CN101961716A - Ring-die intelligent automatic cleaning plant - Google Patents
Ring-die intelligent automatic cleaning plant Download PDFInfo
- Publication number
- CN101961716A CN101961716A CN 201010294910 CN201010294910A CN101961716A CN 101961716 A CN101961716 A CN 101961716A CN 201010294910 CN201010294910 CN 201010294910 CN 201010294910 A CN201010294910 A CN 201010294910A CN 101961716 A CN101961716 A CN 101961716A
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- ring
- automatic cleaning
- ring mould
- electric machine
- mounting system
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Abstract
The invention discloses a ring-die intelligent automatic cleaning plant which is characterized by comprising a support system, a gear transmission system, a ring-die intelligent automatic cleaning system and a control system, wherein the support system supports the entire ring-die intelligent automatic cleaning plant; the gear transmission system is connected with the support system and drives the support system to rotate; the ring-die intelligent automatic cleaning system is installed on the support system and faces to the ring die; and the control lines of the control system are respectively connected with the gear transmission system and the motor of the ring-die intelligent automatic cleaning system. The invention reduces the labor intensity, does not need to clean manually and enhances the cleaning efficiency; and since the cleaning plant carries out positioning by cameras and point light sources, the invention has the advantage of accurate positioning and effectively ensures the cleaning quality of the ring die. However, the invention also needs workers to take charge in the regular work on related ring dies, point light sources, cameras, grinding wheels, drill bits and the like.
Description
Technical field
The present invention relates to a kind of rig, particularly a kind of ring mould intelligence automatic cleaning apparatus that choke ring mould is cleared up of being used for.
Background technology
The ring mould is a core component that easily blocks in feed processing machinery.Current common cleaning means are manually by the hole cleaning.Cleaning efficiency is low, and labor strength is big, and repeated labor makes workman's fatigue, generation maloperation, breaking-up ring mould easily.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, provide a kind of and can reduce labour intensity, improve cleaning efficiency, can guarantee better to encircle the ring mould intelligence automatic cleaning apparatus of mould cleaning quality again.
Ring mould intelligence automatic cleaning apparatus of the present invention, form by mounting system, gear train assembly, cleaning system and control system, mounting system supports whole cleaning system, gear train assembly is connected with mounting system, drive the rotation of mounting system and cleaning system, the cleaning system is installed on the mounting system, and the control line of control system is connected with the unify motor of cleaning system of pinion unit respectively.
Described mounting system, form by main support, crossbeam, left and right support, regulating handle, bracing frame, pin and workpiece holder, main support and crossbeam central affixed, the two ends of left and right support and crossbeam are affixed, regulating handle is arranged on the left and right support, and the mounting system below is provided with bracing frame, pin and the workpiece holder of laying the ring mould.
Described gear train assembly is made up of stepper motor, power transmission shaft, travelling gear, and stepper motor is connected with power transmission shaft, and power transmission shaft is connected with travelling gear, and stepper motor is connected with control system.
Described cleaning system, form by camera, spot light, drill bit, emery wheel, common electric machine, servomotor, camera, spot light, drill bit are arranged on the mounting system, subtend ring mould, and rotate around the ring film with support, drill bit is connected with servomotor with common electric machine, and common electric machine rotates drill bit, servomotor moves the drill bit advance and retreat, and camera, spot light, common electric machine, servomotor are connected with control system.
Described control system is made up of the microcontroller in control cabinet and the case, control line, and control line is connected with camera, spot light, common electric machine, stepper motor and servomotor respectively, and control system also is connected with power supply, LCD, LED, supervisory keyboard.
During work, the choke ring mould is fixed on the workpiece fixed support, be horizontal by bracing frame adjustable ring mould, regulate by three handles simultaneously, make emery wheel, camera, drill bit, spot light all be in the optimum position, by the size in keyboard input aperture and the step-length of stepper motor, by microprocessor control common electric machine 1 and common electric machine 2 emery wheel and awl are rotated, begin to remove the iron rust on ring mould surface etc.The microprocessor control stepper motor makes drill bit, camera, spot light, emery wheel rotate around ring mould center simultaneously.After rotating half-turn, microcontroller begins by camera collection ring mould surface image, and judge whether drill bit is in clear position, if, microcontroller is just exported the feeding signal to servomotor controller, makes awl move forward and backward cleaning eye internal congestion thing by servomotor, when having cleared up or not judged is, stepper motor just moves forward a step, carries out new judgement.The rest may be inferred, automatically after having cleared up a circle, the microcontroller output signal is to common electric machine 1 and common electric machine 2, stop operating by common electric machine 1 and common electric machine 2 control emery wheels and drill bit, then, the microcontroller output signal drives alarm and sends alarm signal, and the workman is operating grip again, dollying head, spot light, drill bit and emery wheel are on second circle of ring mould them.Start microcontroller and repeat the aforementioned program control process continuation cleaning second circle blocked hole.Repeat above-mentioned cleaning operation like this, until whole holes of obstruction is cleaned out.
