CN101956445A - Post-processing edge pre-shaped slab and preparation method thereof - Google Patents
Post-processing edge pre-shaped slab and preparation method thereof Download PDFInfo
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- CN101956445A CN101956445A CN2009100410946A CN200910041094A CN101956445A CN 101956445 A CN101956445 A CN 101956445A CN 2009100410946 A CN2009100410946 A CN 2009100410946A CN 200910041094 A CN200910041094 A CN 200910041094A CN 101956445 A CN101956445 A CN 101956445A
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Abstract
The invention discloses a post-processing edge pre-shaped slab which is prepared by the raw materials of porcelain raw material, or glass raw material, or glass ceramics raw material, or artificial stone raw material, and is characterized in that the slab surface is cut into post-processed edges, the quantity, the shape, the angle and the depth of the edges used for postprocessing of the slab are preset; and the slab is formed on a green body.
Description
Technical field
The present invention relates to a kind of application that is suitable for ceramic sheet, glass and crystallizing glass sheet material, artificial slabstone, especially be made into a kind of sheet material to the moulding in advance of post-production edge and preparation method thereof for building finishing is required.
Background technology
Current raising along with development of science and technology and people's living standard, ornament materials as ground and metope, be used for such as step levels, the ground payment to a porter, corner, during metope pavings etc. need be cut the boundary open and the processing that the edge need carry out edging polishing handled sheet material, prior art all is the precalculated position of flat sheet to be cut open the edge to the sheet material same thickness carries out the edging polishing behind the boundary, such as the grinding and polishing camber, hypotenuse shape etc., in this course, because the thickness at edge is identical with sheet metal thickness, when it is worn into various heterotype edge, to expend a large amount of as manually in the processing of edging polishing, water power, grinding tool, financial resources such as mechanical loss, man power and material's cost.Be in addition, for end base do not have pattern and have only the top layer pattern as micro mist and glomerocryst micro mist Imitation Rock Porcelain Tiles in the existing Imitation Rock Porcelain Tiles technology, and the crystallized glass article in the devitrified glass technical matters etc., after the edge vertical with plate plane carried out the edging polishing, such as wearing into arc, hypotenuse shape etc., what expose after consequently the patterned layer on top layer is worn away is not have the end base of pattern and the pattern effect at edge has also been ground off thereupon, this do not have the edge of pattern and surface that sheet material has pattern effect to seem extremely inharmonious with regard to having formed strong contrast, thereby so there has not been sheet material motif texture effect to reduce the class of finishing, this and people wish to reach high-grade under the same conditions, high-grade finishing wish does not conform to yet.So when prior art is carried out technology that edging polishing processing handles at the edge to sheet material, all also having certain defective aspect raising the efficiency for saving human and material resources, financial resources, resource, environmental protection and saving time.
Because the above-mentioned existing defective that exists in the edging processing treatment process that sheet material is carried out, the inventor is based on being engaged in this type of product design manufacturing abundant for many years practical experience and professional knowledge, actively studied innovation, in the hope of founding a kind of sheet material to the moulding in advance of post-production edge and preparation method thereof, make the later stage need edge shape just moulding in advance in base substrate is made of the sheet material of edging polishing processing processing, make it have more practicality, through constantly research, design, and after studying sample and improvement repeatedly, Now At Last create the present invention who has practical value.
Summary of the invention
Main purpose of the present invention is, overcome waste and the inefficient defective of existing plane decoration sheet material right-angle side, and a kind of sheet material to the moulding in advance of post-production edge and preparation method thereof is provided along aspects such as the human and material resources that exist in the edging polishing processing processing procedure, financial resources, resources.A kind of sheet material of the present invention to the moulding in advance of post-production edge, be the sheet material that is made by porcelain raw material or frit or devitrified glass raw material or artificial stone raw materials, it is characterized in that: be cut into the edge of post-production and number of edges, shape, angle, the degree of depth that sheet material itself is used for post-production in its plate surface and preestablish and be molded over base substrate.
