CN102040177A - Heavy duty stacker for containers - Google Patents
Heavy duty stacker for containers Download PDFInfo
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- CN102040177A CN102040177A CN 201010571587 CN201010571587A CN102040177A CN 102040177 A CN102040177 A CN 102040177A CN 201010571587 CN201010571587 CN 201010571587 CN 201010571587 A CN201010571587 A CN 201010571587A CN 102040177 A CN102040177 A CN 102040177A
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Abstract
The invention discloses a heavy duty stacker for containers. The heavy duty stacker comprises a stacker frame, a safety protection device, a loading platform, a container hooking and taking device, a lifting device, an operation driving device and an electrical control device, wherein the stacker frame comprises four upright posts, an upper cross beam and a lower cross beam; the safety protection device comprises a cargo state detection device, a broken rope protection device, a power outage protection device, a travel speed-limiting device, a detection and positioning device and a progression speed reduction, walking emergency stop and retreat speed reduction switch; the container hooking and taking device comprises a lower fork, a middle fork, an upper fork and a hooking and taking driving mechanism composed of a normally closed electromagnetic braking motor, a chain wheel and a chain; the lifting device comprises a speed reduction motor, a pulley group, a steel wire rope reel, an encoder and a steel wire rope; and the operation driving device comprises a motor, a driving wheel, a driven wheel and an encoder. The heavy duty stacker is reasonable in structural design, strong in operability, good in safety performance and good in stable performance, and can meet the loading demand of large containers at ports and docks, and be convenient for popularization.
Description
Technical field
The present invention relates to a kind of piler, especially relate to the heavy piler of a kind of freight container.
Background technology
Piler is lifting, a haulage equipment crucial in the automatic stereowarehouse, its effect be in the time that limits the goods lattice of material from the inlet/outlet conveyance in tunnel to appointment, perhaps material is moved to the inlet/outlet in tunnel from the goods lattice of appointment.Can piler safely, reliable, stable, operation efficiently, is directly connected to the design success or not of whole tiered warehouse facility system.Piler is by the scale classification, and height is being low stratotype below 10 meters, and 10-20 rice is middle stratotype, is high stratotype below 20 meters.By the type of drive classification, be divided into two kinds of bottom type of drive and top and the bottom type of drive.The most of load carrying ability of the employed piler of China is about 0.5 ton～5 tons at present, but at port and pier, often there is large-scale freight container in tiered warehouse facility, to deposit, the piler of existing 5 tons of load carrying abilities can not satisfy the demand of actual use far away, and, it is low that the piler that existing load carrying ability is bigger also exists safety performance, the shortcoming of stability difference, had a strong impact on the efficient of freight container access, influenced the efficient of goods transport, sometimes also can be owing to the poor performance of piler, damage goods or incur loss through delay the goods transport time and cause unnecessary economic loss.
Summary of the invention
Technical matters to be solved by this invention is at above-mentioned deficiency of the prior art, provides a kind of freight container heavy piler, its reasonable in design, workable, safety performance is good, and stability is good, can satisfy the carrying demand of port and pier van container, be convenient to promote the use of.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the heavy piler of a kind of freight container, comprise piler frame and safety guard, described piler frame inboard is equipped with loading platform by wear-resisting guide rail and the wear-resistant guiding that matches with wear-resisting guide rail wheel, described loading platform is provided with freight container and colludes and get device, described piler frame is provided with the jacking system that is used for the lifting loading platform, the electrical control gear that is used to drive the operation actuating device of piler operation and is used to control piler work, described electrical control gear colludes with freight container respectively and gets device, jacking system and operation actuating device join and freight container are colluded and get device, the work of jacking system and operation actuating device is controlled, it is characterized in that: described piler frame is by four root posts, the cross sill that is installed in the entablatrance on column top and is installed in the column bottom constitutes, and the top of described entablatrance is equipped with and is used for the last horizontal guide wheel that joins with day rail; Described safety guard comprises goods attitude detecting device, rope broken protector, power-off protection apparatus and the stroke speed-limit device that is arranged on the loading platform, be arranged on freight container and collude the detection and location device of getting on the device, and be arranged on the speed reducing switch that advances, the emergency stop switch of walking of piler frame lower and retreat speed reducing switch, described power-off protection apparatus and jacking system join, and described stroke speed-limit device comprises rising speed reducing switch, decline speed reducing switch and lifting emergency stop switch; Described freight container colludes to be got device and comprises the lower fork that is fixedly installed on the described loading platform, from about described lower fork middle fork flexible and that support by described lower fork and with described in fork flexible in the same way and get driver train by pitching and be installed in colluding of lower fork bottom in the fork support in described, described colluding got driver train and comprised the normally closed electromagnetic braking motor, be connected sprocket wheel and the chain that is connected on the sprocket wheel on the normally closed electromagnetic braking