CN101986832B - Box type incubator with large egg capacity - Google Patents

Box type incubator with large egg capacity Download PDF

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Publication number
CN101986832B
CN101986832B CN200910017820A CN200910017820A CN101986832B CN 101986832 B CN101986832 B CN 101986832B CN 200910017820 A CN200910017820 A CN 200910017820A CN 200910017820 A CN200910017820 A CN 200910017820A CN 101986832 B CN101986832 B CN 101986832B
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China
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egg
water cooling
plate
box type
air
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Expired - Fee Related
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CN200910017820A
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CN101986832A (en
Inventor
黄立
张洪林
孙文成
高宗喜
刘学涛
周历群
殷勇
郭庆亮
李岩
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YIAN ELECTRONIC CO Ltd QINGDAO BONDED AREA
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YIAN ELECTRONIC CO Ltd QINGDAO BONDED AREA
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Publication of CN101986832A publication Critical patent/CN101986832A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/70Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in livestock or poultry
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/50Livestock or poultry management

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Abstract

The invention discloses a box type incubator with a large egg capacity, which comprises a box body, a box door, a left side plate, a right side plate, a rear box plate, a top plate, a control cabinet, an air outlet, a humidifying nozzle, a water receiving basin, an air door system, a water cooling pipe, a fan, an air inlet, a suspended ceiling, an air equalizing plate, a main control temperature probe, a main control humidity probe, a water cooling heat exchanger, an egg vehicle and a backflow temperature probe. The box type incubator is characterized in that the water cooling pipe and the water cooling heat exchanger are installed in the box body of the incubator and the air equalizing plate is added. The box type incubator ensures stable and uniform temperature field and humidity field in the box body, reduces temperature difference of different areas in the box body of the incubator, decreases the high temperature produced by the self-heating of embryo and is beneficial to the improvement of incubation quality; moreover, the energy-saving effect is obvious, the egg capacity of unit building area is large, and the cost is lowered.

