CN1827243A - Intelligentized cleaner for bearing and bearing box of metallurgy rolling mill - Google Patents
Intelligentized cleaner for bearing and bearing box of metallurgy rolling mill Download PDFInfo
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- CN1827243A CN1827243A CN 200510038039 CN200510038039A CN1827243A CN 1827243 A CN1827243 A CN 1827243A CN 200510038039 CN200510038039 CN 200510038039 CN 200510038039 A CN200510038039 A CN 200510038039A CN 1827243 A CN1827243 A CN 1827243A
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Abstract
The invention relates to an intelligent cleaner of metallurgy rolling mill bearing and bearing box, which comprises a cleaning room, a cleaning device, and a intelligent controller. Wherein, the cleaning room comprises spray pipeline, on which several high-pressure nozzles are arranged around the cleaned element and at the top of said element; a ring of high-pressure nozzles is on the roller opposite to the bearing; said high-pressure nozzle is universal nozzle; the spray pipe is through to the feeding pipe; said intelligent controller can according to preset cleaning program automatically adjust the spray pressure and flux of cleaning fluid, the temperature and the switch between rough and fine cleaning, and automatically remove the fog inside the cleaning room when the cleaning is finished, and dry the bearing with air, detect the maintenance level of bearing, plate lubricant. The invention can quickly clean the bearing whatever the inner ring can be detached.
Description
Technical field:
The present invention relates to a kind of cleaning equipment, relate in particular to large-scale, the extra large size bearing that cleans on the metallurgy rolling mill and the cleaning equipment of bearing housing.
Background technology:
At hot rolled plate (especially SPHC), in the metallurgical production enterprises such as medium-width strip, all use large-scale or super-huge special-purpose rolling equipment, in these main equipments, all use large-scale or oversized bearing, its diameter is 1～2 meter, between 2～5 tons of the weight, in order to guarantee that these large-scale or large equipments are in intact running status, must regularly maintain it, wherein cleaning and maintain large-scale or super-huge special bearing is requisite important content in these corrective maintenances and the maintenance, traditional cleaning method is by artificial cleaning, not only labour intensity is big, inefficiency, and can only bearing cleaning and the appearance of bearing housing, be difficult to clean the rolling element and the groove of bearing.The applicant has applied for a patent of invention that the patent No. is ZL01263511.1 " bearing and a bearing housing cleaning machine " by name October 30 calendar year 2001, this patent provides a kind of bearing and bearing housing special vertical cleaning machine, it is applicable to various cleansing mediums, and cleaning performance is better than artificial cleaning.It contains purge chamber and infusion pump, the bottom, purge chamber is a fluid storage tank, main shaft is housed in the purge chamber, adorn jet pipe around in the purge chamber, the import of infusion pump is communicated with fluid storage tank, outlet communicates with jet pipe, described main shaft is the hollow shaft that is shaped on spray orifice, one end of hollow shaft is communicated with infusion pump, hollow shaft fixedly is shaped on the rubber sleeve of spray orifice outward, and during cleaning, bearing is that horizontal set is on rotary main shaft, during the cleaning machine of this structure can only clean, the bearing of small dimension and bearing housing then are difficult to realize accurately install and clean for the bearing of big specification and super large standard and bearing housing.
Summary of the invention:
Goal of the invention of the present invention is: a kind of intelligent metallurgy rolling mill bearing and bearing housing cleaning machine are provided, and it can treat bearing cleaning and bearing housing is implemented intelligent the cleaning, guarantees cleaning quality.