motor, described chain comprises driving chain, middle fork chain bar and last fork chain bar, described driving chain is driven to drive described middle fork sway by the normally closed electromagnetic braking motor, and described middle fork drives described middle fork chain bar and the described fork chain bar of going up moves to drive described upward fork; Described jacking system comprises reducing motor, assembly pulley and the cable drum that is arranged on the piler frame, be connected with coder one on the described reducing motor, described reducing motor and cable drum join, be wound with steel rope on the described assembly pulley, one end and the cable drum of described steel rope join, and the other end of described steel rope and loading platform join and draw the loading platform up-and-down movement; Described operation actuating device is made up of electrical motor and the drive wheel that joins with electrical motor, flower wheel and coder two, and described drive wheel and flower wheel are installed in the bottom of piler frame; Described electrical control gear is by the electrical control cabinet and the master controller that is installed in the electrical control cabinet that are installed on the piler frame, and a plurality of control units, signal processing unit and the alarm unit that join with master controller constitute; Described control unit comprises that piler level run control unit, loading platform lifting control unit and freight container collude and gets device access Commodity Control List unit, described piler level run control unit joins with the operation actuating device and the work of operation actuating device is controlled, described loading platform lifting control unit and jacking system joins and the work of jacking system is controlled, described freight container collude to be got device access Commodity Control List unit and freight container and colludes and get that device joins and freight container is colluded the work of getting device control.
The heavy piler of above-mentioned freight container, described column is 500 * 500 rectangular steel tube columns, and described entablatrance is installed in the column top by flange and high strength bolt, and described cross sill is installed in the column bottom by flange and high strength bolt.
The heavy piler of above-mentioned freight container, described entablatrance is welded by channel-section steel and steel plate, and described cross sill is welded by rectangular steel pipe and steel plate.
The heavy piler of above-mentioned freight container, described goods attitude detecting device comprise having or not on goods overlength, super wide and superelevation detecting device, pallet fork return detecting device, the pallet fork and have or not the freight detection device in freight detection device and the goods yard.
The heavy piler of above-mentioned freight container has or not on described goods overlength, super wide and superelevation detecting device, pallet fork return detecting device, the pallet fork to have or not the freight detection device to be correlation opto-electronic pickup or reflective photoelectric sensor in freight detection device and the goods yard.
The heavy piler of above-mentioned freight container, described detection and location device are installed in to be stuck and the stretching operation of last fork is carried out detection and location, and described detection and location device and master controller join.
The heavy piler of above-mentioned freight container, described loading platform adopts hollow rectangle steel pipe and welded steel plate to form.
The heavy piler of above-mentioned freight container, described freight container collude gets the forging of device employing high-quality structural steel, is processed into C type body structure.
The heavy piler of above-mentioned freight container, the reducing motor in the described jacking system be worm-gear speed reducer, planet-gear speed reducer or band brake electrical motor.
The heavy piler of above-mentioned freight container; described rope broken protector is made of the mechanical rope broken protector and the electric rope broken protector that are installed in respectively on the loading platform; described electric rope broken protector is disconnected rope detecting sensor; described disconnected rope detecting sensor with detected disconnected rope signal output to master controller; master controller receives the disconnected rope detected signal of detecting sensor and exports control signal corresponding and give loading platform lifting control unit, and described loading platform lifting control unit receives the control signal of master controller output and exports control signal and give the jacking system that is connected on its mouth.
The present invention compared with prior art has the following advantages:
1, reasonable in design, workable: the present invention is colluded by piler frame, safety guard, loading platform, freight container and gets device, jacking system, operation actuating device and electrical control gear and constitute, wherein, the piler frame is made of four root posts, entablatrance and cross sill, column adopts 500 * 500 rectangular steel tube formation, entablatrance is installed in the column top by flange and high strength bolt, and cross sill is installed in the column bottom by flange and high strength bolt, and firm performance is good; Entablatrance is welded by channel-section steel and steel plate, and cross sill is welded by rectangular steel pipe and steel plate, the parallel accuracy height of lower flange on the column, the setting accuracy height of complete machine; Freight container colludes gets the forging of device employing high-quality structural steel, is processed into C type body structure, makes it have fine mechanical mechanics property; Reductor in the jacking system is the electrical motor of worm-gear speed reducer, planet-gear speed reducer or band brake, need bigger transmission velocity ratio to use worm-gear speed reducer and planet-gear speed reducer often, in order to make the lifting mechanism compact dimensions use the electrical motor of band brake often as far as possible, flexible and convenient to use; The reasonable in design of piler of the present invention, perfect, workable, be convenient to realize.