Description

Big egg-containing amount box type hatching machine
Technical field the present invention relates to hatch machine, particularly box type hatching machine.
Background technology has domestic box type hatching machine now, is mostly to adopt draught fan that major impetus distinguished and admirable in the hatch machine is provided, and forced cooling when built-in temperature is too high, carried out by air-cooled fan and damper motor control air door size is carried out the intake adjusting.The mode of these several kinds of temperature adjustments has two outstanding shortcomings: the one, owing to, can change air pressure, air-flow in the machine like this, the gas flow temperature field in the hatch machine is impacted through air door size adjustment intake and the air-cooled fan forced cooling of employing; The inside and outside air-flow exchange capacity of hatch machine is big; Humidity in the machine keeps incessantly causing the frequent humidification of hatch machine, makes the local temperature that adds wet zone low excessively; Thereby worsen the built-in temperature field, have influence on incubation rate; The 2nd, because air-cooled forced cooling ability is influenced by ambient temperature, cooling capacity is poor, and it is few to take away kind of the self-heating that the egg embryo produces in the hatching later stage, has limited the egg-containing amount of hatch machine.
The hatch machine that existing circulation ventilates can form " O " type of circulation in casing distinguished and admirable, and stable temperature field is arranged, and helps controlling hatching technique; Reach good energy-conservation and hatching effect; But this airflow direction property is strong, because the refraction of air-flow inertia and hatch machine box side, its first half of airflow velocity ratio of egg district windward side the latter half is a lot of greatly; Airflow field is inhomogeneous, causes hatching later stage egg table non-uniform temperature.The kinetic energy of the air-flow that comes out from blower fan needs bigger space be converted into static pressure, promptly requires the space between windward side, egg district and the hatch machine box side to want big, cause unit to go into the incubation floor space and strengthen, and has increased the hatching building cost.Simultaneously, owing to plant egg embryo self-heating, the distinguished and admirable meeting of this " O " type is taken the self-heating heat in egg district, the air-flow upper reaches to the downstream egg district, thereby in box house formation temperature gradient, the existence of this thermograde also can produce negative influence to incubation rate.
Summary of the invention the purpose of this invention is to provide a kind of big egg-containing amount box type hatching machine; It is little that the incubation floor space is gone into by this hatch machine unit; Egg-containing amount is big, and the temperature fluctuation in the hatch machine casing is less, temperature field and moisture field stable and uniform; Thereby improved the incubation rate of birds, beasts and eggs, guaranteed the hatching quality.
The objective of the invention is to realize: a kind of big egg-containing amount box type hatching machine through following technical scheme; Comprise casing, chamber door, left plate, right plate, rearing-box plate, top board, switch board, air outlet, humidifying spraying nozzle, water-accepting basin, damper system, water cooling tube, fan, air inlet, furred ceiling, homogenating plate, master control temp probe, master control moisture probe, water cooling heat exchanger, egg car and reflux temperature probe; It is characterized in that water cooling tube and water cooling heat exchanger being installed, and increase homogenating plate at the hatch machine box house.
Said water cooling tube is arranged on the hatch machine roof box in the technique scheme;
Said water cooling heat exchanger is arranged between the egg car adjacent in the hatch machine in the technique scheme, reduces the high temperature and the from left to right temperature rise between the egg car that are produced by embryo's self-heating, guarantees that the hatching built-in temperature is even;
Said homogenating plate is installed in the latter half near two egg cars of hatch machine left plate in the technique scheme, to improve the windage of the latter half, makes that whole section air-flow is more even;
Said furred ceiling in the technique scheme removes near the furred ceiling above two egg cars of hatch machine left plate, and a part of air-flow is refluxed in advance, makes the air-flow in complete machine egg district more even;
Said incubator tray carriage is parallel with egg district airflow direction in the technique scheme, reduces gas-flow resistance, helps the temperature difference that zones of different in the egg car was crossed and reduced to air communication;
Said incubator tray carriage in the technique scheme can be according to the production needs, and it is vertical with egg district airflow direction to be designed to the incubator tray carriage.
The advantage of this big egg-containing amount box type hatching machine is: one, temperature field and moisture field stable and uniform in the hatch machine casing help improving hatching quality; Two, reduce the temperature difference of zones of different in the hatch machine casing; Three, reduce the high temperature that produces by embryo's self-heating; Four, energy-saving effect is obvious; Five, unit construction area egg-containing amount is big, reduces cost; Six, simple in structure, be convenient to safeguard, manage saving personnel spending greatly.
Description of drawings Fig. 1 is a complete machine Facad structure sketch map of the present invention.(be show internal structure, remove chamber door)
Fig. 2 is a left surface structural representation of the present invention.
Fig. 3 is a plan structure sketch map of the present invention.
Fig. 4 is the structural representation of water cooling tube among the present invention.
Fig. 5 is the structural representation of water cooling heat exchanger among the present invention.
Fig. 6 is the incubator tray carriage sketch map among the present invention.
Embodiment is described further the present invention below in conjunction with embodiment and accompanying drawing.
Fig. 1 is complete machine Facad structure sketch map of the present invention and airflow direction sketch map, comprises casing (1), left plate (2), air outlet (3), water-accepting basin (4), humidifying spraying nozzle (5), furred ceiling (6), damper system (7), water cooling tube (8), top board (9), fan (10), air inlet (11), right plate (12), homogenating plate (13), master control temp probe (14), master control moisture probe (15), water cooling heat exchanger (16), egg car (17) and reflux temperature probe (18).
Fig. 2 is a left surface structural representation of the present invention, also is the homogenating plate scheme of installation, comprises water cooling tube (8), top board (9), fan (10), homogenating plate (13), egg car (17), rearing-box plate (19) and chamber door (20).
Fig. 3 is the plan structure sketch map of complete machine of the present invention, comprises left plate (2), air outlet (3), water-accepting basin (4), humidifying spraying nozzle (5), fan (10), air inlet (11), right plate (12), water cooling heat exchanger (16), rearing-box plate (19), chamber door (20), switch board (21), first egg car (22), second egg car (23), the 3rd egg car (24), the 4th egg car (25), the 5th egg car (26), the 6th egg car (27), the 7th egg car (28) and the 9th egg car (29).
