17a), weight sensor (28), fixedly egg holder (29) is characterized in that:
Motor (1) drives V band transmission driving pulley (2), V band transmission driving pulley (2) is connected with V band driven transmission wheel (4) by V band (3), V band driven transmission wheel (4) drives three-dimensional elevator lower sprocket (5a), three-dimensional elevator lower sprocket (5a) is connected with three-dimensional elevator upper sprocket wheel (17a) by three-dimensional elevator chain (8a), directly over the three-dimensional elevator upper sprocket wheel (17a) case (19) is installed, the moving egg holder (11a) on the chain that moves with chain is installed on the three-dimensional elevator chain (8a);
Three-dimensional elevator chain (8a) is the charging limit on one side, another side is the discharging limit, three-dimensional elevator upper sprocket wheel (17a) is installed on the same axle with chain drive drive sprocket (18), chain drive drive sprocket (18) is by driving chain (20) drive chain driven transmission sprocket wheel (30) rotation, chain drive driven sprocket (30), double strand chain drive sprocket (24), feeding device sprocket wheel (25a) is installed on the same axis, with identical speed rotation, feeding device sprocket wheel (25a) drives feeding device holder egg roller (26a) motion, double strand chain drive sprocket (23) is gone up parcel double strand chain (31), double strand chain driven sprocket (24) and double strand chain (31) engagement, double strand chain drive sprocket (23) and double strand chain driven sprocket (24) are with opposite direction rotation, double strand chain driven sprocket (24) with hold up egg device (22) to be installed on the same axis, together with the rotation of identical speed and direction;
Material loading guide plate (27a), material loading guide plate (27a) rear erection weight sensor (28) are installed in feeding device sprocket wheel (25a) dead astern;
Fixedly egg holder (29a) level one word repeated arrangement has 5-50, each fixedly egg holder (29a) is fastened on an end of a weight sensor (28) with screw, the other end of weight sensor (28) is fixed on the support, form a cantilever beam, the height of fixedly egg holder (29a) is concordant with material loading guide plate (27a), and fixedly egg holder (29a) is alignd with egg road groove on the material loading guide plate (27a);
Fixedly egg holder (29a) bottom has a light hole, the trigger of weighing (33) be installed in light hole under, the trigger of weighing (33) is connected with singlechip controller (35) by cable;
The weight sensor (28) that impulse generator (32) is installed in end is tiltedly on the support of below, moving egg holder (11a) on the three-dimensional elevator chain, be used for the counting of the moving egg holder (11a) on the chain, impulse generator (32) is connected to singlechip controller (35) with cable;
Quarter butt unloads egg electromagnet (14a) and is installed in the discharging limit, the vertical height equal intervals is equipped with 7 rows and unloads egg electromagnet (14a), unloading egg electromagnet (14a) is connected with singlechip controller (35) by cable, each unloads the corresponding position of egg electromagnet (14a) one discharging slide carriage (10) is installed, and each discharging slide carriage (10) correspondence position is equipped with one and goes out material conveying device (6);
Moving egg holder (11a) level on 5-50 chain is installed on the major axis, moving egg holder (11a) on the chain can be rotated around major axis, there is centre bore at the two ends of major axis, the bearing pin of three-dimensional elevator chain (8a) inserts in the centre bore of major axis, the hollow spacing on moving egg holder (11a) the two holder egg limits on the chain is greater than the width of fixedly egg holder (29a), moving egg holder (11a) on the chain is trapezoidal perpendicular to the section of axis hole, when the moving egg holder (11a) on the chain is moved with three-dimensional elevator chain (8a), its tail plane always leans against preceding chain guide (21), rear chain guide plate (9) is gone up and is slided, keep moving egg holder (11a) and preceding chain guide (21) on the chain, rear chain guide plate (9) is vertical, corresponding each grade birds, beasts and eggs discharging slide carriages of rear chain guide plate (9) (10) highly locate to have window, the window place is equipped with quarter butt discharging electromagnet (14a) and resets compression spring (12), quarter butt discharging electromagnet (14a) is last, reset compression spring (12) following, and quarter butt discharging electromagnet (14a) is concordant with rear chain guide plate (9) with the compression spring (12) that resets.
3. the three-dimensional lifting electronics of a kind of birds, beasts and eggs as claimed in claim 2 grading plant is characterized in that:
Described three-dimensional elevator lower sprocket (5a) can also be belt wheel (5b) under the three-dimensional elevator;
Described three-dimensional elevator chain (8a) can also be three-dimensional elevator flat belt (8b);
Moving egg holder (11a) on the described chain can also be the moving egg holder (11b) on the belt;
Described quarter butt discharging electromagnet (14a) can also unload egg electromagnet (14b) for rotation;
Described three-dimensional elevator upper sprocket wheel (17a) can also be three-dimensional elevator upper belt-wheel (17b);
Described material loading guide plate (27a) can also be door assembly with hinge and glass in right hand and left material loading guide plate (27b), and described fixedly egg holder (29a) can also be fixedly egg holder of door assembly with hinge and glass in right hand and left (29b), and both are connected through the hinge.