The technical solution used in the present invention is:
The present invention includes the purge chamber, cleaning device and Intellectualized controller, cleaning device is installed in the purge chamber, described cleaning device comprises the cleaning main frame, workbench and afterbody hold out against parts, clean main frame by motor, decelerator, rotary main shaft parts and Mobile Slide are formed, the driven by motor decelerator is after driving gear set drives the rotation of rotary main shaft parts, and motor, decelerator, the rotary main shaft parts are installed on the Mobile Slide, rotary main shaft is a hollow shaft in the rotary main shaft parts, the sealing of one end, the other end links to each other with infusion pump, the spray orifice that is axially arranged with along rotary main shaft, each spray orifice communicates with the centre bore of rotary main shaft, on rotary main shaft, be set with cleaning wheel, on the periphery of cleaning wheel, be provided with rubber sleeve and be shaped on spray orifice, but Mobile Slide be with respect to the workbench move left and right; Afterbody holds out against projecting end one side that parts are positioned at rotary main shaft, the axis conllinear of its addendum cone center line and rotary main shaft; Workbench is arranged on and cleans main frame and afterbody holds out against between the parts, which is provided with and moves forward and backward device and oscilaltion device, make workbench can be in front and back, both direction adjustment up and down, bearing to be cleaned and bearing housing are placed on the workbench; In the purge chamber, be provided with the spray pipeline, some high pressure nozzles be housed on the pipeline at spray, high pressure nozzle be distributed in be cleaned workpiece around and end face, the rolling element of alignment bearings is provided with a circle high pressure nozzle, described high pressure nozzle is a gimbaled nozzle; Shower communicates with carrier pipe, is equipped with firing equipment in described fluid reservoir, and washing lotion liquid reserve tank and washing liquid liquid reserve tank were two at the beginning of described liquid reserve tank was divided into, and they are separate, all link to each other with the infusion pump pipette by control valve; Described Intellectualized controller is according to the predefined cleaning procedure of people, automatically the switching of the temperature of the expulsion pressure of adjusting cleaning fluid and flow, cleaning fluid, previous cleaning fine purifiation, the fog after fine purifiation finishes in the automatic eliminating purge chamber, open gas to bearing dry up processing, the default maintenance standard of contrast bearing is carried out automatic inspection, the then automatic lubricating oil spraying that meets the requirements, otherwise enter secondary fine purifiation program.
This intelligent metallurgy rolling mill bearing and bearing housing cleaning machine do not have that can the inner ring of appointing bearing dismantle can both be clean with its Rapid Cleaning, it is according to the predefined cleaning procedure of people, automatically the switching of the temperature of the expulsion pressure of adjusting cleaning fluid and flow, cleaning fluid, previous cleaning fine purifiation, the fog after fine purifiation finishes in the automatic eliminating purge chamber, open gas to bearing dry up processing, the default maintenance standard of contrast bearing is carried out automatic inspection, the then automatic lubricating oil spraying that meets the requirements, otherwise enter secondary fine purifiation program.This cleaning machine has more superiority for the cleaning of the bigger equipment such as short stress path rolling mill of bearing dismantling difficulty, and it is very desirable selecting this cleaning machine for use for the enterprise that does not have the bearing tipping arrangement.
Description of drawings:
Fig. 1 is a kind of structural representation of the present invention (inner ring of bearing to be cleaned is disassembled);
Fig. 2 is the principle schematic of transfusion of the present invention, gas transmission system;
Fig. 3 is an another kind of structural representation of the present invention (inner ring of bearing to be cleaned can not be dismantled);
1-cleans main frame among the figure; The 11-motor; The 12-decelerator; The 13-driving gear set; 14-rotary main shaft parts; The 15-Mobile Slide; The 16-cleaning wheel; The 17-spray orifice; The 18-rotary main shaft; The 19-rubber sleeve; The 2-workbench; 21-moves forward and backward device; 22-oscilaltion device; 23-bearing to be cleaned and bearing housing; The 3-afterbody holds out against parts; The 31-addendum cone; The 32-bracing frame; The 4-infusion pump; 41-previous cleaning control valve; 42-washing control valve; The 43-pipette; The 44-woven hose; The 45-carrier pipe; The 46-circular spray tube; 5-liquefied gas switching device shifter; The 51-fluid-delivery valve; The 52-gas valve; The 53-appendix; 6-previous cleaning liquid reserve tank; The 61-heater; 7-washing liquid reserve tank; 8-washing filtrate box; The 81-screen tube; The 82-sieve plate; The 83-sieve plate; 84-cleaning fluid refluxing opening; 9-previous cleaning filtrate box;