Fig. 4 is the structural representation of water cooling tube among the present invention, and its structure comprises water inlet (30), magnetic valve (31), discharge outlet (32) and cooling copper tube (33).In the present embodiment, water cooling tube (8) is arranged on the top board (9) of hatch machine, like Fig. 1, shown in Figure 2.Master control temp probe (14) is measured the temperature in the casing; When measured value is higher than start-up temperature point; The magnetic valve (31) of main control system control water cooling tube (8) is opened, and cold water gets in the cooling copper tube (33) and the air in the hatch machine carries out heat exchange, air themperature in the reduction machine; When measured value was equal to or less than start-up temperature point, magnetic valve (31) cut out, and cooling water stops to get in the cooling copper tube (33).The start-up temperature point that water cooling tube (8) is set is lower than air door and opens temperature spot big, air-cooled starting fan; Thereby guarantee preferential water cooling tube (8) cooling of adopting; Thereby can reduce air door, air-cooled fan unlatching number of times; Make the interior ventilation of hatching later stage hatch machine stable, help gas concentration lwevel and relative moisture in the controller, reach the purpose of optimizing temperature field in hatching machine.Because water cooling tube (8) is far away from the egg district, air-flow has sufficient stirring space, and is very little to the inhomogeneity influence of temperature field in hatching machine during cooling.Water cooling tube (8) adopts intermittently water-cooling pattern through magnetic valve (31) control water inlet, and control is simple, reduces use cost.
Fig. 5 is the structural representation of the water cooling heat exchanger among the present invention, comprises master control temp probe (14), cooling copper tube (33), water inlet (34), support (35) and discharge outlet (36).3 groups of water cooling heat exchangers (16) are set in the present embodiment altogether, are arranged between the adjacent egg car, as shown in Figure 1.In the hatching later stage, the embryo produces self-heating, and the reflux airflow temperature raises; The temperature value that the measured temperature of reflux temperature probe (18) is set than master control temp probe (14) is big, and As time goes on, the temperature difference between these two values is increasing; When difference reaches the temperature gap of a setting, and the duration reach 10 minutes, the water circulating pump in the master control system control water cooling heat exchanger (16) starts; Water in the water cooled pipeline begins to circulate; After 3 minutes, the ratio that the proportioning valve in the heat exchanger (16) is regulated recirculation water and cold water according to the air-flow temperature rise reduced the temperature gap in the casing.Water circulating pump and proportioning valve are installed in the outside of casing (1), and per 3 minutes of proportioning valve is regulated once for one-period.Water cooling heat exchanger (16) is not only taken away embryo's self-heating of complete machine, also reduces the from left to right temperature rise between the egg car simultaneously effectively.Water temperature in the water cooling heat exchanger (16) is regulated proportional valve control by master control system according to the air-flow temperature rise, and cooling effect is gentle, can not cause near the egg temperature of cooling copper tube (33) low excessively.
In the present embodiment, the discharge outlet of advancing of hatch machine water cooling tube (8) and water cooling heat exchanger (16) all is independent.Draining all is discharged to return water pipe through discharge outlet, the partial reflux water that water inlet comes from underground cooling water and reclaims through return water pipe, and cooling water and recirculation water mix, and water temperature is regulated, is controlled according to the air-flow temperature rise by proportioning valve, and cooling effect is gentle more.Return water pipe remainder water can not cause waste all as whole production, domestic water of hatching factory through reclaiming.
In the present embodiment, eight egg cars of the inner installation of hatch machine, as shown in Figure 3.For the effective unit's of utilization construction area; Improve the egg-containing amount of hatch machine; Require non-egg car zone promptly between first egg car (22), second egg car (23) and the right plate (12); Reduce as far as possible in zone between the 7th egg car (28), the 8th egg car (29) and the left plate (2), but because the refraction of air-flow inertia and left plate (2) makes a lot greatly through its first half of airflow velocity ratio of the 7th egg car (28) and the 8th egg car (29) the latter half; Increase along with the hatching of breeding eggs fate; Embryo's quantity of heat production increases gradually, and the design temperature difference in gas flow temperature and the hatch machine reduces gradually, and the 7th egg car (28) and the 8th egg car (29) the latter half kind egg temperature can be more and more lower than the first half kind egg temperature.For the 7th egg car (28), the air velocity of the 8th egg car (29) the latter half and the air velocity difference of the first half are diminished; The air-flow in complete machine egg district is more even; Remove the furred ceiling (6) above the 7th egg car (28) and the 8th the egg car (29); A part of air-flow is refluxed at the upper position place of the 7th egg car (28) and the 8th egg car (29) in advance, as shown in Figure 1.The latter half at the 7th egg car (28) and the 8th egg car (29) increases a homogenating plate (12) simultaneously; As shown in Figure 2; Improved the windage of egg car the latter half like this; According to the continuity of air-flow, be that the first half and the latter half air-flow difference diminish, make that further the air-flow in complete machine egg district is more even.
Fig. 6 is the incubator tray carriage sketch map among the present invention, comprises casing (1), top board (9), fan (10), egg car (17), egg blockchain bar (37) and incubator tray carriage (38).Air-flow in the hatch machine is to pass 8 egg cars from left to right, and is as shown in Figure 1, because hatching later stage embryo produces self-heating; The temperature that air flow stream is crossed behind the egg district can raise gradually, 8 kind egg temperature gaps between the egg car is increased, in order to reduce temperature gap; Designed egg district airflow direction and the parallel scheme of incubator tray carriage (38) in the present embodiment, improved egg surface air velocity, the resistance of air-flow is reduced; And when egg-turning; The bigger slit of feasible one-tenth more helps the air communication mistake between the incubator tray carriage, balance the temperature difference between the egg car.In order to reduce temperature gap, also can adopt the incubator tray carriage vertical with egg district airflow direction.
This hatch machine can adopt by the gross to go into to incubate, and the hatching technique of rule also can adopt in batches to go into to incubate by the gross, in batches the hatching technique of rule.Through prototype test, hatching achievement is stable, and energy-conservation obviously it is little that unit egg amount takies construction area, and egg-containing amount is big.