Advantage of the present invention is: reduced labour intensity, do not needed the manual cleaning work of finishing; Improved cleaning efficiency, positioned by camera and spot light, the location has accurately guaranteed ring mould cleaning quality effectively.But also need the workman to be responsible for the steady job of relevant ring mould, spot light, camera, emery wheel and drill bit etc.
Description of drawings:
Fig. 1 is the schematic diagram of intelligence ring mould automatic cleaning apparatus;
Fig. 2 is the enlarged diagram of servomotor transmission drill bit;
Fig. 3 is the structured flowchart of Fig. 1;
Fig. 4 is the structured flowchart of microcontroller.
Among the figure: 1. first regulating handle, 2. right supports, 3. emery wheels, 4. common electric machines 1 5. are sold 6. second regulating handles, 7. workpiece fixed supports, 8. ring mould 9. bracing frames 10. control cabinets 11. main supports 12. crossbeams 13. first travelling gears 14. stepper motors 15. left socles 16. the 3rd regulating handle 17. cameras 18. drill bits 19. spot lights 20. control lines 21. second travelling gears 22. servomotors 23. power transmission shafts 24. common electric machines 2 for clearance
The specific embodiment:
With reference to Fig. 1,2,3,4; Ring mould intelligence automatic cleaning apparatus of the present invention, form by mounting system, gear train assembly, the automatic cleaning system of ring mould intelligence and control system, mounting system supports whole ring mould intelligence automatic cleaning apparatus, gear train assembly is connected with mounting system, the rotation of drive mounting system, ring mould intelligence automatic cleaning system is installed on the mounting system, subtend ring mould, the control line of control system respectively with pinion unit unify ring film intelligence automatically the motor of cleaning system be connected.
Described mounting system, form by main support 11, crossbeam 12, left socle 15, right support 2, first regulating handle 1, second regulating handle 6, the 3rd regulating handle 16, bracing frame 9, pin 5 and workpiece holder 7, main support 11 is central affixed with crossbeam 12, the two ends of left socle 15, right support 2 and crossbeam 12 are affixed, first regulating handle 1, second regulating handle 6, the 3rd regulating handle 16 are arranged on left socle 15 and the right support 2, and the mounting system below is provided with bracing frame 9, pin 5 and the workpiece holder 7 of laying the ring mould.
Described gear train assembly, form by stepper motor 14, power transmission shaft 23, first travelling gear 13, second travelling gear 21, stepper motor 14 is connected with power transmission shaft 23, and power transmission shaft 23 is connected with first travelling gear 13, second travelling gear 21, and stepper motor 14 is connected with control system.
Described ring mould intelligence is the cleaning system automatically, by camera 17, spot light 19, drill bit 18, emery wheel 3, first common electric machine 4, second common electric machine 24, servomotor 22 is formed, camera 17, spot light 19, drill bit 18 is arranged on the mounting system, subtend ring mould 8 for clearance, and rotate around the ring film with support, the drill bit 18 and first common electric machine 4, second common electric machine 24 is connected with servomotor 22, first common electric machine 4, second common electric machine 24 makes drill bit 18 rotations, servomotor 22 makes drill bit 18 advance and retreat move camera 17, spot light 19, first common electric machine 4, second common electric machine 24, servomotor 22 is connected with control system.
Described control system, form by the microcontroller in control cabinet 10 and the case, control line 20, control line 20 is connected with servomotor 22 with camera 17, spot light 19, first common electric machine 4, second common electric machine 24, stepper motor 14 respectively, and control system also is connected with power supply, LCD, LED, supervisory keyboard.
Claims (5)
1. one kind is encircled mould intelligence automatic cleaning apparatus, it is characterized in that: form by mounting system, gear train assembly, the automatic cleaning system of ring mould intelligence and control system, mounting system supports whole ring mould intelligence automatic cleaning apparatus, gear train assembly is connected with mounting system, the rotation of drive mounting system, ring mould intelligence automatic cleaning system is installed on the mounting system, subtend ring mould, the control line of control system respectively with pinion unit unify ring film intelligence automatically the motor of cleaning system be connected.
2. ring mould intelligence automatic cleaning apparatus according to claim 1, it is characterized in that: described mounting system, form by main support, crossbeam, left and right support, regulating handle, bracing frame, pin and workpiece holder, main support and crossbeam central affixed, the two ends of left and right support and crossbeam are affixed, regulating handle is arranged on the left and right support, and the mounting system below is provided with bracing frame, pin and the workpiece holder of laying the ring mould.
3. ring mould intelligence automatic cleaning apparatus according to claim 1, it is characterized in that: described gear train assembly, to form by stepper motor, power transmission shaft, travelling gear, stepper motor is connected with power transmission shaft, power transmission shaft is connected with travelling gear, and stepper motor is connected with control system.
4. ring mould intelligence automatic cleaning apparatus according to claim 1, it is characterized in that: described ring mould intelligence is the cleaning system automatically, form by camera, spot light, drill bit, emery wheel, common electric machine, servomotor, camera, spot light, drill bit are arranged on the mounting system, subtend ring mould, and rotate around the ring film with support, drill bit is connected with servomotor with common electric machine 2, common electric machine 1 makes the drill bit rotation, servomotor moves the drill bit advance and retreat, and camera, spot light, common electric machine, servomotor are connected with control system.
