CN2873534Y - Diamond three dimension stone - Google Patents
Diamond three dimension stone Download PDFInfo
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- CN2873534Y CN2873534Y CN 200520112615 CN200520112615U CN2873534Y CN 2873534 Y CN2873534 Y CN 2873534Y CN 200520112615 CN200520112615 CN 200520112615 CN 200520112615 U CN200520112615 U CN 200520112615U CN 2873534 Y CN2873534 Y CN 2873534Y
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 54
- 239000010432 diamond Substances 0.000 title claims abstract description 54
- 239000004575 stone Substances 0.000 title abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 27
- 229910001651 emery Inorganic materials 0.000 claims description 19
- 238000013461 design Methods 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 6
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 8
- 239000008187 granular material Substances 0.000 abstract 1
- 239000002344 surface layer Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 71
- 230000014509 gene expression Effects 0.000 description 33
- 239000000047 product Substances 0.000 description 32
- 229910052573 porcelain Inorganic materials 0.000 description 31
- 239000000919 ceramic Substances 0.000 description 26
- 238000005516 engineering process Methods 0.000 description 23
- 238000004080 punching Methods 0.000 description 18
- 230000000694 effects Effects 0.000 description 15
- 238000000034 method Methods 0.000 description 14
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- 238000004519 manufacturing process Methods 0.000 description 13
- 239000000758 substrate Substances 0.000 description 13
- 239000004744 fabric Substances 0.000 description 12
- 238000005086 pumping Methods 0.000 description 12
- 238000005245 sintering Methods 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 229910010293 ceramic material Inorganic materials 0.000 description 8
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- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 206010028347 Muscle twitching Diseases 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to a diamond three dimensional stone, in particular to be used in vitrified pot material, comprising at least 2-10 kind billet color pattern obviously distinguished, wherein the every color has at least 1-1000 2square centimetre-0.5square meter and the thickness reaches 2mm-30mm billet color region. The utility model is characterized in that the surface layer has the glaze pattern region divining 0.1%-99% of the surface area and containing at least 20-8000 ten thousand diamond dust granule.
Description
Technical field
The utility model relates to a kind of ceramic stone imitation material as ornament materials, relates in particular to a kind ofly to be applicable to that having of permanent ground is not afraid of and to wear and tear and pattern is meticulous and the three-dimensional diamond of glaze patterned layer of the particles of silicon carbide of skidproof effect is arranged.
Background technology
Now along with the raising of development of science and technology and people's living standard, as the ornament materials of ground and metope, people wish that it has the appearance of lithotome, and for example artificial grantie, marmorean pattern are to increase the top grade sense of product.
Therefore, industry is just updated the dalle structure of natural-like stone, the design people has multinomial China and Europe in ceramic decoration sheet material field, beautiful, the developer of foreign patents such as day, reach ten multinomial patents at ceramic field, as once proposing a kind of stereo ceramic granite, the patent of marble technology, its notification number is WO97/36840 (on October 9th, 1997 is open), according to the made stone imitation material of this patented technology, its surface is formed with the pattern of clear boundary, and when carrying out Surface Machining, its pattern can not change basically, so can effectively promote its overall structure steadiness in the use.
In order to satisfy people's practicality demand, the design people has proposed the patent of " porcelain imitation granite board and manufacture method thereof " again, its notification number is WO99/28262 (on June 10th, 1999 is open), since this patented technology can offer the porcelain imitation granite board that user one has more practical effect, really have progressive, but when reality is used, but find also to exist in its structure not enough.Goods according to this technology only have its surperficial pattern, there are not goods at three-dimensional pattern, and not as the mobile texture that forms pattern of natural lava, so product can not reflect natural granite pattern texture from inside to outside very truly, especially the middle and lower part of limit portion does not have pattern effect, if when the exposed edge of wall that is used for furniture table-board and construction and decoration or post must want opposite side portion to carry out the edging polishing, because wherein, the bottom is not the particle pattern of one with the top layer, so have untrue in practicality than lithotome, incomplete significant deficiency.
Free cloth product of the prior art, three dimensions pattern from the goods top layer to inside is more random, can not form as the imitation lithotome from product surface the multicolour pattern zone of the complete uniformity in stable same district of the same colour is arranged all to the goods bottom, so than lithotome also have can not true reappearance defective.