Below in conjunction with accompanying drawing the present invention is further elaborated, described big specification bearing and the horizontal cleaning machine of bearing housing big-flow high-pressure, comprise the purge chamber, infusion pump 4, liquid reserve tank 6,7 and filtrate box 8, cleaning device is installed in the purge chamber, described cleaning device comprises cleaning main frame 1, workbench 2 and afterbody hold out against parts 3, clean main frame 1 by motor 11, decelerator 12, rotary main shaft parts 14 and Mobile Slide 15 are formed, motor 11 drives decelerator 12 after driving gear set 13 drives 14 rotations of rotary main shaft parts, and motor 11, decelerator 12, rotary main shaft parts 14 are installed on the Mobile Slide 15, rotary main shaft 18 is a hollow shaft in the rotary main shaft parts 14, the one end sealing other end links to each other with infusion pump 4, the apopore that is axially arranged with along rotary main shaft 18, each apopore communicates with the centre bore of rotary main shaft 18, on rotary main shaft 18, be set with cleaning wheel 16, on the periphery of cleaning wheel 16, be provided with rubber sleeve 19 and be shaped on spray orifice 17, but Mobile Slide 15 is with respect to workbench 2 move left and right; Afterbody holds out against projecting end one side that parts 3 are positioned at rotary main shaft 18, the axis conllinear of its addendum cone 31 central axis and rotary main shaft 18; Workbench 2 is arranged on cleaning main frame 1 and afterbody holds out against between the parts 3, the hydraulic pressure moving platform 21 of workbench 2 for moving forward and backward, and it has oscilaltion functional hydraulic oil cylinder 22; Described infusion pump 4 is a centrifugal pump, and its power is 110kW; Rotating speed 2900r/min; Flow is 240m
3/ h; Lift is 120m; Between infusion pump 4 and rotary main shaft 18, be provided with liquefied gas switching device shifter 5, be provided with fluid-delivery valve 51 and gas valve 52 in this switching device shifter 5, fluid-delivery valve 51 1 ends are connected with infusion pump 4, the other end and carrier pipe 45 join, gas valve 52 1 ends link to each other with appendix 53, appendix 53 leads to pressure gas source, and the other end also is connected with carrier pipe 45; Between purge chamber and liquid reserve tank 6,7, establish filtrate box 8,9 respectively, in filtrate box 8,9, be provided with screen tube 81 and sieve plate 82,83, the import of screen tube 81 communicates with the refluxing opening 84 of cleaning fluid in the purge chamber, and sieve plate 82 is arranged between filtrate box 8,9 and the fluid reservoir 6,7; Sieve plate 83 is with filtrate box 8,9 are divided into two parts, be respectively equipped with circular spray tube 46 in the described left and right sides that is cleaned bearing 23, spray orifice on the circular spray tube 46 is the rolling element of alignment bearings just in time, described be cleaned bearing 23 above and before and after also be provided with jet pipe, each jet pipe and circular spray tube 46 all communicate with carrier pipe 45, at described fluid reservoir 6, all be provided with firing equipment 61 in 7, described liquid reserve tank is divided into 7 two of previous cleaning liquid reserve tank 6 and washing liquid reserve tanks, they are separate, link to each other with the pipette 43 of infusion pump 4 with washing control valve 42 by previous cleaning control valve 41 respectively.
When cleaning big specification bearing and bearing housing 23, big specification bearing and bearing housing 23 lifted to workbench 2 and fixing, adjust the height and the front and back position up and down of workbench 2, make the brearing bore axis approaching with the axis that cleans rotary main shaft 18 in the main frame 1, by adjusting the Mobile Slide 15 that cleans in the main frame 1, rotary main shaft 18 is extended in the brearing bore, fine setting workbench 2, bearing inner race or ball are contacted with cleaning wheel 16 appearance rubber sleeves 19 on the rotary main shaft 18, under the drive of cleaning wheel 16, the inner ring or the ball of bearing rotate thereupon, high-pressure cleaning liquid is through cleaning wheel 16, each spray orifice 17 on the circular spray tube 46 directly washes the ball in the rotation, the jet pipe that is arranged on bearing and bearing housing 23 tops and front and back also sprays high-pressure cleaning liquid simultaneously, thereby bearing and bearing housing 23 are all cleaned from inside to outside, because this machine is divided into previous cleaning and two stages of washing with whole cleaning process, and carry out heat treated by 61 pairs of cleaning fluids of heater, make cleaning fluid reach the temperature of setting, in the previous cleaning stage, by adjusting the fluid-delivery valve 51 in the liquefied gas switching device shifter 5, make cleaning fluid reach the flushing pressure that people are scheduled to, use more clean cleaning agent in the washing stage, after cleaning end, close the fluid-delivery valve 51 in infusion pump 4 and the liquefied gas switching device shifter 5, open gas valve 52, the pressure-air of pressure gas source output is by appendix 53, gas valve 52 flows to carrier pipe 45, and bearing and bearing housing 23 after cleaning are dried up.Whole cleaning, dry up, spray the lubricating oil process and set control by Intellectualized controller.