5. ring mould intelligence automatic cleaning apparatus according to claim 1, it is characterized in that: described control system, form by the microcontroller in control cabinet and the case, control line, control line is connected with camera, spot light, common electric machine, stepper motor and servomotor respectively, and control system also is connected with power supply, LCD, LED, supervisory keyboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010294910 CN101961716B (en) | 2010-09-28 | 2010-09-28 | Ring-die intelligent automatic cleaning plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010294910 CN101961716B (en) | 2010-09-28 | 2010-09-28 | Ring-die intelligent automatic cleaning plant |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101961716A true CN101961716A (en) | 2011-02-02 |
| CN101961716B CN101961716B (en) | 2013-01-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010294910 Expired - Fee Related CN101961716B (en) | 2010-09-28 | 2010-09-28 | Ring-die intelligent automatic cleaning plant |
Country Status (1)
| Country | Link |
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| CN (1) | CN101961716B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492751A (en) * | 2014-12-30 | 2015-04-08 | 桂林电子科技大学 | Automatic ring mold clearing device |
| CN105290069A (en) * | 2015-11-06 | 2016-02-03 | 桂林电子科技大学 | Numerical-control device for intelligently repairing blocked circular molds |
| CN106003811A (en) * | 2016-08-04 | 2016-10-12 | 阜阳市立华畜禽有限公司 | Ring die cleaning device |
| CN111113899A (en) * | 2019-12-25 | 2020-05-08 | 清华大学 | Cleaning method for cavity of 3D printing workpiece |
| CN113477591A (en) * | 2021-07-12 | 2021-10-08 | 江苏智仁景行新材料研究院有限公司 | Device and method for cleaning high-viscosity fluid on surface of object |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0334765A1 (en) * | 1988-03-25 | 1989-09-27 | Electricite De France | Machine for cleaning screwthreaded holes, especially screwthreaded holes for the closing devices of the access holes and spy holes of steam generators in nuclear-power stations |
| WO1991002600A1 (en) * | 1989-08-16 | 1991-03-07 | O & J Højtryk A/S | A cleaning procedure and apparatus |
| CN2253253Y (en) * | 1995-12-11 | 1997-04-30 | 郭俊杰 | Cleaning machine |
| JPH11104578A (en) * | 1997-09-30 | 1999-04-20 | Ooga:Kk | Work washing device using multijoint type robot |
| CN1827243A (en) * | 2005-03-04 | 2006-09-06 | 周建茗 | Intelligentized cleaner for bearing and bearing box of metallurgy rolling mill |
| CN201799421U (en) * | 2010-09-28 | 2011-04-20 | 桂林电子科技大学 | Intelligent and automatic circular mould cleaning device |
-
2010
- 2010-09-28 CN CN 201010294910 patent/CN101961716B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0334765A1 (en) * | 1988-03-25 | 1989-09-27 | Electricite De France | Machine for cleaning screwthreaded holes, especially screwthreaded holes for the closing devices of the access holes and spy holes of steam generators in nuclear-power stations |
| WO1991002600A1 (en) * | 1989-08-16 | 1991-03-07 | O & J Højtryk A/S | A cleaning procedure and apparatus |
| CN2253253Y (en) * | 1995-12-11 | 1997-04-30 | 郭俊杰 | Cleaning machine |
| JPH11104578A (en) * | 1997-09-30 | 1999-04-20 | Ooga:Kk | Work washing device using multijoint type robot |
| CN1827243A (en) * | 2005-03-04 | 2006-09-06 | 周建茗 | Intelligentized cleaner for bearing and bearing box of metallurgy rolling mill |
| CN201799421U (en) * | 2010-09-28 | 2011-04-20 | 桂林电子科技大学 | Intelligent and automatic circular mould cleaning device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492751A (en) * | 2014-12-30 | 2015-04-08 | 桂林电子科技大学 | Automatic ring mold clearing device |
| CN105290069A (en) * | 2015-11-06 | 2016-02-03 | 桂林电子科技大学 | Numerical-control device for intelligently repairing blocked circular molds |
| CN106003811A (en) * | 2016-08-04 | 2016-10-12 | 阜阳市立华畜禽有限公司 | Ring die cleaning device |
| CN111113899A (en) * | 2019-12-25 | 2020-05-08 | 清华大学 | Cleaning method for cavity of 3D printing workpiece |
| CN111113899B (en) * | 2019-12-25 | 2021-05-04 | 清华大学 | Cleaning method for cavity of 3D printing workpiece |
| CN113477591A (en) * | 2021-07-12 | 2021-10-08 | 江苏智仁景行新材料研究院有限公司 | Device and method for cleaning high-viscosity fluid on surface of object |
| CN113477591B (en) * | 2021-07-12 | 2022-06-17 | 江苏智仁景行新材料研究院有限公司 | Device and method for cleaning high-viscosity fluid on surface of object |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101961716B (en) | 2013-01-23 |
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Granted publication date: 20130123 Termination date: 20190928 |
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| CF01 | Termination of patent right due to non-payment of annual fee |