4. as claim 2 or the three-dimensional lifting electronics of 3 described a kind of birds, beasts and eggs grading plant, it is characterized in that:
Egg electromagnet (14b) is unloaded in described rotation can also unload egg electromagnet (14c) for stock;
Described feeding device sprocket wheel (25a) can also be feeding device belt wheel (25b);
Described feeding device holder egg roller (26a) can also be feeding device flat belt (26b);
Described material loading guide plate (27a) can also be lengthening material loading guide plate (27c).
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| CN 201010583670 CN102084825B (en) | 2010-12-13 | 2010-12-13 | Method and device for electronically grading eggs through three-dimensional lifting |
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| CN 201010583670 CN102084825B (en) | 2010-12-13 | 2010-12-13 | Method and device for electronically grading eggs through three-dimensional lifting |
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| CN102845333A (en) * | 2012-09-14 | 2013-01-02 | 扬州福尔喜果蔬汁机械有限公司 | Automatic egg product grading system and working method thereof |
| CN103444594A (en) * | 2013-09-02 | 2013-12-18 | 深圳市振野蛋品机械设备有限公司 | Egg product sorting machine provided with egg conveying board with rectangular motion curve |
| CN104137788A (en) * | 2013-05-08 | 2014-11-12 | 新宾满族自治县格格蛋业有限公司 | Egg collecting and grading integrated equipment |
| CN106472352A (en) * | 2016-12-07 | 2017-03-08 | 成都晟兴牧业机械有限公司 | A kind of longitudinal egg gathering machine |
| CN107187634A (en) * | 2017-07-03 | 2017-09-22 | 北方工业大学 | Small-size birds, beasts and eggs product is hierarchical, is sorted and dress holds in palm all-in-one |
| CN107711522A (en) * | 2017-11-03 | 2018-02-23 | 西安领投企业管理咨询有限公司 | A kind of environmentally friendly ecological pig integrates cultivation equipment |
| CN108967260A (en) * | 2018-09-28 | 2018-12-11 | 华裕农业科技有限公司 | Hatching of breeding eggs system |
| CN109287548A (en) * | 2018-10-30 | 2019-02-01 | 苏州市阳澄湖现代农业发展有限公司 | River crab weight self-grading device and its control method |
| CN109335075A (en) * | 2018-11-22 | 2019-02-15 | 安徽田园居电子商务有限公司 | A kind of postal delivery birds, beasts and eggs packing machine |
| CN109430112A (en) * | 2018-12-06 | 2019-03-08 | 福建鸭嫂食品有限公司 | Egg detects grader |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102845333A (en) * | 2012-09-14 | 2013-01-02 | 扬州福尔喜果蔬汁机械有限公司 | Automatic egg product grading system and working method thereof |
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| CN104137788A (en) * | 2013-05-08 | 2014-11-12 | 新宾满族自治县格格蛋业有限公司 | Egg collecting and grading integrated equipment |
| CN104137788B (en) * | 2013-05-08 | 2017-05-17 | 新宾满族自治县格格蛋业有限公司 | Egg collecting and grading integrated equipment |
| CN103444594A (en) * | 2013-09-02 | 2013-12-18 | 深圳市振野蛋品机械设备有限公司 | Egg product sorting machine provided with egg conveying board with rectangular motion curve |
| CN106472352A (en) * | 2016-12-07 | 2017-03-08 | 成都晟兴牧业机械有限公司 | A kind of longitudinal egg gathering machine |
| CN107187634B (en) * | 2017-07-03 | 2019-04-19 | 北方工业大学 | Small-size birds, beasts and eggs product is hierarchical, is sorted and dress holds in palm all-in-one |
| CN107187634A (en) * | 2017-07-03 | 2017-09-22 | 北方工业大学 | Small-size birds, beasts and eggs product is hierarchical, is sorted and dress holds in palm all-in-one |
| CN107711522A (en) * | 2017-11-03 | 2018-02-23 | 西安领投企业管理咨询有限公司 | A kind of environmentally friendly ecological pig integrates cultivation equipment |
| CN108967260A (en) * | 2018-09-28 | 2018-12-11 | 华裕农业科技有限公司 | Hatching of breeding eggs system |
| CN108967260B (en) * | 2018-09-28 | 2023-08-04 | 华裕农业科技有限公司 | Hatching egg hatching system |
| CN109287548A (en) * | 2018-10-30 | 2019-02-01 | 苏州市阳澄湖现代农业发展有限公司 | River crab weight self-grading device and its control method |
| CN109287548B (en) * | 2018-10-30 | 2023-10-03 | 苏州市阳澄湖现代农业发展有限公司 | Automatic grading device for weight of river crabs and control method thereof |
| CN109335075A (en) * | 2018-11-22 | 2019-02-15 | 安徽田园居电子商务有限公司 | A kind of postal delivery birds, beasts and eggs packing machine |
| CN109335075B (en) * | 2018-11-22 | 2024-03-22 | 安徽田园居电子商务股份有限公司 | Egg packaging machine for postal delivery |
| CN109430112A (en) * | 2018-12-06 | 2019-03-08 | 福建鸭嫂食品有限公司 | Egg detects grader |
| CN109430112B (en) * | 2018-12-06 | 2024-04-19 | 秀山县华顺农业综合开发有限公司 | Egg detection classifier |
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