Claims (1)
1, a kind of intelligent metallurgy rolling mill bearing and bearing housing cleaning machine, it is characterized in that: it comprises the purge chamber, cleaning device and Intellectualized controller, cleaning device is installed in the purge chamber, described cleaning device comprises cleaning main frame (1), workbench (2) and afterbody hold out against parts (3), clean main frame by by motor (11), decelerator (12), rotary main shaft parts (14) and Mobile Slide (15) are formed, motor (11) drives reductor (12) after driving gear set (13) drives rotary main shaft parts (14) rotation, and motor (11), decelerator (12), rotary main shaft parts (14) are installed on the Mobile Slide (15), rotary main shaft (18) in the rotary main shaft parts (14) is a hollow shaft, the sealing of one end, the other end then links to each other with infusion pump (4), the spray orifice that is axially arranged with along rotary main shaft (18), each spray orifice communicates with the centre bore of rotary main shaft (18), on rotary main shaft (18), be set with cleaning wheel (16), on the periphery of cleaning wheel (16), be provided with rubber sleeve (19) and be shaped on spray orifice (17), Mobile Slide (15) with respect to workbench (2) but move left and right; Afterbody holds out against projecting end one side that parts (3) are positioned at rotary main shaft (18), the axis conllinear of center line of its addendum cone (31) and rotary main shaft (18); Workbench (2) is arranged on cleaning main frame (1) and afterbody holds out against between the parts (3), which is provided with and move forward and backward device (21) and oscilaltion device (22), bearing to be cleaned and bearing housing (23) are placed on the workbench (2), in the purge chamber, be provided with the spray pipeline, on the spray pipeline, some high pressure nozzles are housed, high pressure nozzle be distributed in be cleaned workpiece around and end face, the rolling element of alignment bearings be provided with one the circle high pressure nozzle, described high pressure nozzle is a gimbaled nozzle; Shower communicates with carrier pipe, is equipped with firing equipment in described fluid reservoir, and washing lotion liquid reserve tank and washing liquid liquid reserve tank were two at the beginning of described liquid reserve tank was divided into, and they are separate, all link to each other with the infusion pump pipette by control valve; Described Intellectualized controller is according to the predefined cleaning procedure of people, automatically the switching of the temperature of the expulsion pressure of adjusting cleaning fluid and flow, cleaning fluid, previous cleaning fine purifiation, the fog after fine purifiation finishes in the automatic eliminating purge chamber, open gas to bearing dry up processing, the default maintenance standard of contrast bearing is carried out automatic inspection, the then automatic lubricating oil spraying that meets the requirements, otherwise enter secondary fine purifiation program.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510038039 CN1827243A (en) | 2005-03-04 | 2005-03-04 | Intelligentized cleaner for bearing and bearing box of metallurgy rolling mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510038039 CN1827243A (en) | 2005-03-04 | 2005-03-04 | Intelligentized cleaner for bearing and bearing box of metallurgy rolling mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1827243A true CN1827243A (en) | 2006-09-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510038039 Pending CN1827243A (en) | 2005-03-04 | 2005-03-04 | Intelligentized cleaner for bearing and bearing box of metallurgy rolling mill |
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| CN (1) | CN1827243A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101961716A (en) * | 2010-09-28 | 2011-02-02 | 桂林电子科技大学 | Ring-die intelligent automatic cleaning plant |
