CN101973033A - Single-arm palletizing robot control system and method - Google Patents

Single-arm palletizing robot control system and method Download PDF

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Publication number
CN101973033A
CN101973033A CN 201010274521 CN201010274521A CN101973033A CN 101973033 A CN101973033 A CN 101973033A CN 201010274521 CN201010274521 CN 201010274521 CN 201010274521 A CN201010274521 A CN 201010274521A CN 101973033 A CN101973033 A CN 101973033A
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China
Prior art keywords
folder case
plc
roller shutter
axis
servo controller
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CN 201010274521
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CN101973033B (en
Inventor
刘远强
郭伟越
张凯
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Guangzhou Vanta Intelligent Equipment Technology Co ltd
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GUANGZHOU WANSHIDE PACKING MACHINERY CO Ltd
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Publication of CN101973033A publication Critical patent/CN101973033A/en
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Abstract

The invention relates to a palletizing robot control system comprises a man-machine control panel, a regulating system and a grasping system, wherein the man-machine control panel is connected with the regulating system after sequentially passing through a PLC (Programmable Logic Controller) and a servo controller, the man-machine control panel is connected with the grasping system by the PLC, and the grasping system comprises a clamp box cylinder, a clamp box magnet switch, a rolling motor and a rolling approach switch and a rolling curtain. A palletizing robot control method comprises the following steps of: when a layer of boxes pushed by a front end device is received, judging the height of the layer by a controller, and controlling the actions of translating an X axis, elevating a Y axis and rotating an R axis by the servo controller to place the boxes in an appointed position; lifting the rolling curtain; palletizing the boxes; then, returning a gripping device to an initial position; waiting for processing the next layer of boxes; controlling X, Y and R axis servo motors to cooperatively work by the man-machine control panel; transporting the boxes in place once; and palletizing the boxes. The invention has the advantages of simple structure, high speed, low cost, and the like.

Description

A kind of single-arm stacker crane device people's control system and method
Technical field
The present invention relates to stacking machine, especially to the equipment that chest is organized into groups of industries such as beer, beverage, packaging for foodstuff.
Background technology
Stacking machine is mechanical, electrical integrated new high-tech product.In, the Low Level Code stack machine can satisfy in low-producing production needs.The organizational systems and the number of plies that can be as requested finished the piling to various products such as pocket, blob of viscose, casings.When using stacking machine, the problem that needs to consider be utilize stacking machine self motion how the time article of piling neat, be not easy down, the direction of each article can satisfy the demands.Present stacking machine control system generally has only two directions of motion: the X-axis direction of motion and the Y-axis direction of motion, operating personnel make stacking machine can carry chest and chest is stacked by the action of control X-axis and y-axis motor respectively.Existing this control system bad adaptability, piling speed is slow; And when carrying out piling, between every layer of chest out-of-flatness can appear, and so just need manually repair or increase extra mechanism every layer of chest put neatly, this not only makes structure more complicated, and operation is many, and production efficiency is low.
Summary of the invention
One of technical problem to be solved by this invention provides a kind of single-arm stacker crane device people control system, has advantage simple in structure, that control rate is fast, cost is low.
Two of technical problem to be solved by this invention provides a kind of single-arm stacker crane device people control method, has advantage easy and simple to handle, that control rate is fast, cost is low.
For one of solving the problems of the technologies described above, technical scheme of the present invention is: a kind of single-arm stacker crane device people control system comprises man-machine control panel, Adjustment System, grasping system;
By being connected with Adjustment System behind PLC, the servo controller, described man-machine control panel is connected with grasping system by PLC described man-machine control panel successively;
Described Adjustment System comprises X-axis servo controller, X-axis servomotor, X-axis encoder, and described servo controller signal by feeding back in the servo controller behind X-axis servomotor, the X-axis encoder, forms first closed-loop control system successively;
Described Adjustment System comprises Y-axis servo controller, Y-axis servomotor, Y-axis encoder, and described servo controller signal by feeding back in the servo controller behind Y-axis servomotor, the Y-axis encoder, forms second closed-loop control system successively;
Described Adjustment System comprises R axle servo controller, R axle servomotor, R shaft encoder, and described servo controller signal by feeding back in the servo controller behind R axle servomotor, the R shaft encoder, forms three closed-loop control system successively;
Described grasping system comprises that folder case cylinder, folder case magnetic switch, roller shutter motor, roller shutter are near switch; Folder case cylinder and front and back folder case cylinder about described folder case cylinder comprises; Folder case magnetic switch, front and back folder case magnetic switch about described folder case magnetic switch comprises; Described PLC signal returns PLC by roller shutter motor, roller shutter after near switch successively, described PLC signal successively by about folder case cylinder, about return PLC behind the folder case magnetic switch, described PLC signal is successively by returning PLC behind front and back folder case cylinder, the front and back folder case magnetic switch;
Described X-axis motor is used for controlling the action of grasping system left and right sides translation direction, and described y-axis motor is used for controlling the grasping system direction action that moves up and down, and described R spindle motor is used for controlling grasping system and rotatablely moves.