2, safety performance is good, stability is good: integral structure stability of the present invention is good, and four jiaos of loading platform all join with four root posts by the wear-resistant guiding wheel, has guaranteed loading platform stable in lifting process, avoid occurring vibrations and inclination, guaranteed the inherently safe of piler; The present invention has also designed the safety guard of complete function, wherein, goods attitude detecting device comprises the goods overlength, super wide and superelevation detecting device, pallet fork return detecting device, have or not on the pallet fork and have or not the freight detection device in freight detection device and the goods yard, the goods overlength, super detecting device wide and superelevation can guarantee cargo security, enter loading platform reliably, in case detect the goods overlength, during super wide and superelevation, system will be out of service and reports to the police, pallet fork return detecting device, have or not the safety that has or not the freight detection device can guarantee to deposit goods effectively in freight detection device and the goods yard on the pallet fork, realized the efficient of goods, safe storage can not misplace, dangerous accidents such as playback; On stick setting the detection and location device protected effectively that goods does not cause damage in pallet fork and the goods storehouse; Rope broken protector, power-off protection apparatus, stroke speed-limit device and the speed reducing switch that advances, the emergency stop switch of walking and retreat the safety that speed reducing switch has guaranteed not only to have guaranteed piler self have also guaranteed to deposit the safety of goods; Safety performance of the present invention is good, and stability is good.
3, weight capacity is strong, the degree of automation height, high efficiency: overall frame structure of the present invention is made up of four square light pipe columns, has constituted a crash-resistant rectangle rigid body, and its loading platform, freight container collude to be got on the main frame structure that device all acts on piler, the intensity height of complete machine, satisfy the demand of carrying van container, load-bearing weight reaches as high as 40 tons, and loading platform is indeformable under heavily loaded situation, enough strength and stiffness are arranged, more cloth the blank in market; The present invention colludes the design of getting device, jacking system, operation actuating device and electrical control gear by perfect safety guard, freight container; realized the fully automatic operation of piler; after configuring early stage; need not manual operation in the process of access goods again; do not worry safety, personal security and the cargo security of piler yet; time saving and energy saving, degree of automation height, high efficiency.
4, result of use is good, be convenient to promote the use of: the present invention can satisfy the carrying demand of port and pier van container, can fast exactly containerable cargo be deposited in the container stereo warehouse, and in conjunction with computer control system, rapidly required goods is taken out by instruction and requirement, fully improved the efficient of port and pier freight container access, improved conveying efficiency, avoided because the poor performance of piler, the unnecessary economic loss of damaging goods or delay goods transport time and causing, result of use is good, is convenient to promote the use of.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 colludes the front view of getting device for loading platform of the present invention and freight container.
Fig. 3 colludes the birds-eye view of getting device for loading platform of the present invention and freight container.
Fig. 4 colludes the structural representation of getting device for freight container of the present invention.
Description of reference numerals:
The 1-1-column; The 1-2-entablatrance; The 1-3-cross sill;
The last horizontal guide wheel of 1-4-; 2-11-goods overlength, super wide 2-12-pallet fork return detect
And superelevation detecting device; Device;
Have on the 2-13-pallet fork 2-21-machinery breaking rope protecting out of stock is arranged in the 2-14-out of stock goods yard
Quality testing is surveyed device; Quality testing is surveyed device; Device;
The electric breaking rope protecting 2-3-of 2-22-power-off protection apparatus; 2-41-rising speed reducing switch;
Device;
2-42-decline speed reducing switch; The 2-43-lifting promptly stops 2-5-detection and location device;
Switch;
The 2-6-speed reducing switch that advances; The 2-7-walking promptly stops out 2-8-and retreats speed reducing switch;
Close;
3-wear-resistant guiding wheel; The 4-loading platform; The 5-freight container colludes gets device;
The 5-1-lower fork; Pitch among the 5-2-; The last fork of 5-3-;
5-41-normally closed electromagnetic system 5-42-sprocket wheel; The 5-51-driving chain;
Moving motor;
Fork chain bar among the 5-52-; The last fork chain bar of 5-53-; The 6-1-reducing motor;
The 6-2-assembly pulley; The 6-3-cable drum; 6-4-coder one;
The 6-5-steel rope; The 7-1-electrical motor; The 7-2-drive wheel;
The 7-3-flower wheel; 7-4-coder two; The 8-electrical control gear.