Its technical advantage also is that novelty of the present invention, creativeness and practicality goal of the invention place have:
First, requirement according to board dimension and processing edge, (insider knows rationally to reserve the size of blank forming mould of sheet material in advance according to the peak use rate of former again, when making the Imitation Rock Porcelain Tiles of equidimensions such as 120mm * 600mm, 300mm * 600mm, then can cut the boundary open with the size of 600mm * 600mm forms, when making the Imitation Rock Porcelain Tiles of equidimensions such as 400mm * 800mm, 200mm * 800mm, then can cut the boundary open and form with the size of 800mm * 800mm.), be arranged to the shape of predetermined angular, weight and the size dimension of later stage edge processing then in the precalculated position of predetermined moulding form, because this preset shape has formed inner concavity in billet surface, so this can save the raw material of blank forming, saved cost, reduce the consumption of raw material resources, on average can save the raw material of 1.5%-2%; The prior art of comparing cuts the boundary open at plate plane, because thin thickness, institute is so that cutting the boundary open is more prone to, and saved the day-to-day loss of driving boundary's cutter, and it is about 30% on average can to save out boundary's time, reduces the loss about about 30% of driving boundary's cutter.
Second, split the good sheet material in boundary the edge or sheet material itself when needing the edge of edging to carry out the edging polishing, because need the edge moulding in advance on base substrate of processing, like this when carrying out the edging polishing, handled the edge effect of the polishing that just can form reservation shape with regard to only carrying out grinding and polishing to its very shallow top layer, the edging polishing processing on the prior art of comparing sheet material right-angle side edge, (1), this will save the time of edging polishing processing greatly, on average can save time of 50%, improve the efficient of work greatly; (2), this will significantly reduce the day-to-day loss about about 60% of polishing abrasive tool.
The 3rd, the method of employing moulding in advance on base substrate, for end base do not have pattern and have only the top layer pattern as micro mist and glomerocryst micro mist Imitation Rock Porcelain Tiles in the existing Imitation Rock Porcelain Tiles technology, and the crystallized glass article in the devitrified glass technical matters, because the surperficial raw material of the preset shape of its base substrate is directly by moulding form compression moulding, so its top layer is the raw material layer base substrate that contains pattern, what expose is not have for the end base of pattern so the edge vertical with respect to plate plane carries out that pattern effect after the edging polishing is also ground off, the present invention processes when handling at the edge of moulding in advance be the very shallow one deck of grinding and polishing, the same with the normal polishing effect on the table plane of sheet material, still there is the micro mist or the devitrified glass effect on top layer at the edge after the grinding and polishing.
The object of the invention to solve the technical problems can also be further achieved by the following technical measures.
Aforesaid a kind of sheet material to the moulding in advance of post-production edge, it is characterized in that: its shape at post-production edge that designs moulding in advance is the opening shape of arc opening or combination arc opening or hypotenuse shape opening or arc and hypotenuse combination from the predetermined transversal profile of opening boundary line or edge line.
Aforesaid a kind of sheet material to the moulding in advance of post-production edge is characterized in that: its angle that designs the post-production edge shape of moulding in advance preestablishes with the degree of depth and is consistent mutually.
Aforesaid a kind of sheet material to the moulding in advance of post-production edge is characterized in that: its design in advance moulding post-production edge shape angle and the degree of depth preestablishes and be mutual different angle and weight.
Aforesaid a kind of sheet material to the moulding in advance of post-production edge, it is characterized in that: its plate surface has the fin of reservation shape and size, and the cross section of fin is arc or semicircle or rectangle or trapezoidal or leg-of-mutton shape.
The preparation method of aforesaid a kind of sheet material to the moulding in advance of post-production edge is characterized in that:
The press face of the moulding form of preliminary dimension is made into the structure type of evagination that is equipped with the shape of predetermined weight, angle and size dimension in pre-determined bit;
With the needed raw material of making sheet material insert supporting framed in;
With moulding form raw material is pressed and makes base substrate, then the predetermined outer male structure of moulding form promptly is shaped to reservation shape in the billet surface indent, this base substrate is transported to after corresponding drying and firing process fire, just has been made into a kind of sheet material the moulding in advance of post-production edge;
To the edge of the sheet material of moulding in advance or open the sheet material edge of opening behind the boundary position, boundary line and carry out grinding and polishing again, promptly obtain the machining sheet of bright edge effect of the grinding and polishing of reservation shape.