As improvement, described roller shutter motor is connected with roller shutter, by the roller shutter motor roller shutter is carried out folding and unfolding and forms handgrip.The roller shutter motor is the device that receives chest and release chest, after two row's roller shutters all put down, has just constituted a platform, can receive whole layer chest, and after two row's roller shutters all pumped up, chest just fell under the gravity effect.
As improvement, be equipped with limit switch on described X, Y, the R axle servomotor.Run into limit switch when the motion of servomotor, servo meeting stops automatically, and reports to the police, and prevents to break equipment.
As improvement, described man-machine control panel comprises that touch-screen, control module, parameter are provided with module, monitoring module, alarm module, image module, described control module is connected with PLC, described parameter is provided with module and is connected with PLC, and described monitoring module is connected with described X, Y, R axle servomotor, folder case cylinder, roller shutter motor respectively.Manually control each motor and cylinder by man-machine control panel; By parameter module being set is provided with servo and the box parameter; Check the status information of input, output and equipment operation by monitoring modular; By the alarm module display alarm information; By image module display device operation cartoon scene.
As improvement, be provided with remote control center, described remote control center is connected with PLC by wireless network.Remote control center obtains PLC information by wireless network, can carry out troubleshooting to PLC.
For solve the problems of the technologies described above two, technical scheme of the present invention is: a kind of single-arm stacker crane device people control method comprises man-machine control panel, Adjustment System, grasping system;
By being connected with Adjustment System behind PLC, the servo controller, described man-machine control panel is connected with grasping system by PLC described man-machine control panel successively;
Described Adjustment System comprises X-axis servo controller, X-axis servomotor, X-axis encoder, Y-axis servo controller, Y-axis servomotor, Y-axis encoder, R axle servo controller, R axle servomotor, R shaft encoder; Described grasping system comprises that folder case cylinder, folder case magnetic switch, roller shutter motor, roller shutter are near switch, the roller shutter that is connected with the roller shutter motor;
Control method is as follows:
101) by man-machine control panel initialization system and wait;
102) in the monitoring roller shutter whether chest is arranged, have then to enter next step, otherwise return wait;
103) action of folder case cylinder clamps chest, and the X-axis servomotor advances simultaneously;
104) judge that by folder case magnetic switch whether folder case cylinder puts in place, is then to enter next step, otherwise returns previous step;
105) R axle servomotor rotation, Y-axis servomotor are raised to the highest order of institute's sign indicating number number of plies, and while X-axis servomotor advances;
106) judge that whether X, Y, R axle servomotor all put in place, are then to enter next step, otherwise return previous step;
107) the roller shutter motor action rises and regains roller shutter, and the chest in the roller shutter falls;
108) judge near switch whether the roller shutter motor puts in place, is then to enter next step by roller shutter, otherwise return;
109) folder case cylinder unclamps;
110) whether pine puts in place to have folder case magnetic switch to judge folder case cylinder, is then to enter next step, otherwise returns previous step;
111) X, Y, R servomotor reset simultaneously.
As improvement, be equipped with limit switch on described X, Y, the R axle servomotor.Run into limit switch when the motion of servomotor, servo meeting stops automatically, and reports to the police, and prevents to break equipment.
As improvement, folder case cylinder and front and back folder case cylinder about described folder case cylinder comprises; Folder case magnetic switch, front and back folder case magnetic switch about described folder case magnetic switch comprises; Described PLC signal returns PLC by roller shutter motor, roller shutter after near switch successively, described PLC signal successively by about folder case cylinder, about return PLC behind the folder case magnetic switch, described PLC signal is successively by returning PLC behind front and back folder case cylinder, the front and back folder case magnetic switch.Folder case and front and back folder case cylinder about these folder case cylinders comprise, clamping action by these cylinders, can clamp whole layer chest, prevent shift position in the handgrip motion, when putting case, can allow current one deck case accurately overlap, so simultaneously with following one deck case, the chest of sign indicating number is just attractive in appearance, is difficult for falling.