The specific embodiment
As Fig. 1, Fig. 2, Fig. 3 and shown in Figure 4, the present invention includes piler frame and safety guard, described piler frame inboard is equipped with loading platform 4 by wear-resisting guide rail and the wear-resistant guiding that matches with wear-resisting guide rail wheel 3, described loading platform 4 is provided with freight container and colludes and get device 5, described piler frame is provided with the jacking system that is used for lifting loading platform 4, the electrical control gear 8 that is used to drive the operation actuating device of piler operation and is used to control piler work, described electrical control gear 8 colludes with freight container respectively and gets device 5, jacking system and operation actuating device join and freight container are colluded and get device 5, the work of jacking system and operation actuating device is controlled, described piler frame is by four root post 1-1, the cross sill 1-3 that is installed in the entablatrance 1-2 on column 1-1 top and is installed in column 1-1 bottom constitutes, and the top of described entablatrance 1-2 is equipped with and is used for the last horizontal guide wheel 1-4 that joins with day rail; Described safety guard comprises goods attitude detecting device, rope broken protector, power-off protection apparatus 2-3 and the stroke speed-limit device that is arranged on the loading platform 4, be arranged on freight container and collude the detection and location device 2-5 that gets on the device 5, and be arranged on the speed reducing switch 2-6 that advances, the walking emergency stop switch 2-7 of piler frame lower and retreat speed reducing switch 2-8, described power-off protection apparatus 2-3 and jacking system join, and described stroke speed-limit device comprises rising speed reducing switch 2-41, decline speed reducing switch 2-42 and lifting emergency stop switch 2-43; Described freight container colludes to be got device 5 and comprises the lower fork 5-1 that is fixedly installed on the described loading platform 4, from about described lower fork 5-1 middle fork 5-2 flexible and that support by described lower fork 5-1 and with described in fork 5-2 flexible in the same way and go up to pitch 5-3 and be installed in colluding of lower fork 5-1 bottom and get driver train by what fork 5-2 in described supported, described colluding got driver train and comprised normally closed electromagnetic braking motor 5-41, be connected sprocket wheel 5-42 and the chain that is connected on the sprocket wheel 5-42 on the normally closed electromagnetic braking motor 5-41, described chain comprises driving chain 5-51, middle fork chain bar 5-52 and last fork chain bar 5-53, described driving chain 5-51 is driven to drive described middle fork 5-2 sway by normally closed electromagnetic braking motor 5-41, and described middle fork 5-2 drives described middle fork chain bar 5-52 and the described fork chain bar 5-53 of going up moves to drive described upward fork 5-3; Described jacking system comprises reducing motor 6-1, assembly pulley 6-2 and the cable drum 6-3 that is arranged on the piler frame, be connected with coder one 6-4 on the described reducing motor 6-1, described reducing motor 6-1 and cable drum 6-3 join, be wound with steel rope 6-5 on the described assembly pulley 6-2, an end and the cable drum 6-3 of described steel rope 6-5 join, and the other end of described steel rope 6-5 and loading platform 4 join and draw loading platform 4 up-and-down movements; Described operation actuating device is made up of electrical motor 7-1 and the drive wheel 7-2 that joins with electrical motor 7-1, flower wheel 7-3 and coder two 7-4, described drive wheel 7-2 and flower wheel 7-3 are installed in the bottom of piler frame, drive wheel 7-2 and flower wheel 7-3 are two, adopt the four wheel drive pattern, have more stability than the single-rail piler of other little tonnage; Described electrical control gear 8 is by the electrical control cabinet and the master controller that is installed in the electrical control cabinet that are installed on the piler frame, and a plurality of control units, signal processing unit and the alarm unit that join with master controller constitute; Described control unit comprises that piler level run control unit, loading platform lifting control unit and freight container collude and gets device access Commodity Control List unit, described piler level run control unit joins with operation actuating device 7 and the work of operation actuating device 7 is controlled, described loading platform lifting control unit and jacking system joins and the work of jacking system is controlled, described freight container collude to be got device access Commodity Control List unit and freight container and colludes and get that device 5 joins and freight container is colluded the work of getting device 5 control.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, in the present embodiment, described column 1-1 is 500 * 500 rectangular steel tube columns, described entablatrance 1-2 is installed in column 1-1 top by flange and high strength bolt, described cross sill 1-3 is installed in column 1-1 bottom by flange and high strength bolt, guaranteed that piler has enough intensity, satisfied the demand of van container, make goods in operational process steadily, safety, nothing is than strong motion; Column 1-1 flange once is installed at digital control plane milling and boring machine and machines, and has guaranteed that well column 1-1 goes up the parallel accuracy of lower flange, has guaranteed the setting accuracy of complete machine.Described entablatrance 1-2 is welded by channel-section steel and steel plate, described cross sill 1-3 is welded by rectangular steel pipe and steel plate, the butt flange of lower and upper cross-member and transmission