The preparation method of aforesaid a kind of sheet material to the moulding in advance of post-production edge is characterized in that:
The press face of the moulding form of preliminary dimension is made in pre-determined bit is equipped with the structure type that the evagination of shape of predetermined weight, angle and size dimension or indent or evagination and indent all have;
With the needed raw material of making sheet material insert supporting framed in;
With moulding form raw material is pressed and makes base substrate, then predetermined evagination of moulding form or indent or evagination and concave inward structure promptly are shaped to the reservation shape that indent or evagination or indent and evagination all have in billet surface, this base substrate is transported to after corresponding drying and firing process fire, just be made into a kind ofly to the moulding in advance of post-production edge, and the surface also has the sheet material of the fin of reservation shape and size;
To the edge of the sheet material of moulding in advance or open the sheet material edge of opening behind the boundary position, boundary line and carry out grinding and polishing again, promptly obtain the machining sheet of bright edge effect of the grinding and polishing of reservation shape.
The preparation method of aforesaid a kind of sheet material to the moulding in advance of post-production edge is characterized in that:
Its predetermined shape that designs weight, angle and size dimension in advance that is cut into the edge of opening position, boundary line or sheet material on limit, can adopt the material on the press face that can be installed in the compacting tool set that carries out blank forming, be made into the accessory of the shape of predetermined weight, angle and size dimension, be installed in and form outer male structure on the moulding form press face;
With the needed raw material of making sheet material insert supporting framed in;
With the moulding form that is formed with predetermined outer male structure after installing raw material is pressed and makes base substrate, then the predetermined outer male structure of moulding form promptly is shaped to reservation shape in the billet surface indent, this base substrate is transported to after corresponding drying and firing process fire, just has been made into a kind of sheet material the moulding in advance of post-production edge;
To the edge of the sheet material of moulding in advance or open the sheet material edge of opening behind the boundary position, boundary line and carry out grinding and polishing again, promptly obtain the machining sheet of bright edge effect of the grinding and polishing of reservation shape.
In sum, the present invention compared with prior art has tangible advantage and beneficial effect.Be a kind of industrial circle wide popularization and application that is suitable for, quite have the new design of novelty, practicality and progressive.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of manual, below with preferred embodiment of the present invention and conjunction with figs. describe in detail as after.
Description of drawings
Fig. 1 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof first embodiment 600mm * 600mm size the default moulding in centre the Imitation Rock Porcelain Tiles sheet material cross-sectional view that transversal profile is the predetermined combinations arc opening.
Fig. 2 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof second embodiment 600mm * 600mm size the default moulding in surface 2 transversal profiles be that predetermined combinations arc opening, 1 transversal profile are predetermined monolateral arc openings, can cut open the boundary form 5 every be 120mm * 600mm size Imitation Rock Porcelain Tiles sheet material Imitation Rock Porcelain Tiles sheet material cross-sectional view.
Fig. 3 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof the 3rd embodiment 600mm * 600mm size the default moulding in centre transversal profile Imitation Rock Porcelain Tiles sheet material cross-sectional view of each 3 fin that has been the default moulding in both sides simultaneously of predetermined combinations arc opening.
Fig. 4 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof first embodiment making 600mm * 600mm size the default moulding in centre the cross-sectional view of moulding form of transversal profile Imitation Rock Porcelain Tiles sheet material that is the predetermined combinations arc opening.
Fig. 5 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof second embodiment making 600mm * 600mm size the default moulding in surface 2 transversal profiles be that predetermined combinations arc opening, 1 transversal profile are predetermined monolateral arc openings to form 5 every be the cross-sectional view of moulding form of the Imitation Rock Porcelain Tiles sheet material of 120mm * 600mm size can cut the boundary open.
Fig. 6 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof the 3rd embodiment making 600mm * 600mm size the default moulding in centre the cross-sectional view of moulding form of Imitation Rock Porcelain Tiles sheet material of transversal profile each 3 fin that have been the default moulding in both sides simultaneously of predetermined combinations arc opening.
Fig. 7 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof first embodiment in the default moulding in the centre of 600mm * 600mm size 2 every of being that the place cuts that the boundary forms open in the middle of the predetermined combinations arc opening of a transversal profile be that a limit is arranged is the Imitation Rock Porcelain Tiles sheet material cross-sectional view at predetermined arc edge to 300mm * 600mm size.
Fig. 8 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof second embodiment in the default moulding in the surface of 600mm * 600mm size 2 combination arc openings and the centre position of these 2 openings and 1 transversal profile be that predetermined monolateral arc opening place cuts the boundary open and 5 every of forming be the limit that has of 120mm * 600mm size is the Imitation Rock Porcelain Tiles sheet material cross-sectional view at predetermined arc edge.