As improvement, described man-machine control panel comprises that touch-screen, control module, parameter are provided with module, monitoring module, alarm module, image module, described control module is connected with PLC, described parameter is provided with module and is connected with PLC, and described monitoring module is connected with described X, Y, R axle servomotor, folder case cylinder, roller shutter motor respectively.Manually control each motor and cylinder by man-machine control panel; By parameter module being set is provided with servo and the box parameter; Check the status information of input, output and equipment operation by monitoring modular; By the alarm module display alarm information; By image module display device operation cartoon scene.
As improvement, be provided with remote control center, described remote control center is connected with PLC by wireless network.Remote control center obtains PLC information by wireless network, can carry out troubleshooting to PLC.
The beneficial effect that the present invention is compared with prior art brought is:
By man-machine control panel control X, Y, the collaborative work simultaneously of R axle servomotor, the disposable rotation that the chest carrying is put in place and carries out piling then and pass through the R axle, the chest of the different numbers of plies can stagger and put, chest is put more stable, be difficult for falling down, simple in structure, and can enhance productivity;
The setting of various encoders and limit switch can prevent effectively that motor action excessively and harmful effects such as the bottle explosion that produces, position deviation;
Be provided with remote control center, can carry out troubleshooting PLC.
Description of drawings
Fig. 1 is a control system frame diagram of the present invention.
Fig. 2 is the motor status flow chart.
Fig. 3 is a control method flow chart of the present invention.
Fig. 4 is a stacking machine structural representation of the present invention.
The specific embodiment
The invention will be further described below in conjunction with Figure of description.
Shown in Fig. 1,4, a kind of single-arm stacker crane device people control system comprises man-machine control panel, Adjustment System, grasping system.By being connected with Adjustment System behind PLC, the servo controller, described man-machine control panel is connected with grasping system by PLC described man-machine control panel successively.
Described Adjustment System comprises X-axis servo controller, X-axis servomotor 2, X-axis encoder, and described servo controller signal by feeding back in the servo controller behind X-axis servomotor 2, the X-axis encoder, forms first closed-loop control system successively;
Described Adjustment System comprises Y-axis servo controller, Y-axis servomotor 1, Y-axis encoder, and described servo controller signal by feeding back in the servo controller behind Y-axis servomotor 1, the Y-axis encoder, forms second closed-loop control system successively;
Described Adjustment System comprises R axle servo controller, R axle servomotor 3, R shaft encoder, and described servo controller signal by feeding back in the servo controller behind R axle servomotor 3, the R shaft encoder, forms three closed-loop control system successively.
Described grasping system comprises that folder case cylinder, folder case magnetic switch, roller shutter motor 4, roller shutter are near switch, the roller shutter that is connected with roller shutter motor 4; Folder case cylinder 6 and front and back folder case cylinder 5 about described folder case cylinder comprises; Folder case magnetic switch, front and back folder case magnetic switch about described folder case magnetic switch comprises; Described PLC signal returns PLC by roller shutter motor 4, roller shutter after near switch successively, described PLC signal successively by about folder case cylinder 6, about return PLC behind the folder case magnetic switch, described PLC signal is successively by returning PLC behind front and back folder case cylinder 5, the front and back folder case magnetic switch.
After described servo controller receives the control signal of PLC, the action of control servomotor, carry out position correction by the signal that receives encoder feedback on the motor simultaneously, constitute closed-loop control system, can realize the rapid movement and accurate location of servomotor, specifically comprise following several servo controller:
X-axis servo controller: be used for controlling the left and right sides translation motion of grasping system.
Y-axis servo controller: be used for controlling grasping system lifting action, the lifting action of grasping system and X and the co-operating of R axle.
R axle servo controller: be used for controlling that the roller shutter handgrip rotatablely moves, it has two stop positions, and one is home position, and one is the position of revolving after turning 90 degrees, meeting the case place is home position, whether needs to rotate that sign indicating number case mode in being to be provided with by parameter determines putting the case place.
Described X-axis motor is used for controlling the action of grasping system left and right sides translation direction, and described y-axis motor is used for controlling the grasping system direction action that moves up and down, and described R spindle motor is used for controlling grasping system and rotatablely moves.