axis hole process at one time at digital control plane milling and boring machine, have guaranteed the positional precision of transmission shaft well.Described goods attitude detecting device comprises having or not on goods overlength, super wide and superelevation detecting device 2-11, pallet fork return detecting device 2-12, the pallet fork and has or not freight detection device 2-14 in freight detection device 2-13 and the goods yard.The goods overlength, super detecting device 2-11 wide and superelevation can guarantee cargo security, enter loading platform 4 reliably, in case detect the goods overlength, during super wide and superelevation, system will be out of service and reports to the police, remind the staff to take measures as early as possible, pallet fork return detecting device 2-12, have or not on the pallet fork and have or not freight detection device 2-14 can be in real time the running state in pallet fork and goods yard to be detected in freight detection device 2-13 and the goods yard, if there is not goods in the pallet fork, piler just can not level run, if it is in stockit is available on the pallet fork, then can not get goods again, during warehouse-in, detect in the goods yard and have or not goods, have an accident avoiding.Described goods overlength, super wide and superelevation detecting device 2-11, pallet fork return detecting device 2-12, have or not on the pallet fork and have or not freight detection device 2-14 to be correlation opto-electronic pickup or reflective photoelectric sensor in freight detection device 2-13 and the goods yard, by correlation opto-electronic pickup or the detected signal of reflective photoelectric sensor are sent to electrical control gear 8, thereby send control signal corresponding by the master controller in the electrical control gear 8 and give each control unit, each control unit control corresponding action cell operation, not only help to realize the fully automatic operation of piler, can also guarantee the safety that conveys goods, the safety of shelf in the safety of piler and the tiered warehouse facility.Described detection and location device 2-5 is installed in that fork 5-3 goes up and the stretching operation of last fork 5-3 is carried out detection and location; described detection and location device 2-5 and master controller join; the detection and location device is limit switch or airbag type switch; when detecting fork, stretches out when running into obstacle in the detection and location device; detected signal can be passed to master controller; master controller receives the detected signal of detection and location device and exports control signal corresponding and collude to freight container and get device access Commodity Control List unit; freight container colludes to be got device access Commodity Control List unit and receives control signal that master controller sends and output and go up that fork stops or the order of withdraw is got driver train to colluding; collude and get driver train and stop or withdrawing and go up fork, goods does not cause damage in pallet fork and the goods storehouse thereby protected effectively.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, in the present embodiment, described loading platform 4 adopts hollow rectangle steel pipe and welded steel plate to form, and has guaranteed that loading platform 4 is indeformable under heavily loaded situation, and enough strength and stiffness are arranged, and has good load-carrying capacity.Described freight container colludes gets device 5 employing high-quality structural steels forgings, is processed into C type body structure, has good mechanical mechanics property, has guaranteed that goods transports process safe; For reducing span length, and enough outreach are arranged, adopt chain gear to make the straight line differential fore and aft motion, be used for goods access operation perpendicular to the roadway direction left and right sides.Reducing motor 6-1 in the described jacking system be worm-gear speed reducer, planet-gear speed reducer or band brake electrical motor, use worm-gear speed reducer and planet-gear speed reducer when needing bigger transmission velocity ratio, in order to make the lifting mechanism compact dimensions as far as possible, then use the electrical motor of band brake, flexible and convenient to use.Described rope broken protector is made of the mechanical rope broken protector 2-21 and the electric rope broken protector 2-22 that are installed in respectively on the loading platform, described mechanical rope broken protector 2-21 can vise wear-resisting guide rail just in case fracture or other reasons do not have loading platform 4 at hoist rope 6-5 when control is fallen, prevention loading platform 4 falls and it is supported on the wear-resisting guide rail, to guarantee the safety of goods; Described electric rope broken protector 2-22 is disconnected rope detecting sensor, described disconnected rope detecting sensor with detected disconnected rope signal output to master controller, master controller receives the disconnected rope detected signal of detecting sensor and exports control signal corresponding and give loading platform lifting control unit, described loading platform lifting control unit receives the control signal of master controller output and exports control signal and give the jacking system that is connected on its mouth, prevents the improper whereabouts of loading platform 4; By the duplicate protection of mechanical rope broken protector 2-21 and electric rope broken protector 2-22, effectively avoided the improper whereabouts of loading platform 4, guaranteed the safety of goods.
In addition, jacking system of the present invention is installed in the middle part of piler frame, can keep the gravity balance of piler better, improves the operating stability of piler.