Fig. 9 be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof the 3rd embodiment in the default moulding in the centre of 600mm * 600mm size transversal profile be that predetermined combinations arc opening place cuts 2 every 300mm * 600mm size that the boundary forms and the Imitation Rock Porcelain Tiles sheet material cross-sectional view that has 3 fins of default moulding open.
Being explained as follows of Reference numeral in the accompanying drawing:
1: the Imitation Rock Porcelain Tiles base substrate that expression is predetermined
2: the fin of moulding on the predetermined Imitation Rock Porcelain Tiles billet surface of expression
3: the arcuate shape that is illustrated in the predetermined Imitation Rock Porcelain Tiles post-production edge of moulding in advance on the base substrate
4: expression is pressed into raw material the moulding form that is provided with reservation shape of base substrate
5: the evagination structure form that raw material compacting back can be formed arcuate shape shown in the label 3 on base substrate that the press face of the moulding form of expression preliminary dimension is default
6: the concave shape that raw material compacting back can be formed the fin shown in the label 2 on base substrate that the press face of the moulding form of expression preliminary dimension is default
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, the specific embodiment, structure, feature and the effect thereof of a kind of sheet material to the moulding in advance of post-production edge that foundation the present invention is proposed and preparation method thereof, describe in detail as after.
See also shown in Figure 1, be a kind of sheet material to the moulding in advance of post-production edge of figure of the present invention and preparation method thereof first embodiment 600mm * 600mm size the default moulding in centre the Imitation Rock Porcelain Tiles sheet material cross-sectional view that transversal profile is the predetermined combinations arc opening.From scheming as seen, the predetermined Imitation Rock Porcelain Tiles base substrate of label 1 expression, label 3 is illustrated in the arcuate shape at the predetermined Imitation Rock Porcelain Tiles post-production edge of moulding in advance on the base substrate.
See also shown in Figure 2, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof second embodiment 600mm * 600mm size the default moulding in surface 2 transversal profiles be that predetermined combinations arc opening, 1 transversal profile are predetermined monolateral arc openings, can cut open the boundary form 5 every be 120mm * 600mm size Imitation Rock Porcelain Tiles sheet material Imitation Rock Porcelain Tiles sheet material cross-sectional view.From scheming as seen, the predetermined Imitation Rock Porcelain Tiles base substrate of label 1 expression, label 3 is illustrated in the arcuate shape at the predetermined Imitation Rock Porcelain Tiles post-production edge of moulding in advance on the base substrate.
See also shown in Figure 3, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof the 3rd embodiment 600mm * 600mm size the default moulding in centre transversal profile Imitation Rock Porcelain Tiles sheet material cross-sectional view of each 3 fin that has been the default moulding in both sides simultaneously of predetermined combinations arc opening.From scheming as seen, the predetermined Imitation Rock Porcelain Tiles base substrate of label 1 expression, the fin of moulding on the predetermined Imitation Rock Porcelain Tiles billet surface of label 2 expressions, label 3 is illustrated in the arcuate shape at the predetermined Imitation Rock Porcelain Tiles post-production edge of moulding in advance on the base substrate.
See also shown in Figure 4, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof first embodiment making 600mm * 600mm size the default moulding in centre the cross-sectional view of moulding form of transversal profile Imitation Rock Porcelain Tiles sheet material that is the predetermined combinations arc opening.Label 4 represents raw material is pressed into the moulding form that is provided with reservation shape of base substrate, and what the press face of the moulding form of mark and 5 expression preliminary dimensions was default can suppress back evagination structure form of arcuate shape shown in the formation label 3 on base substrate by raw material.
See also shown in Figure 5, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof second embodiment making 600mm * 600mm size the default moulding in surface 2 transversal profiles be that predetermined combinations arc opening, 1 transversal profile are predetermined monolateral arc openings to form 5 every be the cross-sectional view of moulding form of the Imitation Rock Porcelain Tiles sheet material of 120mm * 600mm size can cut the boundary open.Label 4 represents raw material is pressed into the moulding form that is provided with reservation shape of base substrate, and what the press face of the moulding form of mark and 5 expression preliminary dimensions was default can suppress back evagination structure form of arcuate shape shown in the formation label 3 on base substrate by raw material.
