CN101961716B - Ring-die intelligent automatic cleaning plant - Google Patents
Ring-die intelligent automatic cleaning plant Download PDFInfo
- Publication number
- CN101961716B CN101961716B CN 201010294910 CN201010294910A CN101961716B CN 101961716 B CN101961716 B CN 101961716B CN 201010294910 CN201010294910 CN 201010294910 CN 201010294910 A CN201010294910 A CN 201010294910A CN 101961716 B CN101961716 B CN 101961716B
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- ring mould
- ring
- intelligent automatic
- automatic cleaning
- electric machine
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Abstract
The invention discloses a ring-die intelligent automatic cleaning plant which is characterized by comprising a support system, a gear transmission system, a ring-die intelligent automatic cleaning system and a control system, wherein the support system supports the entire ring-die intelligent automatic cleaning plant; the gear transmission system is connected with the support system and drives the support system to rotate; the ring-die intelligent automatic cleaning system is installed on the support system and faces to the ring die; and the control lines of the control system are respectively connected with the gear transmission system and the motor of the ring-die intelligent automatic cleaning system. The invention reduces the labor intensity, does not need to clean manually and enhances the cleaning efficiency; and since the cleaning plant carries out positioning by cameras and point light sources, the invention has the advantage of accurate positioning and effectively ensures the cleaning quality of the ring die. However, the invention also needs workers to take charge in the regular work on related ring dies, point light sources, cameras, grinding wheels, drill bits and the like.
Description
Technical field
The present invention relates to a kind of rig, particularly a kind of ring mould intelligent automatic cleaning plant for choke ring mould is cleared up.
Background technology
The ring mould is a core component that easily blocks in feed processing machinery.Current common cleaning means are manually by the hole cleaning.Cleaning efficiency is low, and labor strength is large, and repeated labor easily makes workman's fatigue, generation maloperation, breaking-up ring mould.
Summary of the invention
The objective of the invention is for the deficiencies in the prior art, provide a kind of and can reduce labour intensity, improve cleaning efficiency, can guarantee again better to encircle the ring mould intelligent automatic cleaning plant of mould cleaning quality.
Ring mould intelligent automatic cleaning plant of the present invention, by mounting system, gear train assembly, cleaning system and composition of the control system, mounting system supports whole cleaning system, gear train assembly is connected with mounting system, drive the rotation of mounting system and cleaning system, the cleaning system is installed on the mounting system, and the control line of control system is connected with the unify motor of cleaning system of pinion unit respectively.
Described mounting system, formed by main support, crossbeam, left and right support, regulating handle, bracing frame, pin and workpiece holder, main support and crossbeam central affixed, the two ends of left and right support and crossbeam are affixed, regulating handle is arranged on the left and right support, and the mounting system below is provided with bracing frame, pin and the workpiece holder of laying the ring mould.
Described gear train assembly is comprised of stepper motor, power transmission shaft, travelling gear, and stepper motor is connected with power transmission shaft, and power transmission shaft is connected with travelling gear, and stepper motor is connected with control system.
Described cleaning system, formed by camera, spot light, drill bit, emery wheel, common electric machine, servomotor, camera, spot light, drill bit are arranged on the mounting system, subtend ring mould, and rotate around the ring film with support, drill bit is connected with servomotor with common electric machine, and common electric machine makes bit, servomotor makes the drill bit advance and retreat mobile, and camera, spot light, common electric machine, servomotor are connected with control system.
Described control system is comprised of the microcontroller in control cabinet and the case, control line, and control line is connected with camera, spot light, common electric machine, stepper motor and servomotor respectively, and control system also is connected with power supply, LCD, LED, supervisory keyboard.
During work, the choke ring mould is fixed on the workpiece fixed support, be horizontal by bracing frame adjustable ring mould, regulate by three handles simultaneously, make emery wheel, camera, drill bit, spot light all be in the optimum position, by the size in keyboard input aperture and the step-length of stepper motor, by microprocessor control common electric machine 1 and common electric machine 2 emery wheel and drill bit are rotated, begin to remove the iron rust on ring mould surface etc.The microprocessor control stepper motor rotates and makes drill bit, camera, spot light, emery wheel around ring mould center rotating simultaneously.After rotating half-turn, microcontroller begins by camera collection ring mould surface image, and judge whether drill bit is in clear position, if, microcontroller is just exported the feeding signal to servomotor controller, makes drill bit move forward and backward cleaning eye internal congestion thing by servomotor, when having cleared up or not judged is, stepper motor just moves forward a step, carries out new judgement.The rest may be inferred, behind the complete circle of Automatic clearance, the microcontroller output signal is to common electric machine 1 and common electric machine 2, common electric machine 1 and common electric machine 2 stop operating, and emery wheel and drill bit also stop operating, then, the microcontroller output signal drives alarm and sends alarm signal, the workman is operating grip again, and dollying head, spot light, drill bit and emery wheel are on the second circle of ring mould them.Start microcontroller and repeat aforementioned program control process continuation cleaning the second circle blocked hole.Repeat so above-mentioned cleaning operation, until whole obstruction holes is cleaned out.