Claims (7)

1. one kind big egg-containing amount box type hatching machine; Comprise casing, chamber door, left plate, right plate, rearing-box plate, top board, switch board, air outlet, humidifying spraying nozzle, water-accepting basin, damper system, water cooling tube, fan, air inlet, furred ceiling, homogenating plate, master control temp probe, master control moisture probe, water cooling heat exchanger, egg car and reflux temperature probe; It is characterized in that water cooling tube and water cooling heat exchanger being installed, and increase homogenating plate at the hatch machine box house.
2. big egg-containing amount box type hatching machine according to claim 1 is characterized in that water cooling tube is arranged on the hatch machine roof box;
3. big egg-containing amount box type hatching machine according to claim 1 is characterized in that water cooling heat exchanger is arranged between the egg car adjacent in the hatch machine;
4. big egg-containing amount box type hatching machine according to claim 1 is characterized in that homogenating plate is installed in the latter half near two egg cars of hatch machine left plate;
5. big egg-containing amount box type hatching machine according to claim 1 is characterized in that removing the furred ceiling near above the hatch machine left plate egg car;
6. big egg-containing amount box type hatching machine according to claim 1 is characterized in that the incubator tray carriage is parallel with egg district airflow direction;
7. incubator tray carriage according to claim 6, it is characterized in that can be according to producing needs, and it is vertical with egg district airflow direction to be designed to the incubator tray carriage.
CN200910017820A 2009-08-06 2009-08-06 Box type incubator with large egg capacity Expired - Fee Related CN101986832B (en)

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CN101986832B true CN101986832B (en) 2012-10-10

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102187823B (en) * 2011-06-13 2013-10-09 安徽瑞格电子科技有限公司 Poultry hatching equipment
CN103988793B (en) * 2014-05-29 2015-09-16 安徽瑞格电子科技有限公司 A kind of tunnel type hatching equipment
CN105145408A (en) * 2015-07-03 2015-12-16 安徽瑞格电子科技有限公司 Intelligent automatic error correcting control tunnel type hatching equipment
CN107432256A (en) * 2017-08-30 2017-12-05 青岛兴仪电子设备有限责任公司 A kind of poultry egg embryo activation equipment and method
CN108293916A (en) * 2018-03-14 2018-07-20 山东智诚农牧发展科技股份有限公司 It is a kind of to hatch storehouse convenient for regulation and control gas temperature and the large-scale of humidity
CN115136927B (en) * 2022-05-25 2023-12-01 安徽省农业科学院畜牧兽医研究所 Egg hatching method and egg hatching device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5005523A (en) * 1988-01-19 1991-04-09 Marmon Corporation Hatcher with internally mounted exhaust duct and exhaust damper control means
CN2142263Y (en) * 1992-12-12 1993-09-22 陈勇珍 Incubator for poultry
US5410985A (en) * 1992-01-21 1995-05-02 Chick Master Incubator Company Poultry incubator and method
CN2369486Y (en) * 1997-10-07 2000-03-22 张智雄 Preheating hatching box (room)
CN1596624A (en) * 2003-09-20 2005-03-23 青岛保税区依爱电子有限责任公司 Case-type hatching apparatus with laminar flow ventilation
CN201528582U (en) * 2009-08-06 2010-07-21 青岛保税区依爱电子有限责任公司 Box-type incubator with large egg capacity

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5005523A (en) * 1988-01-19 1991-04-09 Marmon Corporation Hatcher with internally mounted exhaust duct and exhaust damper control means
US5410985A (en) * 1992-01-21 1995-05-02 Chick Master Incubator Company Poultry incubator and method
CN2142263Y (en) * 1992-12-12 1993-09-22 陈勇珍 Incubator for poultry
CN2369486Y (en) * 1997-10-07 2000-03-22 张智雄 Preheating hatching box (room)
CN1596624A (en) * 2003-09-20 2005-03-23 青岛保税区依爱电子有限责任公司 Case-type hatching apparatus with laminar flow ventilation
CN201528582U (en) * 2009-08-06 2010-07-21 青岛保税区依爱电子有限责任公司 Box-type incubator with large egg capacity

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