See also shown in Figure 6, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof the 3rd embodiment making 600mm * 600mm size the default moulding in centre the cross-sectional view of moulding form of Imitation Rock Porcelain Tiles sheet material of transversal profile each 3 fin that have been the default moulding in both sides simultaneously of predetermined combinations arc opening.Label 4 expressions are pressed into raw material the moulding form that is provided with reservation shape of base substrate, the evagination structure form that raw material compacting back can be formed arcuate shape shown in the label 3 on base substrate that mark is default with the press face of the moulding form of 5 expression preliminary dimensions, the concave shape that raw material compacting back can be formed the fin shown in the label 2 on base substrate that the press face of the moulding form of label 6 expression preliminary dimensions is default.
See also shown in Figure 7, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof first embodiment in the default moulding in the centre of 600mm * 600mm size 2 every of being that the place cuts that the boundary forms open in the middle of the predetermined combinations arc opening of a transversal profile be that a limit is arranged is the Imitation Rock Porcelain Tiles sheet material cross-sectional view at predetermined arc edge to 300mm * 600mm size.From scheming as seen, the predetermined Imitation Rock Porcelain Tiles base substrate of label 1 expression, label 3 is illustrated in the arcuate shape at the predetermined Imitation Rock Porcelain Tiles post-production edge of moulding in advance on the base substrate.
See also shown in Figure 8, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof second embodiment in the default moulding in the surface of 600mm * 600mm size 2 combination arc openings and the centre position of these 2 openings and 1 transversal profile be that predetermined monolateral arc opening place cuts the boundary open and 5 every of forming be the limit that has of 120mm * 600mm size is the Imitation Rock Porcelain Tiles sheet material cross-sectional view at predetermined arc edge.From scheming as seen, the predetermined Imitation Rock Porcelain Tiles base substrate of label 1 expression, label 3 is illustrated in the arcuate shape at the predetermined Imitation Rock Porcelain Tiles post-production edge of moulding in advance on the base substrate.
See also shown in Figure 9, be a kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof the 3rd embodiment in the default moulding in the centre of 600mm * 600mm size transversal profile be that predetermined combinations arc opening place cuts 2 every 300mm * 600mm size that the boundary forms and the Imitation Rock Porcelain Tiles sheet material cross-sectional view that has 3 fins of default moulding open.From scheming as seen, the predetermined Imitation Rock Porcelain Tiles base substrate of label 1 expression, the fin of moulding on the predetermined Imitation Rock Porcelain Tiles billet surface of label 2 expressions, label 3 is illustrated in the arcuate shape at the predetermined Imitation Rock Porcelain Tiles post-production edge of moulding in advance on the base substrate.
Embodiment 1:
A kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof, with the default moulding in centre as shown in Figure 1 of making 600mm * 600mm size transversal profile be the predetermined combinations arc opening Imitation Rock Porcelain Tiles sheet material is example that its manufacturing process comprises following steps:
(1), the production line that is ready to the raw material of Imitation Rock Porcelain Tiles production and mainly contains source material delivery system, press, dry kiln, calcining kiln composition;
(2), be ready to the press press-moulding die of predetermined making 600mm * 600mm size Imitation Rock Porcelain Tiles as shown in Figure 4, it is the evagination structure form that can raw material compacting back forms the arcuate shape of angle, weight and size dimension shown in the label 3 on base substrate shown in the predetermined label 5 that this moulding form has been preset a transversal profile in the middle of designing and producing in advance, and with on the supporting framed press that is installed in the Imitation Rock Porcelain Tiles production line of this moulding form and its;
(3), according to normal Imitation Rock Porcelain Tiles production-line technique flow process, will make the Imitation Rock Porcelain Tiles needed raw material by the cloth truck of press and insert in press framed;
(4), as shown in Figure 4 the moulding form installed of press is pressed to the raw material in framed and makes base substrate subsequently, then the outer male structure of the predetermined predetermined arc as shown in the reference numeral 5 of moulding form promptly is shaped to the arcuate shape of predetermined angular, weight and the size dimension at the predetermined Imitation Rock Porcelain Tiles post-production edge shown in the label 3 in the billet surface indent;
(5), this in type base substrate is transported to corresponding dry kiln and calcining kiln operation drying, burn till after, just being made into the default moulding in centre as shown in Figure 1, the transversal profile shown in the label 3 is arranged is the Imitation Rock Porcelain Tiles sheet material of combination arc opening of the shape of predetermined post-production edge arc angle, weight and size dimension at one place, the present invention just a kind of sheet material to the moulding in advance of post-production edge;
(6), produce continuously, can mass-produce a kind of sheet material of the present invention to the moulding in advance of post-production edge by above-mentioned operation.
