CN102010221B - Outer wall lightweight ceramic tile and production method thereof - Google Patents
Outer wall lightweight ceramic tile and production method thereof Download PDFInfo
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- CN102010221B CN102010221B CN 201010507504 CN201010507504A CN102010221B CN 102010221 B CN102010221 B CN 102010221B CN 201010507504 CN201010507504 CN 201010507504 CN 201010507504 A CN201010507504 A CN 201010507504A CN 102010221 B CN102010221 B CN 102010221B
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Abstract
The invention relates to a lightweight ceramic tile for outer wall decoration and a production method thereof. The lightweight ceramic tile is produced by proportionally mixing a base material and a pore-forming material; the base material is prepared by mixing 20%-45% of clay, 15%-40% of feldspar, 10%-30% of china stone and other ceramic raw materials according to the requirement of a formula and then adding 0.1%-0.5% of dispergator; and the pore-forming material is prepared by mixing 10%-30% of clay, 30%-60% of feldspar, 25%-40% of china stone, 1%-8% of pore-forming agent and other ceramic raw materials according to the requirement of a formula. The production method is as follows: proportionally mixing the base material and the pore-forming material respectively, and then carrying out wet milling, sieving, deironing and spray drying granulation on the mixed material by a ball mill for later use; and proportionally mixing the granulized base material and pore-forming material, pressing by a hydraulic press, and then sintering at a high temperature of 1150-1220 DEG C to produce the outer wall lightweight tile with small volume density (less than or equal to 1.5g/cm3) and high strength. The obtained product has the characteristics of level surface and small volume density, thereby being an excellent outer wall lightweight ceramic tile.
Description
One, technical field
The present invention relates to a kind of outer wall lightweight ceramic tile and production method thereof, also relate to its concrete production method simultaneously especially for the light-weight ceramic tile of decoration of exterior wall.
Two, prior art
Do the external wall heat insulation system deadweight of finish coat up to 50kg/m with ceramic tile at present
2-80kg/m
2, be 5～8 times of coating ornamental surface system weight, have a strong impact on the security of adhering between ceramic tile and the protective facing, it is very necessary for external wall heat insulation system therefore to develop a kind of lightweight external brick.
Patent CN101182232A discloses a kind of method of utilizing tile polished waste to produce light-weight ceramic tile, and light cinder brick is by mixing such as tile polished waste, useless powder, tougheners, suppresses behind mist projection granulating, burns till.But the product that this production method is produced can not carry out large-scale production owing to used a large amount of tile polished wastes in the area that does not have tile polished waste, and product must be through cold work such as later stage edgings.
Patent CN01108123 discloses a kind of light foamed ceramic decorative tile and manufacture method thereof, and decorative block is the burned material of all being mixed the thing stampings by ceramic batch, whipping agent, frame material, and wherein ceramic batch and whipping agent consist of the fine powder base-material of decorative block.The product cost that this method is produced is higher, and production process is wayward.
Three, summary of the invention
Purpose of the present invention provides a kind of large-scale production for the weak point of conventional art, has lightweight, the performance such as high-strength, can alleviate a kind of outer wall lightweight ceramic tile of buildings load-bearing.
Another object of the present invention relates to its production method.
The objective of the invention is to finish like this: it is that described basestocks (1), clay 20%～45%, feldspar 15%～40%, porcelain stone 10%～30% porcelain raw material were by prescription requirement mixing after basestocks and pore creating agent were mixed by proportioning for a kind of outer wall lightweight ceramic tile; (2), in compound, add 0.1%～0.5% dispergator; Described pore creating agent: clay 10%～30%, feldspar 30%～60%, porcelain stone 25%～40%, pore former 1%～8% ceramic raw material mix by the prescription requirement;
Its production method: basestocks, pore creating agent are mixed by proportioning respectively, compound respectively through the ball mill wet-milling, sieve, stand-by after the deironing, spray drying granulation; After basestocks after the granulation, pore creating agent mixed by proportioning, through the hydraulic press compacting, through high temperature 1150-1220 ℃ burn till after, produce and have volume density≤1.5g/cm
3The high exterior wall light cinder brick of intensity.