PLC receives the input signal from man-machine control panel or remote control center, by the computing of innernal CPU, produces output, the action of the executing agencies such as servomotor of control folder case cylinder 5,6, roller shutter motor 4, all directions motion.Be equipped with limit switch on described X, Y, the R axle servomotor 2,1,3, run into limit switch when the motion of servomotor, servo meeting stops automatically, and reports to the police, and prevents to break equipment.Described man-machine control panel comprises that touch-screen, control module, parameter are provided with module, monitoring module, alarm module, image module, described control module is connected with PLC, described parameter is provided with module and is connected with PLC, and described monitoring module is connected with described X, Y, R axle servomotor 2,1,3, folder case cylinder, roller shutter respectively; Manually control each motor and cylinder by man-machine control panel; By parameter module being set is provided with servo and the box parameter; Check the status information of input, output and equipment operation by monitoring modular; By the alarm module display alarm information; By image module display device operation cartoon scene.Folder case magnetic switch is mounted on the folder case cylinder, and whether the action that is used for detecting folder case cylinder puts in place, and each group folder case cylinder all has two magnetic switch, detects respectively whether to clip to the position and whether pine puts in place.Roller shutter motor 4 is the device that receives chest and release chest, after two row's roller shutters all put down, has just constituted a platform, can receive whole layer chest, and after two row's roller shutters all pumped up, chest just fell under the gravity effect.Because roller shutter motor 4 right and wrong are servo, do not have the encoder feedback positional information, feed back the several ad-hoc locations that push away case so just use near switch, have 4 near switch, detecting respectively advances put in place, advance decelerations, retreat deceleration and retreat and put in place.
Shown in Fig. 2,3, the concrete control method of single-arm stacker crane robot control system of the present invention is as follows:
101) by man-machine control panel initialization system and wait;
102) in the monitoring roller shutter whether chest is arranged, have then to enter next step, otherwise return wait;
103) action of folder case cylinder clamps chest, and X-axis servomotor 2 advances simultaneously;
104) judge that by folder case magnetic switch whether folder case cylinder puts in place, is then to enter next step, otherwise returns previous step;
105) R axle servomotor 3 rotation, Y-axis servomotor 1 are raised to the highest order of institute's sign indicating number number of plies, and while X-axis servomotor 2 advances;
106) judge that whether X, Y, R axle servomotor 2,1,3 all put in place, are then to enter next step, otherwise return previous step;
107) 4 actions of roller shutter motor are risen and are regained roller shutter, and the chest in the roller shutter falls;
108) judge that near switch whether roller shutter motor 4 puts in place, is then to enter next step, otherwise returns by roller shutter;
109) folder case cylinder unclamps;
110) whether pine puts in place to have folder case magnetic switch to judge folder case cylinder, is then to enter next step, otherwise returns previous step;
111) X, Y, R axle servomotor 2,1,3 reset simultaneously.
By man-machine control panel control X, Y, 2,1,3 collaborative works simultaneously of R axle servomotor, the disposable chest carrying is put in place carried out piling then.Single-arm stacker crane device people be applied to industries such as beer, beverage, packaging for foodstuff the chest of stratification is carried out the equipment of piling, compare traditional stacking machine, the advantage that the present invention has is simple in structure, speed is fast, cost is low.

Claims (10)

1. a single-arm stacker crane device people control system is characterized in that: comprise man-machine control panel, Adjustment System, grasping system;
By being connected with Adjustment System behind PLC, the servo controller, described man-machine control panel is connected with grasping system by PLC described man-machine control panel successively;
Described Adjustment System comprises X-axis servo controller, X-axis servomotor, X-axis encoder, and described servo controller signal by feeding back in the servo controller behind X-axis servomotor, the X-axis encoder, forms first closed-loop control system successively;
Described Adjustment System comprises Y-axis servo controller, Y-axis servomotor, Y-axis encoder, and described servo controller signal by feeding back in the servo controller behind Y-axis servomotor, the Y-axis encoder, forms second closed-loop control system successively;
Described Adjustment System comprises R axle servo controller, R axle servomotor, R shaft encoder, and described servo controller signal by feeding back in the servo controller behind R axle servomotor, the R shaft encoder, forms three closed-loop control system successively;
Described grasping system comprises that folder case cylinder, folder case magnetic switch, roller shutter motor, roller shutter are near switch; Folder case cylinder and front and back folder case cylinder about described folder case cylinder comprises; Folder case magnetic switch, front and back folder case magnetic switch about described folder case magnetic switch comprises; Described PLC signal returns PLC by roller shutter motor, roller shutter after near switch successively, described PLC signal successively by about folder case cylinder, about return PLC behind the folder case magnetic switch, described PLC signal is successively by returning PLC behind front and back folder case cylinder, the front and back folder case magnetic switch;
Described X-axis motor is used for controlling the action of grasping system left and right sides translation direction, and described y-axis motor is used for controlling the grasping system direction action that moves up and down, and described R spindle motor is used for controlling grasping system and rotatablely moves.