By optimal design to electrical control gear 8, the heavy piler of freight container of the present invention has manual control and two kinds of mode of operation of unit automatic guidance, the manual control of freight container piler is by the button switch of operating personal by guidance panel, and the direct control piler carries out level run, loading platform 4 liftings, freight container and colludes and get three kinds of actions of device 5 access goods; The unit automatic guidance is an operating personal going out the warehouse-in end by piler electrical control guidance panel liquid crystal touch screen button cashier's office in a shop, imports out the warehouse-in instruction, and piler will be finished out input work automatically, and return the arrival end original position and wait to make.If outage suddenly in loading platform 4 lifting process, power-off protection apparatus 2-3 can make loading platform 4 stop at current location, and can not fall down by jacking system is taken measures, effectively protected the safety of goods; In addition, piler all is provided with machinery and electrical equipment inhibiting device in walking, loading platform lifting, pallet fork operation end, be provided with the speed reducing switch 2-6 that advances, walking emergency stop switch 2-7 and retreat speed reducing switch 2-8 in the piler frame lower, avoid piler in operational process, to go out the tunnel during et out of order, cause inevitable loss, guarantee the inherently safe of piler.
After tested, the running velocity of the heavy piler of freight container of the present invention is 0～100m/min, operation acceleration/accel a=0.5m/S
2Lifting velocity is 0～40m/min, hoisting acceleration a=0.5m/S
2Pallet fork speed is 0～20m/min, pallet fork acceleration/accel a=0.5m/S
2The ultimate range L=45.6 rice of running job, the operation ultimate range that hoists H=7.6 rice, freight container collude gets device 5 operation ultimate range S=1.30 rice, per hour every piler warehouse-in 28 dish, outbound 28 are coiled, operate steadily in the entire work process, safety performance is good, high efficiency.
The above; it only is preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, everyly any simple modification that above embodiment did, change and equivalent structure changed, all still belong in the protection domain of technical solution of the present invention according to the technology of the present invention essence.
Claims (10)
1. the heavy piler of a freight container, comprise piler frame and safety guard, described piler frame inboard is equipped with loading platform (4) by wear-resisting guide rail and the wear-resistant guiding that matches with wear-resisting guide rail wheel (3), described loading platform (4) is provided with freight container and colludes and get device (5), described piler frame is provided with the jacking system that is used for lifting loading platform (4), the electrical control gear (8) that is used to drive the operation actuating device of piler operation and is used to control piler work, described electrical control gear (8) colludes with freight container respectively and gets device (5), jacking system and operation actuating device join and freight container are colluded and get device (5), the work of jacking system and operation actuating device is controlled, it is characterized in that: described piler frame is by four root posts (1-1), the cross sill (1-3) that is installed in the entablatrance (1-2) on column (1-1) top and is installed in column (1-1) bottom constitutes, and the top of described entablatrance (1-2) is equipped with and is used for the last horizontal guide wheel (1-4) that joins with day rail; Described safety guard comprises the goods attitude detecting device that is arranged on the loading platform (4), rope broken protector, power-off protection apparatus (2-3) and stroke speed-limit device, be arranged on freight container and collude the detection and location device of getting on the device (5) (2-5), and the speed reducing switch that advances (2-6) that is arranged on the piler frame lower, walking emergency stop switch (2-7) and retreat speed reducing switch (2-8), described power-off protection apparatus (2-3) joins with jacking system, and described stroke speed-limit device comprises rising speed reducing switch (2-41), decline speed reducing switch (2-42) and lifting emergency stop switch (2-43); Described freight container colludes to be got device (5) and comprises the lower fork (5-1) that is fixedly installed on the described loading platform (4), from about described lower fork (5-1) middle fork (5-2) flexible and that support by described lower fork (5-1) and with described in fork (5-2) flexible in the same way and go up to pitch (5-3) and be installed in colluding of lower fork (5-1) bottom and get driver train by what fork (5-2) in described supported, described colluding got driver train and comprised normally closed electromagnetic braking motor (5-41), be connected the sprocket wheel (5-42) on the normally closed electromagnetic braking motor (5-41) and be connected chain on the sprocket wheel (5-42), described chain comprises driving chain (5-51), middle fork chain bar (5-52) and last fork chain bar (5-53), described driving chain (5-51) is driven to drive described middle fork (5-2) sway by normally closed electromagnetic braking motor (5-41), and described middle fork (5-2) drives described middle fork chain bar (5-52) and the described fork chain bar (5-53) of going up moves to drive described upward fork (5-3); Described jacking system comprises reducing motor (6-1), assembly pulley (6-2) and the cable drum (6-3) that is arranged on the piler frame, be connected with coder one (6-4) on the described reducing motor (6-1), described reducing motor (6-1) joins with cable drum (6-3), be wound with steel rope (6-5) on the described assembly pulley (6-2), one end of described steel rope (6-5) and cable drum (6-3) join, and the other end of described steel rope (6-5) and loading platform (4) join and draw loading platform (4) up-and-down movement; Described operation actuating device is made up of electrical motor (7-1) and the drive wheel (7-2) that joins with electrical motor (7-1), flower wheel (7-3) and coder two (7-4), and described drive wheel (7-2) and flower wheel (7-3) are installed in the bottom of piler frame; Described electrical control gear (8) is by the electrical control cabinet and the master controller that is installed in the electrical control cabinet that are installed on the piler frame, and a plurality of control units, signal processing unit and the alarm unit that join with master controller constitute; Described control unit comprises that piler level run control unit, loading platform lifting control unit and freight container collude and gets device access Commodity Control List unit, described piler level run control unit joins with operation actuating device (7) and the work of operation actuating device (7) is controlled, described loading platform lifting control unit and jacking system joins and the work of jacking system is controlled, described freight container collude to be got device access Commodity Control List unit and freight container and colludes and get that device (5) joins and freight container is colluded the work of getting device (5) control.