Advantage of the present invention is: reduced labour intensity, do not needed the manual cleaning work of finishing; Improved cleaning efficiency, positioned by camera and spot light, registration is high, has effectively guaranteed ring mould cleaning quality.But also need the workman to be responsible for the steady job of relevant ring mould, spot light, camera, emery wheel and drill bit etc.
Description of drawings
Fig. 1 is the schematic diagram of intelligence ring mould automatic cleaning apparatus;
Fig. 2 is the enlarged diagram of servo motor transmission drill bit;
Fig. 3 is the structured flowchart of Fig. 1;
Fig. 4 is the structured flowchart of microcontroller.
In figure: 1. the first regulating handle 2. right support 3. emery wheel 4. first common electric machines 5. are sold 6. second regulating handle 7. workpiece fixed support 8. ring mould 9. bracing frame 10. control cabinet 11. main support 12. crossbeam 13. first travelling gear 14. stepper motor 15. left socles 16. the 3rd regulating handle 17. camera 18. drill bit 19. spot light 20. control line 21. second travelling gear 22. servomotor 23. power transmission shaft 24. second common electric machines for clearance
The specific embodiment
With reference to Fig. 1,2,3,4; Ring mould intelligent automatic cleaning plant of the present invention, by mounting system, gear train assembly, ring mould intelligence Automatic clearance system and composition of the control system, mounting system supports whole ring mould intelligent automatic cleaning plant, gear train assembly is connected with mounting system, the rotation of drive mounting system, ring mould intelligence automatic cleaning system is installed on the mounting system, and subtend ring mould, the control line of control system are connected with the unify motor of ring film intelligence Automatic clearance system of pinion unit respectively.
Described mounting system, formed by main support 11, crossbeam 12, left socle 15, right support 2, the first regulating handle 1, the second regulating handle 6, the 3rd regulating handle 16, bracing frame 9, pin 5 and workpiece holder 7, main support 11 is central affixed with crossbeam 12, the two ends of left socle 15, right support 2 and crossbeam 12 are affixed, the first regulating handle 1, the second regulating handle 6, the 3rd regulating handle 16 are arranged on left socle 15 and the right support 2, and the mounting system below is provided with bracing frame 9, pin 5 and the workpiece holder 7 of laying the ring mould.
Described gear train assembly is comprised of stepper motor 14, the first travelling gear 13, power transmission shaft 23, the second travelling gear 21, and stepper motor 14 is connected with power transmission shaft 13, and power transmission shaft 23 is connected with the second travelling gear 21, and stepper motor 14 is connected with control system.
The intelligent Automatic clearance of described ring mould system, by camera 17, spot light 19, drill bit 18, emery wheel 3, the first common electric machine 4, the second common electric machine 24, servomotor 22 forms, camera 17, spot light 19, drill bit 18 is arranged on the mounting system, subtend ring mould 8 for clearance, and rotate around the ring film with support, drill bit 18 and the second common electric machine 24, the second travelling gear 21 is connected with servomotor 22, the second common electric machine 24 makes drill bit 18 rotations, servomotor 22 makes drill bit 18 advance and retreat mobile, camera 17, spot light 19, the first common electric machine 4, the second common electric machine 24, servomotor 22 is connected with control system.
Described control system, formed by the microcontroller in control cabinet 10 and the case, control line 20, control line 20 is connected with servomotor with camera 17, spot light 19, the first common electric machine 4, the second common electric machine 24, stepper motor 14 respectively and is connected, and control system also is connected with power supply, LCD, LED, supervisory keyboard.
Claims (3)
1. one kind is encircled the mould intelligent automatic cleaning plant, comprise mounting system, gear train assembly, ring mould intelligence Automatic clearance system and control system, mounting system supports whole ring mould intelligent automatic cleaning plant, gear train assembly is connected with mounting system, the rotation of drive mounting system, the control line of control system is connected with the unify motor of ring mould intelligence Automatic clearance system of pinion unit respectively, and it is characterized in that: the intelligent automatic cleaning system of ring mould is installed on the mounting system subtend ring mould; Described mounting system, formed by main support, crossbeam, left and right support, regulating handle, bracing frame, pin and workpiece holder, main support and crossbeam central affixed, the two ends of left and right support and crossbeam are affixed, regulating handle is arranged on the left and right support, and the mounting system below is provided with bracing frame, pin and the workpiece holder of laying the ring mould.