2. a kind of single-arm stacker crane device people control system according to claim 1, it is characterized in that: described roller shutter motor is connected with roller shutter, by the roller shutter motor roller shutter is carried out folding and unfolding and forms handgrip.
3. a kind of single-arm stacker crane device people control system according to claim 1 is characterized in that: be equipped with limit switch on described X, Y, the R axle servomotor.
4. a kind of single-arm stacker crane device people control system according to claim 1, it is characterized in that: described man-machine control panel comprises that touch-screen, control module, parameter are provided with module, monitoring module, alarm module, image module, described control module is connected with PLC, described parameter is provided with module and is connected with PLC, and described monitoring module is connected with described X, Y, R axle servomotor, folder case cylinder, roller shutter motor respectively.
5. a kind of single-arm stacker crane device people control system according to claim 1, it is characterized in that: be provided with remote control center, described remote control center is connected with PLC by wireless network.
6. a single-arm stacker crane device people control method is characterized in that: comprise man-machine control panel, Adjustment System, grasping system;
By being connected with Adjustment System behind PLC, the servo controller, described man-machine control panel is connected with grasping system by PLC described man-machine control panel successively;
Described Adjustment System comprises X-axis servo controller, X-axis servomotor, X-axis encoder, Y-axis servo controller, Y-axis servomotor, Y-axis encoder, R axle servo controller, R axle servomotor, R shaft encoder; Described grasping system comprises that folder case cylinder, folder case magnetic switch, roller shutter motor, roller shutter are near switch, the roller shutter that is connected with the roller shutter motor;
Control method is as follows:
101) by man-machine control panel initialization system and wait;
102) in the monitoring roller shutter whether chest is arranged, have then to enter next step, otherwise return wait;
103) action of folder case cylinder clamps chest, and the X-axis servomotor advances simultaneously;
104) judge that by folder case magnetic switch whether folder case cylinder puts in place, is then to enter next step, otherwise returns previous step;
105) R axle servomotor rotation, Y-axis servomotor are raised to the highest order of institute's sign indicating number number of plies, and while X-axis servomotor advances;
106) judge that whether X, Y, R axle servomotor all put in place, are then to enter next step, otherwise return previous step;
107) the roller shutter motor action rises and regains roller shutter, and the chest in the roller shutter falls;
108) judge near switch whether the roller shutter motor puts in place, is then to enter next step by roller shutter, otherwise return;
109) folder case cylinder unclamps;
110) whether pine puts in place to have folder case magnetic switch to judge folder case cylinder, is then to enter next step, otherwise returns previous step;
111) X, Y, R servomotor reset simultaneously.
7. a kind of single-arm stacker crane device people control method according to claim 6 is characterized in that: be equipped with limit switch on described X, Y, the R axle servomotor.
8. a kind of single-arm stacker crane device people control method according to claim 6 is characterized in that: folder case cylinder and front and back folder case cylinder about described folder case cylinder comprises; Folder case magnetic switch, front and back folder case magnetic switch about described folder case magnetic switch comprises; Described PLC signal returns PLC by roller shutter motor, roller shutter after near switch successively, described PLC signal successively by about folder case cylinder, about return PLC behind the folder case magnetic switch, described PLC signal is successively by returning PLC behind front and back folder case cylinder, the front and back folder case magnetic switch.
9. a kind of single-arm stacker crane device people control method according to claim 6, it is characterized in that: described man-machine control panel comprises that touch-screen, control module, parameter are provided with module, monitoring module, alarm module, image module, described control module is connected with PLC, described parameter is provided with module and is connected with PLC, and described monitoring module is connected with described X, Y, R axle servomotor, folder case cylinder, roller shutter motor respectively.
10. a kind of single-arm stacker crane device people control method according to claim 6, it is characterized in that: be provided with remote control center, described remote control center is connected with PLC by wireless network.
CN2010102745218A 2010-09-07 2010-09-07 Single-arm palletizing robot control system and method Expired - Fee Related CN101973033B (en)

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CN103129975A (en) * 2013-03-04 2013-06-05 广州达意隆包装机械股份有限公司 Stacking robot and control method thereof
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