2. according to the heavy piler of the described freight container of claim 1, it is characterized in that: described column (1-1) is 500 * 500 rectangular steel tube columns, described entablatrance (1-2) is installed in column (1-1) top by flange and high strength bolt, and described cross sill (1-3) is installed in column (1-1) bottom by flange and high strength bolt.
3. according to claim 1 or the heavy piler of 2 described freight containers, it is characterized in that: described entablatrance (1-2) is welded by channel-section steel and steel plate, and described cross sill (1-3) is welded by rectangular steel pipe and steel plate.
4. according to the heavy piler of the described freight container of claim 1, it is characterized in that: described goods attitude detecting device comprises having or not on goods overlength, super wide and superelevation detecting device (2-11), pallet fork return detecting device (2-12), the pallet fork and has or not freight detection device (2-14) in freight detection device (2-13) and the goods yard.
5. according to the heavy piler of the described freight container of claim 4, it is characterized in that: have or not on described goods overlength, super wide and superelevation detecting device (2-11), pallet fork return detecting device (2-12), the pallet fork to have or not freight detection device (2-14) to be correlation opto-electronic pickup or reflective photoelectric sensor in freight detection device (2-13) and the goods yard.
6. according to the heavy piler of the described freight container of claim 1, it is characterized in that: described detection and location device (2-5) is installed in that fork (5-3) is gone up and the stretching operation of last fork (5-3) is carried out detection and location, and described detection and location device (2-5) joins with master controller.
7. according to the heavy piler of the described freight container of claim 1, it is characterized in that: described loading platform (4) adopts hollow rectangle steel pipe and welded steel plate to form.
8. according to the heavy piler of the described freight container of claim 1, it is characterized in that: described freight container colludes gets the forging of device (5) employing high-quality structural steel, is processed into C type body structure.
9. according to the heavy piler of the described freight container of claim 1, it is characterized in that: the reducing motor in the described jacking system (6-1) for worm-gear speed reducer, planet-gear speed reducer or band brake electrical motor.
10. according to the heavy piler of the described freight container of claim 1; it is characterized in that: described rope broken protector is made of the mechanical rope broken protector (2-21) and the electric rope broken protector (2-22) that are installed in respectively on the loading platform; described electric rope broken protector (2-22) is disconnected rope detecting sensor; described disconnected rope detecting sensor with detected disconnected rope signal output to master controller; master controller receives the disconnected rope detected signal of detecting sensor and exports control signal corresponding and give loading platform lifting control unit, and described loading platform lifting control unit receives the control signal of master controller output and exports control signal and give the jacking system that is connected on its mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105715873A CN102040177B (en) | 2010-12-03 | 2010-12-03 | Heavy duty stacker for containers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105715873A CN102040177B (en) | 2010-12-03 | 2010-12-03 | Heavy duty stacker for containers |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102040177A true CN102040177A (en) | 2011-05-04 |
| CN102040177B CN102040177B (en) | 2012-08-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105715873A Expired - Fee Related CN102040177B (en) | 2010-12-03 | 2010-12-03 | Heavy duty stacker for containers |