2. ring mould intelligent automatic cleaning plant according to claim 1, it is characterized in that: the intelligent Automatic clearance of described ring mould system, by camera, spot light, drill bit, emery wheel, common electric machine, servomotor forms, camera, spot light, drill bit is arranged on the mounting system, subtend ring mould, and rotate around the ring mould with support, drill bit is connected with the second common electric machine, servomotor is connected with the second travelling gear, the second travelling gear is connected with power transmission shaft, the first common electric machine makes the emery wheel rotation, the second common electric machine makes bit, servomotor makes the drill bit advance and retreat mobile, camera, spot light, common electric machine, servomotor is connected with control system through control line.
3. ring mould intelligent automatic cleaning plant according to claim 2, it is characterized in that: described control system, formed by the microcontroller in control cabinet and the case, control line, control line is connected with camera, spot light, common electric machine, stepper motor and servomotor respectively, and control system also is connected with power supply, LCD, LED, supervisory keyboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010294910 CN101961716B (en) | 2010-09-28 | 2010-09-28 | Ring-die intelligent automatic cleaning plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010294910 CN101961716B (en) | 2010-09-28 | 2010-09-28 | Ring-die intelligent automatic cleaning plant |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101961716A CN101961716A (en) | 2011-02-02 |
| CN101961716B true CN101961716B (en) | 2013-01-23 |
Family
ID=43514861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010294910 Expired - Fee Related CN101961716B (en) | 2010-09-28 | 2010-09-28 | Ring-die intelligent automatic cleaning plant |
Country Status (1)
| Country | Link |
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| CN (1) | CN101961716B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104492751B (en) * | 2014-12-30 | 2016-06-29 | 桂林电子科技大学 | A kind of ring mould automatic cleaning apparatus |
| CN105290069B (en) * | 2015-11-06 | 2017-07-07 | 桂林电子科技大学 | A kind of numerically controlled intelligent reparation blocks the device of ring mould |
| CN106003811A (en) * | 2016-08-04 | 2016-10-12 | 阜阳市立华畜禽有限公司 | Ring die cleaning device |
| CN111113899B (en) * | 2019-12-25 | 2021-05-04 | 清华大学 | Cleaning method for cavity of 3D printing workpiece |
| CN113477591B (en) * | 2021-07-12 | 2022-06-17 | 江苏智仁景行新材料研究院有限公司 | Device and method for cleaning high-viscosity fluid on surface of object |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0334765A1 (en) * | 1988-03-25 | 1989-09-27 | Electricite De France | Machine for cleaning screwthreaded holes, especially screwthreaded holes for the closing devices of the access holes and spy holes of steam generators in nuclear-power stations |
| CN2253253Y (en) * | 1995-12-11 | 1997-04-30 | 郭俊杰 | Cleaning machine |
| CN1827243A (en) * | 2005-03-04 | 2006-09-06 | 周建茗 | Intelligent metallurgical rolling mill bearing and bearing box cleaning machine |
| CN201799421U (en) * | 2010-09-28 | 2011-04-20 | 桂林电子科技大学 | Intelligent and automatic circular mould cleaning device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK401789D0 (en) * | 1989-08-16 | 1989-08-16 | O & J Hojtryk As | CLEANING PROCEDURES |
| JP3183637B2 (en) * | 1997-09-30 | 2001-07-09 | 株式会社オオガ | Work cleaning device using articulated robot |
-
2010
- 2010-09-28 CN CN 201010294910 patent/CN101961716B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0334765A1 (en) * | 1988-03-25 | 1989-09-27 | Electricite De France | Machine for cleaning screwthreaded holes, especially screwthreaded holes for the closing devices of the access holes and spy holes of steam generators in nuclear-power stations |
| CN2253253Y (en) * | 1995-12-11 | 1997-04-30 | 郭俊杰 | Cleaning machine |
| CN1827243A (en) * | 2005-03-04 | 2006-09-06 | 周建茗 | Intelligent metallurgical rolling mill bearing and bearing box cleaning machine |
| CN201799421U (en) * | 2010-09-28 | 2011-04-20 | 桂林电子科技大学 | Intelligent and automatic circular mould cleaning device |
Non-Patent Citations (1)
| Title |
|---|
| JP特开平11-104578A 1999.04.20 |
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| Publication number | Publication date |
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| CN101961716A (en) | 2011-02-02 |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130123 Termination date: 20190928 |