Another production method of production technique of the present invention is:
(1), with basestocks, pore creating agent by the proportioning dry mixed, add water wet mixing, pugging through stirrer, twin rollers, make pug, old rear for subsequent use;
(2), will through the pug after old by the feeding machine feed, through the de-airing extruder extrusion molding, enter roller kiln burning after the moisture eliminator drying; After burning till, goods are finished product.
The product that adopts the present invention to produce has following effect:
(1), in the past weak point, the invention provides a kind of simple, easy row, be beneficial to the production method of mass-producing;
(2), production technique of the present invention, the production process of pore-forming is controlled easily, and product does not need post-production;
(3), product of the present invention, volume density is little, is conducive to alleviate the load-bearing of buildings and has decorative effect.
(4), shape of product is regular, planeness is good.
Outer wall lightweight ceramic tile of the present invention is to have a little external wall decorative material of volume density through what high temperature burnt till after the compacting of basestocks and pore creating agent.
Five, concrete embodiment
A kind of outer wall lightweight ceramic tile of the present invention, it is that described basestocks (1), clay 20%～45%, feldspar 15%～40%, porcelain stone 10%～30% ceramic raw material were by prescription requirement mixing after basestocks and pore creating agent were mixed by proportioning; (2), in compound, add 0.1%～0.5% dispergator; Described pore creating agent: clay 10%～30%, feldspar 30%～60%, porcelain stone 25%～40%, pore former 1%～8% ceramic raw material mix by the prescription requirement;
Its production method: basestocks, pore creating agent are mixed by proportioning respectively, compound respectively through the ball mill wet-milling, sieve, stand-by after the deironing, spray drying granulation; After basestocks after the granulation, pore creating agent mixed by proportioning, through the hydraulic press compacting, through high temperature 1150-1220 ℃ burn till after, produce and have volume density≤1.5g/cm
3The high exterior wall light cinder brick of intensity.
Embodiment 1
With basestocks 80%, after pore creating agent 20% mixes, be compressed to the specification of 60mm * 240mm * 10mm through 1703 type hydraulic presses, after drying, and base substrate water ratio＜0.1%, roller kiln burn till 1200 ℃ of temperature.Volume density＜the 1.4g/cm of goods
3, strength at break＞800N is a kind of good external wall light cinder brick.
Embodiment 2
Just basestocks 60%, after pore creating agent 40% mixes, after the hydraulic press compacting, carries out glaze spraying in billet surface and decorates, and after drying, burns till in roller kiln, and firing temperature is 1150 ℃, and the volume density of goods is＜1.1g/cm
3, product surface is respond well, is a kind of good outer wall lightweight ceramic tile equally.
Embodiment 3
With basestocks 85%, after pore creating agent 15% mixes, add water 18% usefulness stirrer, twin rollers wet mixing, oldly extrude the mud plate that specification is 300mm * 300mm * 15mm with de-airing extruder afterwards, after drying, in roller kiln, burn till, temperature is 1170 ℃, and the goods planeness is good.
Claims (3)
1. outer wall lightweight ceramic tile is characterized in that: it is that described basestocks (1), clay 20%～45%, feldspar 15%～40%, porcelain stone 10%～30% ceramic raw material were by prescription requirement mixing after basestocks and pore creating agent were mixed by proportioning; (2), in compound, add 0.1%～0.5% dispergator; Described pore creating agent: clay 10%～30%, feldspar 30%～60%, porcelain stone 25%～40%, pore former 1%～8% ceramic raw material mix by the prescription requirement, its production method: basestocks, pore creating agent are mixed by proportioning respectively, compound respectively through the ball mill wet-milling, sieve, stand-by after the deironing, spray drying granulation; After basestocks after the granulation, pore creating agent mixed by proportioning, through the hydraulic press compacting, through high temperature 1150-1220 ℃ burn till after, production have volume density≤1.5g/cm
3The high exterior wall light cinder brick of intensity.