(7), to opening position, boundary line Kai Jie in the middle of the combination arc opening shown in the label 3 of the sheet material produced, split the in type arc edge of the sheet material as shown in Figure 7 behind the boundary, carry out grinding and polishing again, the edge that promptly obtains 300mm * 600mm size has become the machining sheet of brightness effect of the grinding and polishing of reservation shape.
Embodiment 2:
A kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof, with the default moulding in centre as shown in Figure 2 of making 600mm * 600mm size 2 transversal profiles be that predetermined combinations arc opening, 1 transversal profile are predetermined monolateral arc openings, cutting the boundary open by equal portions, to form 5 every be that the Imitation Rock Porcelain Tiles sheet material of 120mm * 600mm size is example, and its manufacturing process comprises following steps:
(1), the production line that is ready to the raw material of Imitation Rock Porcelain Tiles production and mainly contains source material delivery system, press, dry kiln, calcining kiln composition;
(2), be ready to the press press-moulding die of predetermined making 600mm * 600mm size Imitation Rock Porcelain Tiles as shown in Figure 5, it is the evagination structure forms that can raw material compacting back form the arcuate shape of angle, weight and size dimension shown in the label 3 on base substrate shown in the predetermined label 5 that this moulding form has been preset 3 place's transversal profiles in the middle of designing and producing in advance, and with on the supporting framed press that is installed in the Imitation Rock Porcelain Tiles production line of this moulding form and its;
(3), according to normal Imitation Rock Porcelain Tiles production-line technique flow process, will make the Imitation Rock Porcelain Tiles needed raw material by the cloth truck of press and insert in press framed;
(4), as shown in Figure 5 the moulding form installed of press is pressed to the raw material in framed and makes base substrate subsequently, then the outer male structure of the predetermined predetermined arc as shown in the reference numeral 5 of moulding form promptly is shaped to the arcuate shape of predetermined angular, weight and the size dimension at the predetermined Imitation Rock Porcelain Tiles post-production edge shown in the label 3 in the billet surface indent;
(5), this in type base substrate is transported to corresponding dry kiln and calcining kiln operation drying, burn till after, just being made into default moulding as shown in Figure 2, the transversal profile shown in the label 3 is arranged is the Imitation Rock Porcelain Tiles sheet material of the combination arc opening of predetermined post-production edge arcuate shape at three places, the present invention just a kind of sheet material to the moulding in advance of post-production edge;
(6), produce continuously, can mass-produce the sheet material of the edge moulding in advance of a kind of sheet material that post-production is become 120mm * 600mm of the present invention by above-mentioned operation.
(7), to opening position, boundary line Kai Jie in the middle of the combination arc opening shown in the label 3 of the sheet material produced, split the in type arc edge of the sheet material as shown in Figure 8 behind the boundary, carry out grinding and polishing again, the edge that promptly obtains 120mm * 600mm size has become the machining sheet of brightness effect of the grinding and polishing of reservation shape.
Embodiment 3:
A kind of sheet material to the moulding in advance of post-production edge of the present invention and preparation method thereof, with the default moulding in centre as shown in Figure 3 of making 600mm * 600mm size the Imitation Rock Porcelain Tiles sheet material of transversal profile each 3 fin that are the default moulding in both sides simultaneously of predetermined combinations arc opening be example, its manufacturing process comprises following steps:
(1), the production line that is ready to the raw material of Imitation Rock Porcelain Tiles production and mainly contains source material delivery system, press, dry kiln, calcining kiln composition;
(2), be ready to the press press-moulding die of predetermined making 600mm * 600mm size Imitation Rock Porcelain Tiles as shown in Figure 6, it is can form angle shown in the label 3 in raw material compacting back on base substrate shown in the predetermined label 5 that this moulding form has been preset a transversal profile in the middle of designing and producing in advance, the evagination structure form of the arcuate shape of weight and size dimension, also be provided with in addition shown in the label 6 can will raw material the compacting back on base substrate, form the indent structure form of the shape shown in the label 2 predetermined fins, and with on the supporting framed press that is installed in the Imitation Rock Porcelain Tiles production line of this moulding form and its;
(3), according to normal Imitation Rock Porcelain Tiles production-line technique flow process, will make the Imitation Rock Porcelain Tiles needed raw material by the cloth truck of press and insert in press framed;
(4), as shown in Figure 6 the moulding form installed of press is pressed to the raw material in framed and makes base substrate subsequently, then the outer male structure of the predetermined predetermined arc as shown in the reference numeral 5 of moulding form promptly is shaped to the arcuate shape of predetermined angular, weight and the size dimension at the predetermined Imitation Rock Porcelain Tiles post-production edge shown in the label 3 in the billet surface indent, and the predetermined concave inward structure shown in the label 6 promptly is shaped to the fin of the preliminary dimension size shown in the label 2 in billet surface;
(5), this in type base substrate is transported to corresponding dry kiln and calcining kiln operation drying, burn till after, just being made into the default moulding in centre as shown in Figure 3, the transversal profile shown in the label 3 is arranged is the combination arc opening of arcuate shape of predetermined angular, weight and the size at predetermined post-production edge at one place, respectively there is the ceramic sheet of the fin of 3 preliminary dimension sizes as shown in the reference numeral 2 on its both sides, and the present invention just is a kind of to the moulding in advance of post-production edge and have the sheet material of fin;
(6), produce continuously, it is a kind of to post-production edge sheet material moulding in advance and that have fin to mass-produce the present invention by above-mentioned operation.
(7), to opening position, boundary line Kai Jie in the middle of the combination arc opening shown in the label 3 of the sheet material produced, split the arc edge shown in the in type label 3 of the sheet material as shown in Figure 9 behind the boundary, carry out grinding and polishing again, the edge that promptly obtains 300mm * 600mm size has become machining sheet brightness effect and that have fin of the grinding and polishing of reservation shape.
Above embodiment illustrates of the present invention.
The insider knows, the default evagination structure form that raw material compacting back can be formed reservation shape shown in the label 3 on base substrate of the press face of the moulding form shown in the label 5 also can be arranged on the outside of the moulding form shown in the label 4, with the reservation shape of the post-production moulding in advance at the edge that makes the predetermined sheet material of not opening the boundary own.
The insider knows, it is predetermined to be cut into the shape of design angle in advance, weight and size at the edge of opening position, boundary line or sheet material on limit, employing can be installed in the material on the press face of the compacting tool set that carries out blank forming, be made into the accessory of the shape of predetermined angular, weight and size, the seam that makes that can accomplish with prior art is installed in the outer male structure of formation on the moulding form press face as moulding form itself smoothly with being provided with; With the needed raw material of making sheet material insert supporting framed in; With the moulding form that is formed with predetermined outer male structure after installing raw material is pressed and makes base substrate, then the predetermined outer male structure of moulding form promptly is shaped to reservation shape in the billet surface indent, this base substrate is transported to after corresponding drying and firing process fire, also can be made into a kind of sheet material the moulding in advance of post-production edge; To the edge of the sheet material of moulding in advance or open the sheet material edge of opening behind the boundary position, boundary line and carry out grinding and polishing again, promptly obtain the machining sheet of bright edge effect of the grinding and polishing of reservation shape.
The above, only be for preferable preferred embodiment of the present invention is described, yet it is not to be limitation of the present invention, any personnel that are familiar with this technology may utilize the technology contents of above-mentioned prompting to be changed or be modified to the equivalent embodiment of equivalent variations, can make a kind of sheet material to the moulding in advance of post-production edge and preparation method thereof by the difference requirement.As seen, every content that does not break away from technical solution of the present invention, to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention according to technical spirit of the present invention.
Claims (8)
1. sheet material to the moulding in advance of post-production edge, be the sheet material that is made by porcelain raw material or frit or devitrified glass raw material or artificial stone raw materials, it is characterized in that: be cut into the edge of post-production and number of edges, shape, angle, the degree of depth that sheet material itself is used for post-production in its plate surface and preestablish and be molded over base substrate.
2. a kind of sheet material according to claim 1 to the moulding in advance of post-production edge, it is characterized in that: its shape at post-production edge that designs moulding in advance is the opening shape of arc opening or combination arc opening or hypotenuse shape opening or arc and hypotenuse combination from the predetermined transversal profile of opening boundary line or edge line.
3. a kind of sheet material to the moulding in advance of post-production edge according to claim 1 is characterized in that: its angle that designs the post-production edge shape of moulding in advance preestablishes with the degree of depth and is consistent mutually.
4. a kind of sheet material to the moulding in advance of post-production edge according to claim 1 is characterized in that: its design in advance moulding post-production edge shape angle and the degree of depth preestablishes and be mutual different angle and weight.
5. a kind of sheet material according to claim 1 to the moulding in advance of post-production edge, it is characterized in that: its plate surface has the fin of reservation shape and size, and the cross section of fin is arc or semicircle or rectangle or trapezoidal or leg-of-mutton shape.
6. preparation method to the sheet material of post-production edge moulding in advance is characterized in that:
The press face of the moulding form of preliminary dimension is made into the structure type of evagination that is equipped with the shape of predetermined weight, angle and size dimension in pre-determined bit;
With the needed raw material of making sheet material insert supporting framed in;
With moulding form raw material is pressed and makes base substrate, then the predetermined outer male structure of moulding form promptly is shaped to reservation shape in the billet surface indent, this base substrate is transported to after corresponding drying and firing process fire, just has been made into a kind of sheet material the moulding in advance of post-production edge;
To the edge of the sheet material of moulding in advance or open the sheet material edge of opening behind the boundary position, boundary line and carry out grinding and polishing again, promptly obtain the machining sheet of bright edge effect of the grinding and polishing of reservation shape.
7. the preparation method of a kind of sheet material to the moulding in advance of post-production edge according to claim 6 is characterized in that:
The press face of the moulding form of preliminary dimension is made in pre-determined bit is equipped with the structure type that the evagination of shape of predetermined weight, angle and size dimension or indent or evagination and indent all have;
With the needed raw material of making sheet material insert supporting framed in;
With moulding form raw material is pressed and makes base substrate, then predetermined evagination of moulding form or indent or evagination and concave inward structure promptly are shaped to the reservation shape that indent or evagination or indent and evagination all have in billet surface, this base substrate is transported to after corresponding drying and firing process fire, just be made into a kind ofly to the moulding in advance of post-production edge, and the surface also has the sheet material of the fin of reservation shape and size;
To the edge of the sheet material of moulding in advance or open the sheet material edge of opening behind the boundary position, boundary line and carry out grinding and polishing again, promptly obtain the machining sheet of bright edge effect of the grinding and polishing of reservation shape.
8. the preparation method of a kind of sheet material to the moulding in advance of post-production edge according to claim 6 is characterized in that:
Its predetermined shape that designs weight, angle and size dimension in advance that is cut into the edge of opening position, boundary line or sheet material on limit, can adopt the material on the press face that can be installed in the compacting tool set that carries out blank forming, be made into the accessory of the shape of predetermined weight, angle and size dimension, be installed in and form outer male structure on the moulding form press face;
With the needed raw material of making sheet material insert supporting framed in;
With the moulding form that is formed with predetermined outer male structure after installing raw material is pressed and makes base substrate, then the predetermined outer male structure of moulding form promptly is shaped to reservation shape in the billet surface indent, this base substrate is transported to after corresponding drying and firing process fire, just has been made into a kind of sheet material the moulding in advance of post-production edge;
To the edge of the sheet material of moulding in advance or open the sheet material edge of opening behind the boundary position, boundary line and carry out grinding and polishing again, promptly obtain the machining sheet of bright edge effect of the grinding and polishing of reservation shape.
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| CN2009100410946A CN101956445A (en) | 2009-07-14 | 2009-07-14 | Post-processing edge pre-shaped slab and preparation method thereof |
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| CN2009100410946A CN101956445A (en) | 2009-07-14 | 2009-07-14 | Post-processing edge pre-shaped slab and preparation method thereof |
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| CN101956445A true CN101956445A (en) | 2011-01-26 |
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| CN103128843A (en) * | 2011-12-02 | 2013-06-05 | 日本能源服务株式会社 | Forming method of cylindrical porcelain piece |
| CN103128843B (en) * | 2011-12-02 | 2016-12-14 | 日本能源服务株式会社 | The manufacturing process of cylindrical porcelain piece |
| CN114718221A (en) * | 2022-03-24 | 2022-07-08 | 海洋石油工程股份有限公司 | A hot wall is prevented to outdoor steel construction for ocean engineering |
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