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| Country | Link |
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| CN (1) | CN102040177B (en) |
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| CN102674208A (en) * | 2012-06-07 | 2012-09-19 | 无锡中鼎物流设备有限公司 | Stacking machine fork convenient for detection |
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| CN102817010A (en) * | 2011-06-10 | 2012-12-12 | 北京北方微电子基地设备工艺研究中心有限责任公司 | Single-arm lifting device and dual-arm lifting device |
| WO2013000228A1 (en) * | 2011-06-29 | 2013-01-03 | 湖南三一智能控制设备有限公司 | Hoisting tool of empty box stacking machine and empty box stacking machine |
| CN102701116A (en) * | 2012-06-07 | 2012-10-03 | 无锡中鼎物流设备有限公司 | Oil receiving device for steel wire rope in winding drum of piler |
| CN102674208B (en) * | 2012-06-07 | 2016-04-13 | 无锡中鼎物流设备有限公司 | Be convenient to the stacker fork detected |
| CN102701116B (en) * | 2012-06-07 | 2016-01-13 | 无锡中鼎物流设备有限公司 | A kind of oil-collecting device for piler reel steel wire ropes |
| CN102674208A (en) * | 2012-06-07 | 2012-09-19 | 无锡中鼎物流设备有限公司 | Stacking machine fork convenient for detection |
| CN102730604A (en) * | 2012-06-18 | 2012-10-17 | 三一集团有限公司 | Tandem hybrid fork lift truck |
| CN103569910A (en) * | 2012-07-25 | 2014-02-12 | 米亚斯物流设备（昆山）有限公司 | Novel telescopic fork |
| CN103569910B (en) * | 2012-07-25 | 2016-03-23 | 米亚斯物流设备（昆山）有限公司 | Novel extensible fork |
| CN103278765A (en) * | 2013-06-19 | 2013-09-04 | 苏州信亚科技有限公司 | Testing structure of blood glucose meter |
| WO2015003437A1 (en) * | 2013-07-09 | 2015-01-15 | 京东方科技集团股份有限公司 | Pallet fork assembly for stacker, stacker, and method for carrying cassette |
| CN103539039A (en) * | 2013-09-13 | 2014-01-29 | 合肥井松自动化科技有限公司 | Steel wire rope stacking machine |
| CN103837576A (en) * | 2014-03-05 | 2014-06-04 | 国家电网公司 | On-line air-hanging insulator lifting device |
| WO2016026274A1 (en) * | 2014-08-16 | 2016-02-25 | 浙江大学苏州工业技术研究院 | Walking framework of high-speed three-dimensional access device |
| CN106082039A (en) * | 2016-08-26 | 2016-11-09 | 合肥搬易通科技发展有限公司 | A kind of speed limiting safety system of high-order stacking door frame |
| CN106185213A (en) * | 2016-08-26 | 2016-12-07 | 宁波海天精工股份有限公司 | A kind of FMS workbench transport establishment |
| CN106276019A (en) * | 2016-08-26 | 2017-01-04 | 宁波海天精工股份有限公司 | A kind of horizontal Machining centers many pallets exchange system apparatus for automatically lifting |
| CN106082039B (en) * | 2016-08-26 | 2018-12-11 | 合肥搬易通科技发展有限公司 | A kind of speed limiting safety system of high position stacking door frame |
| CN110139814B (en) * | 2016-10-10 | 2021-05-07 | Tgw机械有限公司 | Shelf manipulator for shelf warehouse system and shelf warehouse system |
| CN110139814A (en) * | 2016-10-10 | 2019-08-16 | Tgw机械有限公司 | Shelf operation machine and accessibility and weight distribute improvedd Rack storage system |
| CN106347915A (en) * | 2016-11-08 | 2017-01-25 | 苏州博达特机电科技有限公司 | Multilevel stretching fork structure |
| CN108383043B (en) * | 2017-01-16 | 2020-04-07 | 浙江国自机器人技术有限公司 | Modular forklift type transfer robot |
| CN108383043A (en) * | 2017-01-16 | 2018-08-10 | 浙江国自机器人技术有限公司 | A kind of modular fork-lift type transfer robot |
| CN107512679A (en) * | 2017-09-29 | 2017-12-26 | 北京正合慧视科技有限公司 | The operating method of gantry transfer robot and gantry transfer robot |
| CN107512679B (en) * | 2017-09-29 | 2023-07-14 | 北京正合慧视科技有限公司 | Door type transfer robot and method for operating door type transfer robot |
| CN108946575A (en) * | 2018-07-19 | 2018-12-07 | 芜湖籁余新能源科技有限公司 | A kind of Shipping device |
| CN110255202A (en) * | 2019-05-10 | 2019-09-20 | 盐城品迅智能科技服务有限公司 | A kind of the Intelligent Laser guiding piler and application method of view-based access control model positioning |
| CN111675141A (en) * | 2020-06-30 | 2020-09-18 | 太原福莱瑞达物流设备科技有限公司 | Cargo handling elevator |
| CN111994829A (en) * | 2020-08-26 | 2020-11-27 | 广东博智林机器人有限公司 | Loading platform and stacker |
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