2. its production method of a kind of outer wall lightweight ceramic tile as claimed in claim 1: basestocks, pore creating agent are mixed by proportioning respectively, compound respectively through the ball mill wet-milling, sieve, stand-by after the deironing, spray drying granulation; After basestocks after the granulation, pore creating agent mixed by proportioning, through the hydraulic press compacting, through high temperature 1150-1220 ℃ burn till after, produce and have volume density≤1.5g/cm
3The high exterior wall light cinder brick of intensity.
3. outer wall lightweight ceramic tile is characterized in that: it is that described basestocks (1), clay 20%～45%, feldspar 15%～40%, porcelain stone 10%～30% ceramic raw material were by prescription requirement mixing after basestocks and pore creating agent were mixed by proportioning; (2), in compound, add 0.1%～0.5% dispergator; Described pore creating agent: clay 10%～30%, feldspar 30%～60%, porcelain stone 25%～40%, pore former 1%～8% ceramic raw material mix by the prescription requirement, its production method,
(1), with basestocks, pore creating agent by the proportioning dry mixed, add water wet mixing, pugging through stirrer, twin rollers, make pug, old rear for subsequent use;
(2), will through the de-airing extruder extrusion molding, enter roller kiln burning after the moisture eliminator drying through the pug after old by the feeding machine feed, be finished product after goods burn till.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010507504 CN102010221B (en) | 2010-10-14 | 2010-10-14 | Outer wall lightweight ceramic tile and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010507504 CN102010221B (en) | 2010-10-14 | 2010-10-14 | Outer wall lightweight ceramic tile and production method thereof |
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| CN102010221A CN102010221A (en) | 2011-04-13 |
| CN102010221B true CN102010221B (en) | 2013-03-06 |
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| CN 201010507504 Active CN102010221B (en) | 2010-10-14 | 2010-10-14 | Outer wall lightweight ceramic tile and production method thereof |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103696554B (en) * | 2013-12-24 | 2016-05-04 | 瑞高(浙江)建筑系统有限公司 | A kind of plucking veneer exterior dry-hang ceramic plate preparation method and products thereof |
| CN103739274B (en) * | 2013-12-31 | 2015-04-22 | 咸阳陶瓷研究设计院 | Method for producing ceramic insulation board by tailings of lead zinc ore |
| CN103819216A (en) * | 2013-12-31 | 2014-05-28 | 咸阳陶瓷研究设计院 | Production method of dry-hanging ceramic plate |
| CN115959927A (en) * | 2023-01-13 | 2023-04-14 | 广东天弼陶瓷有限公司 | Ceramic tile with whole-body travertine structure and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6602341B1 (en) * | 1999-02-26 | 2003-08-05 | Imerys Minerals Limited | Treating kaolinitic clays |
| CN101050105A (en) * | 2007-03-14 | 2007-10-10 | 萧华 | Polished brick in porcelain character, and fabricating technique |
| CN101186484A (en) * | 2007-12-10 | 2008-05-28 | 阳城县侨枫瓷业有限公司 | Method for producing high-grade under enamel colored drawing household porcelain from low-quality clay |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2980457B2 (en) * | 1992-08-04 | 1999-11-22 | 東陶機器株式会社 | Base for sanitary ware and its manufacturing method |
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2010
- 2010-10-14 CN CN 201010507504 patent/CN102010221B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6602341B1 (en) * | 1999-02-26 | 2003-08-05 | Imerys Minerals Limited | Treating kaolinitic clays |
| CN101050105A (en) * | 2007-03-14 | 2007-10-10 | 萧华 | Polished brick in porcelain character, and fabricating technique |
| CN101186484A (en) * | 2007-12-10 | 2008-05-28 | 阳城县侨枫瓷业有限公司 | Method for producing high-grade under enamel colored drawing household porcelain from low-quality clay |
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| CN102010221A (en) | 2011-04-13 |
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