| CN102618863A (en) * | 2012-04-18 | 2012-08-01 | 北京田氏制冷设备安装工程有限公司 | Anticorrosive treatment equipment and method of metal part |
| CN103001538A (en) * | 2011-09-09 | 2013-03-27 | 湘潭电机力源模具有限公司 | Cleaner for disc condenser reflecting surface |
| CN103785632A (en) * | 2014-02-27 | 2014-05-14 | 无锡诚石轴承有限公司 | Bristle brush cleaning machine for micro bearing inner ring |
| CN104138865A (en) * | 2014-08-15 | 2014-11-12 | 重庆钢铁(集团)有限责任公司 | Cleaning device of bar short-stress rolling mill bearing and method |
| CN104588373A (en) * | 2014-12-20 | 2015-05-06 | 浙江金泰实业发展有限公司 | Bearing cleaning and drying integrated machine |
| CN106552787A (en) * | 2016-10-31 | 2017-04-05 | 李易擎 | Grease lubricating bearing not disassembly, cleaning device and method |
| CN107378897A (en) * | 2017-09-04 | 2017-11-24 | 无锡市汤成机电配件厂 | Possesses the laying rack of bearing cleaning function |
| CN107378896A (en) * | 2017-09-04 | 2017-11-24 | 无锡市汤成机电配件厂 | Possesses the bearing laying rack of simplified cleaning function |
| CN110624874A (en) * | 2019-09-16 | 2019-12-31 | 浦项(张家港)不锈钢股份有限公司 | Bearing cleaning device |
| CN111729895A (en) * | 2019-03-25 | 2020-10-02 | 宝山钢铁股份有限公司 | Disassembly-free cleaning device and cleaning method for bearing seat of cold rolling unit and application |
| CN111921966A (en) * | 2020-08-25 | 2020-11-13 | 洪雪芳 | Motor bearing belt cleaning device |
-
2005
- 2005-03-04 CN CN 200510038039 patent/CN1827243A/en active Pending
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101961716A (en) * | 2010-09-28 | 2011-02-02 | 桂林电子科技大学 | Ring-die intelligent automatic cleaning plant |
| CN101961716B (en) * | 2010-09-28 | 2013-01-23 | 桂林电子科技大学 | Ring-die intelligent automatic cleaning plant |
| CN103001538A (en) * | 2011-09-09 | 2013-03-27 | 湘潭电机力源模具有限公司 | Cleaner for disc condenser reflecting surface |
| US9643219B2 (en) | 2011-09-09 | 2017-05-09 | Xiangtan Liyuan Electric Tooling Co., Ltd. | Cleaning device for reflective surface of disc light-condenser |
| CN103001538B (en) * | 2011-09-09 | 2015-07-22 | 湘潭电机力源模具有限公司 | Cleaner for disc condenser reflecting surface |
| CN102618863A (en) * | 2012-04-18 | 2012-08-01 | 北京田氏制冷设备安装工程有限公司 | Anticorrosive treatment equipment and method of metal part |
| CN103785632A (en) * | 2014-02-27 | 2014-05-14 | 无锡诚石轴承有限公司 | Bristle brush cleaning machine for micro bearing inner ring |
| CN103785632B (en) * | 2014-02-27 | 2016-06-29 | 无锡诚石轴承有限公司 | Miniature bearing inner ring hairbrush-cleaning machine |
| CN104138865B (en) * | 2014-08-15 | 2016-06-15 | 重庆钢铁(集团)有限责任公司 | The washing unit of short stress bar rolling mill bearing and method |
| CN104138865A (en) * | 2014-08-15 | 2014-11-12 | 重庆钢铁(集团)有限责任公司 | Cleaning device of bar short-stress rolling mill bearing and method |
| CN104588373A (en) * | 2014-12-20 | 2015-05-06 | 浙江金泰实业发展有限公司 | Bearing cleaning and drying integrated machine |
| CN106552787A (en) * | 2016-10-31 | 2017-04-05 | 李易擎 | Grease lubricating bearing not disassembly, cleaning device and method |
| CN106552787B (en) * | 2016-10-31 | 2019-01-04 | 李易擎 | Grease lubricating bearing not disassembly, cleaning device and method |
| CN107378897A (en) * | 2017-09-04 | 2017-11-24 | 无锡市汤成机电配件厂 | Possesses the laying rack of bearing cleaning function |
| CN107378896A (en) * | 2017-09-04 | 2017-11-24 | 无锡市汤成机电配件厂 | Possesses the bearing laying rack of simplified cleaning function |
| CN111729895A (en) * | 2019-03-25 | 2020-10-02 | 宝山钢铁股份有限公司 | Disassembly-free cleaning device and cleaning method for bearing seat of cold rolling unit and application |
| CN110624874A (en) * | 2019-09-16 | 2019-12-31 | 浦项(张家港)不锈钢股份有限公司 | Bearing cleaning device |
| CN111921966A (en) * | 2020-08-25 | 2020-11-13 | 洪雪芳 | Motor bearing belt cleaning device |
| CN111921966B (en) * | 2020-08-25 | 2021-11-16 | 佛山市珑宝电机电器有限公司 | Motor bearing belt cleaning device |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |