CN101250930A - Bead polished board and manufacturing method thereof - Google Patents
Bead polished board and manufacturing method thereof Download PDFInfo
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- CN101250930A CN101250930A CNA2008100065123A CN200810006512A CN101250930A CN 101250930 A CN101250930 A CN 101250930A CN A2008100065123 A CNA2008100065123 A CN A2008100065123A CN 200810006512 A CN200810006512 A CN 200810006512A CN 101250930 A CN101250930 A CN 101250930A
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Abstract
The invention relates to a rib polishing plate and a manufacturing method thereof. The supper surface of the rib polishing plate is provided with one to a thousand ribs; the height, the breadth and the space of the ribs are respectively 0.01 mm to 20 mm, 1 mm to 1,000 mm and 0.01 mm to 800 mm; the upper surface of the plate and the surfaces of the ribs are integrally polished surfaces; the shapes of the cross sections of the ribs include a square, a rectangle, a semicircle, a trapezoid, a triangle, a smaller semicircle less than a semicircle or a stacked up special shape formed through the permutation and combination of the shapes. Moreover, the plate can be made from porcelain, glass, microcrystalline glass, artificial stone or natural stone.
Description
The application is that the application number submitted on March 10th, 2005 is 200510053355.8 and is called dividing an application of " a kind of tumbling moulding form and using method thereof of making bead polished board ".
Technical field
The present invention relates to a kind of application that is suitable for ceramic sheet, glass and crystallizing glass sheet material, artificial slabstone, natural stone sheet material, especially the application of the permanent stepboard of these board making a kind of make bead polished board and preparation method thereof.
Background technology
Along with the raising of development of science and technology and people's living standard, as the ornament materials of ground and metope, people wish that it has different appearances now, to increase the top grade sense of product.Decorative cover as existing ceramic sheet, glass and crystallizing glass sheet material, artificial slabstone, natural stone sheet material mostly is smooth plane, when being used to decorate stairway step, the people is slipped, and has the safety defect of insufficient; Therefore, industry is just updated the processing structure of dalle, and prior art has just been used groove is set on the sheet material decorative cover, and first kind is to adopt metal fin cutting way, it is just at the fluting effect, can not carry out one-shot forming and make groove and the plane is polished simultaneously; The second way is with the diel impact style with recessed or fin, and raw material is struck out the base substrate goods of fin or groove, does not polish simultaneously and obtains goods but there is a kind of prior art to carry out groove or fin and plane to it; The third mode is a boudle copper lines in groove, and this material is to add decoration, and is inconsistent with goods base substrate itself, and the cost height.Because existing most its groove is recessed under the plane in order to adopt the goods of groove, its skidproof effect is not good, and groove itself do not have polishing effect, still has a certain distance apart from people's demand.
Combine by above-mentioned, energy one-shot forming generation of the prior art surface all has certain defective for the dalle process technology of the concavo-convex rib of burnishing surface.
Can one-shot forming produce the defective of surface in order to solve existing dalle for the technology existence of the concavo-convex rib of burnishing surface, relevant manufacturer there's no one who doesn't or isn't seeks solution painstakingly, but do not see always that for a long time suitable design finished by development, this obviously is the problem that the anxious desire of relevant dealer solves.
Because above-mentioned existing dalle can one-shot forming produce surface be burnishing surface and male and fomale(M﹠F) all be the defective of technology existence of the concavo-convex rib of burnishing surface, the inventor is based on being engaged in this type of product design manufacturing abundant for many years practical experience and professional knowledge, actively studied innovation, in the hope of founding a kind of tumbling moulding form and using method thereof of making bead polished board, make one-time formed bead polished board, can improve general existing on the market conventional structure such as dalles such as stepboards, make it have more practicality, through constantly research, design, and after studying sample and improvement repeatedly, Now At Last create the present invention who has practical value.
Summary of the invention
Main purpose of the present invention is, makes a kind of defective that the technology existence of the equal one-shot forming polishing of protruding rib and protruding rib and plate plane is arranged but overcome existing plane decoration plank stuff one-shot forming, and a kind of bead polished board and preparation method thereof is provided.
Its technical advantage has: at first, it can make goods produce protruding rib and make protruding edge surface and all the other table planes of goods obtain polishing simultaneously, can not obtain polishing with other tongue and groove and compare and have great aesthetic.Secondly, its energy one-shot forming adapts to the requirement that large-scale industrialization is produced, and has improved production efficiency, the corresponding cost of production that reduced; Once more, the goods of the protruding rib of being made with aesthetic especially have fabulous anti-skidding effect in practical application in stairway step is used, and have increased the safety of using.
The object of the invention to solve the technical problems can also be further achieved by the following technical measures.
Aforesaid a kind of bead polished board and preparation method thereof, it is particularly suitable for the application of ceramic sheet, glass and crystallizing glass sheet material, artificial slabstone, natural stone sheet material making fin effect, and all the other polished surfaces of the polished surface of fin and goods are to be made through tumbling moulding form scraped finish polishing in its product surface.It is characterized in that: the upper surface of this sheet material is provided with 1-1000 bar fin, and the height of described fin is 0.01mm-20mm, and width is 1mm-1000mm, and spacing is 0.01mm-800mm; Its fin quantity and fin shape of cross section design in advance according to necessary requirement; The surface of described sheet material upper surface and described fin is a polished surface.According to the quantity of the fin of the polished board that will be made into fin and fin shape of cross section and according to the requirement of scraped finish polishing moulding, the shape of corresponding groove quantity and its indent cross section and the degree of depth, width and the spacing size of concrete every groove in tumbling moulding form surface, have been pre-seted, required effective each bar groove is parallel with the vertical line of drum die central axis in processing and fabricating, and its indent cross section is vertical with drum die cylinder central axis.
Aforesaid a kind of bead polished board is characterized in that: the shape of cross section that it is characterized in that wherein said fin is the stacked abnormity of square, rectangle, semicircle, trapezoidal, triangle, or these shape permutation and combination circular less than the smaller part of semicircle.
Aforesaid a kind of tumbling moulding form and using method thereof of making in bead polished board and preparation method thereof, it is characterized in that: the material of its described tumbling moulding form is to be made by the conventional material that contains carborundum, diamond dust etc., sharp cutting and polishing ability are arranged, according to the different different meshes that are divided into quantity of thickness of surperficial emery grit, the order number is more little, and roughness is big more, the scraped finish ability is strong more, the order number is big more, and fineness is big more, is suitable for the bright surface of dishing out more.
Aforesaid a kind of tumbling moulding form and using method thereof of making in bead polished board and preparation method thereof, it is characterized in that: described tumbling moulding form is counted difference according to order and is divided into three types of roughness scraped finish moulding, middle rugosity scraped finish, precision burnishing barrel mould, this drum die of three types can singlely use use capable of being combined according to the scraped finish polishing precision of processing and fabricating.Can make the surface of described fin and the upper surface of sheet material is the dull surface of semipolish, or the surface of the full polishing of part part semipolish.
Aforesaid a kind of tumbling moulding form and using method thereof of making in bead polished board and preparation method thereof, it is characterized in that:, can make the one-time formed fin polishing material products that fin and fin surface and product surface all obtain meticulous polishing that occurs parallel successively being used in combination of tumbling moulding form of the roughness scraped finish moulding of different meshes, middle rugosity scraped finish, precision polishing.Before being used in combination, this kind make the groove that is provided with required equal number, identical shaped and uniform distances in each the effective tumbling moulding form surface corresponding to required making product size in advance.
Aforesaid a kind of tumbling moulding form and using method thereof of making in bead polished board and preparation method thereof, it is characterized in that: when described tumbling mould routine is used in combination, the quantity of roughness scraped finish forming cylinder mould is 1-100, the quantity of middle rugosity scraped finish drum die is 0-100, and the quantity of precision burnishing barrel mould is 0-100.The goods of made are different with the bright degree of product surface because of the corresponding fin surface of the difference of scraped finish polishing degree.
Aforesaid a kind of tumbling moulding form and using method thereof of making in bead polished board and preparation method thereof, its using method is characterised in that: will have successively default required groove roughness tumbling moulding form and in fineness and fineness tumbling moulding form be installed in parallel on the polishing machine apparatus for production line, and make each drum die and the planar annular of corresponding each groove of other drum die be corresponding separately on an in-plane and error be no more than ± 0.5mm; Be the conveyer belt that is used to place the goods that need making below each tumbling mould, but the conveyer belt both sides are equipped with spacing to guarantee to be placed on the clamping plate of the top end to end parallel unanimity of goods; Making each drum die by mechanical, electronic, pneumatic or hydraulic power again is that the axle center runs up with identical direction of rotation with the cylinder cylinder; The goods that will need then to make lie on the conveyer belt according to a conventional method, are clipped in the middle of the clamping plate, and the thickness of the goods that processing is polished according to need is regulated the spacing on each drum die and conveyer belt plane to adapt to processing and fabricating by the height of adjusting each drum die; Discharge water so that do not cause goods to break during each drum die high speed rotating cutting scraped finish polishing to the product surface of conveyor belt surface in the front of each drum die again; Transmission by conveyer belt obtains having default required form and polished product that also carried out the protruding rib of polishing by the drum die one-shot forming of each high speed rotating to goods successively on the surface of conveyer belt.
Aforesaid a kind of tumbling moulding form and using method thereof of making in bead polished board and preparation method thereof, it is characterized in that: with parallel successively being used in combination of tumbling moulding form of the roughness scraped finish moulding of different meshes, middle rugosity scraped finish, precision polishing, count under the condition of requirement reaching scraped finish polishing order, width, the degree of depth, quantity, shape or the spacing of set groove can be different in each tumbling moulding form, and will make protruding faceted pebble thus is the goods of different scraped finish polishing degree.
Aforesaid a kind of tumbling moulding form and using method thereof of making in bead polished board and preparation method thereof is characterized in that: will be the transmission of the compression moulding unpolished semiproduct that the have a fin similar surface that is placed on conveyer belt by conveyer belt to tumbling mould groove shapes size obtain making the fin of preset shape and the goods that product surface has all carried out polishing by the drum die one-shot forming of each high speed rotating successively.
In sum, the present invention compared with prior art has tangible advantage and beneficial effect.A kind of using method of the tumbling moulding form that is provided with predetermined groove in bead polished board and preparation method thereof of making of the present invention is compared to existing fluting technology and concavo-convex die stamping technology, the energy one-shot forming produces protruding rib and male and fomale(M﹠F) comprises that protruding edge surface and side all are the technology of burnishing surface goods, this is main inventive point of the present invention place, be a kind of industrial circle wide popularization and application that is suitable for, quite have the new design of novelty, practicality and progressive.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of manual, below with preferred embodiment of the present invention and conjunction with figs. describe in detail as after.
Concrete structure of the present invention and manufacture method thereof are provided in detail by the following one-shot forming generation fin and the surface sides of fin and Imitation Rock Porcelain Tiles embodiment and the accompanying drawing that the brick surface all obtains polishing of being manufactured with.
Description of drawings
Fig. 1 is that the width of the embodiment of the invention is a kind of mould plane structure schematic diagram that has three grooves that is provided with the tumbling moulding form of predetermined groove of 900mm.
Fig. 2 is the half-finished floor map of not surface polishing Imitation Rock Porcelain Tiles of the 800mm * 800mm of the present invention the 1st embodiment.
Fig. 3 be the present invention the 2nd embodiment a 800mm * 800mm have that the cross section corresponding with the described drum die groove of Fig. 1 be trapezoidal three fins do not polish the half-finished generalized section vertical of Imitation Rock Porcelain Tiles with each fin.
Fig. 4 be the width of the embodiment of the invention a kind of tumbling moulding form that is provided with predetermined groove that has three grooves that is 900mm by the moulding of roughness shaving, middle rugosity scraped finish, precision polishing totally three kinds of mansion view plane schematic diagrames that the different tumbling die assembly of order number uses.
Fig. 5 is that the cross section of a kind of tumbling moulding form of making bead polished board of the present invention and the prepared 800mm * 800mm of using method embodiment thereof is the Imitation Rock Porcelain Tiles assembled watch floor map that the one-shot forming of trapezoidal three fins obtains polishing.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, the specific embodiment, structure, feature and the effect thereof of a kind of bead polished board that foundation the present invention is proposed and preparation method thereof, describe in detail as after.
Seeing also shown in Figure 1ly, is that width of the present invention is the mould plane structure schematic diagram that has three grooves that 900mm a kind of is provided with the tumbling moulding form of predetermined groove.Label 1 is the groove of 5mm for article one degree of depth for the 3mm width, and label 2 is the groove of 5mm for the second degree of depth for the 3mm width, and label 3 is that the 3rd degree of depth is the groove of 5mm for the 3mm width.
Fig. 2 is the half-finished floor map of not surface polishing Imitation Rock Porcelain Tiles of the 800mm * 800mm of the present invention the 1st embodiment.
Fig. 3 be the present invention the 2nd embodiment a 800mm * 800mm have that the cross section corresponding with the described drum die groove of Fig. 1 be trapezoidal three fins do not polish the half-finished generalized section vertical of Imitation Rock Porcelain Tiles with each fin.Label 1 is the fin of 5.5mm for article one height for the 3mm width, and label 2 is the fin of 5.5mm for the second height for the 3mm width, and label 3 is that the 3rd height is the fin of 5.5mm for the 3mm width.
Fig. 4 be the width of the present invention a kind of tumbling moulding form that is provided with predetermined groove that has three grooves that is 900mm by the moulding of roughness shaving, middle rugosity scraped finish, precision polishing totally three kinds of mansion view plane schematic diagrames that the different tumbling die assembly of order number uses.Label 1 is the groove of 5mm for article one degree of depth for the 3mm width, and label 2 is the groove of 5mm for the second degree of depth for the 3mm width, and label 3 is that the 3rd degree of depth is the groove of 5mm for the 3mm width.Label 4 is a roughness shaving forming cylinder mould, and label 5 is middle rugosity scraped finish drum die, and label 6 is a precision tumbling mould.
Fig. 5 is the table floor map that the cross section of a kind of tumbling moulding form of making bead polished board of the present invention and the prepared 800mm * 800mm of using method embodiment thereof is the Imitation Rock Porcelain Tiles finished product that the one-shot forming of trapezoidal three fins obtains polishing.Label 1 is the fin of 5mm for article one height for the 3mm width, and label 2 is the fin of 5mm for the second height for the 3mm width, and label 3 is that the 3rd height is the fin of 5mm for the 3mm width.
A kind of tumbling moulding form and using method thereof of making bead polished board of the present invention, its manufacture process comprises following steps:
(1), a collection of specification as shown in Figure 2 of preparation is the not surface polishing Imitation Rock Porcelain Tiles semiproduct of 800mm * 800mm, and is placed on successively on the conveyer belt of polishing machine apparatus for production line.
(2), with width be successively 900mm roughness tumbling moulding form and in fineness and fineness tumbling moulding form be installed in parallel on the polishing machine apparatus for production line, and make each drum die and the planar annular of corresponding each groove of other drum die be corresponding separately on an in-plane and error be no more than ± 0.5mm, as shown in Figure 4.
(3), the height of adjusting each drum die according to the thickness of the goods of need processing polishing is regulated the spacing on the semiproduct Imitation Rock Porcelain Tiles plane that (1) step is prepared on each drum die and the conveyer belt need process to adapt to processing, specifically be that fineness and fineness drum die height adapt to further scraped finish polishing requirement in forcing down successively after adjusting the roughness drum die successively and adapting to processing request with the Imitation Rock Porcelain Tiles that needs processing.
(4), discharge water to conveyor belt surface in the front of each drum die again, the goods that the processing of needing is arranged during at conveyor belt surface then current on the surface of goods to guarantee to adapt to the carrying out of each drum die high speed rotating cutting polishing.
(5), open polishing machine, conveyer belt running, drum die running, current are opened, make goods on the surface of conveyer belt the transmission by conveyer belt successively the drum die one-shot forming by each high speed rotating obtain having preset shape and protruding rib that also carried out polishing polished product as shown in Figure 5.
From embodiment 1 as seen, goods just scraping moulding when the roughness drum die that passes through first kind, carry out further sanding and polishing by fineness in forcing down and precision tumbling mould again, just obtained having all finished products of one-shot forming polishing of protruding rib and protruding edge surface and side and Imitation Rock Porcelain Tiles surface.
A kind of tumbling moulding form and using method thereof of making bead polished board of the present invention, its manufacture process comprises following steps:
(1), prepare the not polishing Imitation Rock Porcelain Tiles semiproduct that cross section is trapezoidal three fins that have that a collection of specification as shown in Figure 3 is 800mm * 800mm, its fin is corresponding with the described drum die groove of Fig. 1.But the height of every fin is 5.5mm for the 3mm width.And be placed on successively on the conveyer belt of polishing machine apparatus for production line, the rectilinear direction of fin is vertical with the drum die central axis and consistent with corresponding each groove during placement.
(2), with width be successively 900mm roughness tumbling moulding form and in fineness and fineness tumbling moulding form be installed in parallel on the polishing machine apparatus for production line, and make each drum die and the planar annular of corresponding each groove of other drum die be corresponding separately on an in-plane and error be no more than ± 0.5mm, as shown in Figure 4.
(3), the height of adjusting each drum die according to the thickness of the goods of need processing polishing is regulated the spacing on the semiproduct Imitation Rock Porcelain Tiles plane that (1) step is prepared on each drum die and the conveyer belt need process to adapt to processing, specifically be that fineness and fineness drum die height adapt to further scraped finish polishing requirement in forcing down successively after adjusting the roughness drum die successively and adapting to processing request with the Imitation Rock Porcelain Tiles that needs processing.
(4), discharge water to conveyor belt surface in the front of each drum die again, the goods that the processing of needing is arranged during at conveyor belt surface then current on the surface of goods to guarantee to adapt to the carrying out of each drum die high speed rotating cutting polishing.
(5), open polishing machine, conveyer belt running, drum die running, current are opened, the direction position that step (1) is adjusted, make the semiproduct that need processing on the surface of conveyer belt the transmission by conveyer belt and make that the corresponding identical drum die one-shot forming by each high speed rotating with the drum die groove of its unpolished fin obtains having preset shape and the polished product that also carried out the protruding rib that polishes as shown in Figure 5.
The above, only be for preferable preferred embodiment of the present invention is described, yet it is not to be limitation of the present invention, any personnel that are familiar with this technology may utilize the technology contents of above-mentioned prompting to be changed or be modified to the equivalent embodiment of equivalent variations, can make a kind of tumbling moulding form and using method thereof of making bead polished board by the difference requirement.As seen, every content that does not break away from technical solution of the present invention, to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention according to technical spirit of the present invention.
Claims (7)
1, a kind of bead polished board, be the sheet material that has the fin effect by the conduct that ceramic sheet, glass and crystallizing glass sheet material, artificial slabstone or natural stone sheet material are made, the upper surface that it is characterized in that this bead polished board is provided with 1-1000 bar fin, the height of described fin is 0.01mm-20mm, width is 1mm-1000mm, and spacing is 0.01mm-800mm; Its fin quantity and fin shape of cross section design in advance according to necessary requirement; The surface of described sheet material upper surface and described fin is a polished surface.
2, a kind of bead polished board according to claim 1, the shape of cross section that it is characterized in that wherein said fin are the stacked abnormity of square, rectangle, semicircle, trapezoidal, triangle, or these shape permutation and combination circular less than the smaller part of semicircle.
3, a kind of bead polished board according to claim 1 is characterized in that the surface of wherein said fin and the upper surface of sheet material are the dull surfaces of semipolish, or the surface of the full polishing of part part semipolish.
4, a kind of bead polished board according to claim 1, the longitudinal center line that it is characterized in that wherein said each fin is parallel.
5, a kind of bead polished board according to claim 1 is characterized in that wherein said sheet material is ceramic sheet, glass and crystallizing glass sheet material, artificial slabstone or natural stone sheet material.
6, a kind of preparation method of bead polished board is characterized in that it may further comprise the steps:
And be arranged in the tumbling moulding form surface according to the requirement of scraped finish polishing moulding
Surface polishing sheet material semiproduct are not placed on the conveyer belt of polishing machine production line;
Successively will be according to the quantity of the fin that will be made into the polished board of presetting fin and roughness tumbling moulding form and middle fineness and the fineness tumbling moulding form that the fin shape of cross section is preset with respective slot, be installed in parallel on the polishing machine apparatus for production line, and make each drum die and the planar annular of corresponding each groove of other drum die be corresponding separately on an in-plane and error be no more than ± 0.5mm;
The thickness of the sheet material that processing is polished according to need is adjusted the height of each drum die and is regulated the half-finished spacing of flat sheet of the need processing of being prepared on each drum die and the conveyer belt to adapt to processing; And
Open polishing machine, make conveyer belt running, drum die running, the transmission by conveyer belt obtains bead polished board by the drum die one-shot forming of each high speed rotating successively on the surface of conveyer belt to make the sheet material semiproduct.
6, the preparation method of a kind of bead polished board according to claim 5, it is characterized in that further comprising the steps of: the front at each drum die discharges water to conveyor belt surface, with the carrying out that guarantees that each drum die high speed rotating cutting of adaptation is polished, and these water are being reused through after filtering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100065123A CN101250930A (en) | 2004-08-19 | 2005-03-10 | Bead polished board and manufacturing method thereof |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200410051161 | 2004-08-19 | ||
| CN200410051161.X | 2004-08-19 | ||
| CNA2008100065123A CN101250930A (en) | 2004-08-19 | 2005-03-10 | Bead polished board and manufacturing method thereof |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100533558A Division CN100366390C (en) | 2004-08-19 | 2005-03-10 | Roller polishing and molding mold for producing fin polishing sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101250930A true CN101250930A (en) | 2008-08-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100065123A Pending CN101250930A (en) | 2004-08-19 | 2005-03-10 | Bead polished board and manufacturing method thereof |
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| CN (1) | CN101250930A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101956445A (en) * | 2009-07-14 | 2011-01-26 | 何明威 | Post-processing edge pre-shaped slab and preparation method thereof |
| WO2021212842A1 (en) * | 2020-04-20 | 2021-10-28 | 广东萨米特陶瓷有限公司 | Ceramic board formed by one-step dry pressing by using precast mold and manufacturing method |
-
2005
- 2005-03-10 CN CNA2008100065123A patent/CN101250930A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101956445A (en) * | 2009-07-14 | 2011-01-26 | 何明威 | Post-processing edge pre-shaped slab and preparation method thereof |
| WO2021212842A1 (en) * | 2020-04-20 | 2021-10-28 | 广东萨米特陶瓷有限公司 | Ceramic board formed by one-step dry pressing by using precast mold and manufacturing method |
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Open date: 20080827 |