Although the micro mist series products of prior art can produce not of uniform size, patterned sides is better along transition, fritter pattern nature, natural marble is arranged, in the granite as the crescent shape indent as rock flow is moving occur as the special good characteristics of pattern effect, and some advantages such as little color lump not of uniform size are arranged, but, integrated product is as having only a big look district, can not imitate natural granite, marmorean as Arabescato, Dark Green, Drama White, Baltic Brown, gold is color to be bored, California Gillds etc. are very by the standard pattern of being made up of the big pattern area of 1 to 5 class of pattern rule trend, so it has very big limitation.
In order to satisfy people's practicality demand, the patent that the design people once proposed again a kind of " the three-dimensional color pattern sheet material of porcelain powder sintering ", its publication number is CN 1339363A (on March 13rd, 2002 is open), the three-dimensional color pattern sheet material of above-mentioned porcelain powder sintering, though proposed to utilize the powder of porcelain colour raw material, repressed, and the porcelain product that is fired into, its goods have different color or same color but different color and luster weights of tool or the different porcelain that mixes the clear-cut that colour cell becomes burn till pattern area, pattern area all is even distribution the 70%-100% zone from the goods top layer to bottom thickness, and can be made into the three-dimensional stone imitation material as lithotome; Though very much progress is arranged on effect, can make powder specified distribution be arranged in not homochromy district, 3-D effect is arranged.
Yet above-mentioned these prior art all is the variation at blank pattern itself, all only emphasizes to form the flat article of polishing, the advantage of only emphasizing to have the certain thickness blank pattern and not being afraid of wearing and tearing.
And, on the design people's former technology, because I formerly adopted the pattern mold grid when the blank colored pattern of goods top moulding predetermined pattern in the technology in the past, on the technology normal occur because a necessary strickling action to the upper strata powder is arranged during cloth, so will scrape unrest to the powder pattern of top layer 3mm-5mm thickness, again can be when press promotes owing to the pattern powder is missed on the material-pushing frame platform in the position, inevitable slit of pattern grille plane bottom owing to pushing away the powder frame, lack flower, factors such as concavo-convex variation and formed pattern; Because adopted the pattern mold grid in the past in my prior art when the blank colored pattern of goods top moulding predetermined pattern, on the technology normal occur owing to grid moves the pattern powder confusion that the hourglass material forms, even and then form when polishing, to add and scrape the 1mm-2mm degree of depth and also still have the imperfect pattern performance of pattern not come out to cause substandard products, waste product, the degree of depth of scraping because of throwing has formed the problem that produces waster because of top layer and the different later stage distortion of internal layer degree of burning till too deeply simultaneously.These technological problemses, the complete predetermined pattern that makes the top layer of adobe the base substrate look just occur after burning till can not become possibility.What is more important is in the technology of base substrate look, because the mould pattern grid can not be too little too narrow, as 2cm
2Emptying aperture position and the wide pattern slit of 2mm then be infeasible can will glue seam or the hole of having blocked up pattern mold through tens repetitions aborning because contain the powder of certain moisture content.On rich color and pattern are meticulous, anything but as the glazing typography with to smear the artificial board pattern of sweeping glaze technology meticulous beautiful.Here it is the place of my multinomial technological invention problem earlier.
And artificial board product technology of the prior art, can only print very thin one deck ceramic glaze formation glaze patterned layer on the surface merely and show imitative stone effect, not to form pattern by the base substrate look, because glaze layer colorant cost height, can not print very thick, and printing is too thick as when reaching 2mm-8mm thickness, and it is serious uneven to produce the surface, can't use.And because glaze is to be the glassy phase state, easily split, frangible, cost is high again, it is too thick more to be not suitable for printing, the glaze layer poor toughness of glassy phase state in addition, relatively the base substrate look is exactly identical thickness, abrasion resistance difference 2-5 doubly more than.So in a single day general print thickness is used in the big place of flow of the people at the artificial board of 0.1mm-0.3mm, patterned layer will be ground off very soon or part grinds off and make pattern imperfect, has lost ground integrality attractive in appearance.
Because the above-mentioned existing multinomial defective that defective and weak point in the invention technology is arranged earlier in person and have artificial board now, the design people based on be engaged in this type of product design manufacturing for many years enrich pragmatic experience and professional knowledge, actively studied innovation, in the hope of overcoming me the defective of invention and modern artificial board is arranged earlier, after having solved complicated production technology problem, Now At Last design the utility model with practical value innovatively.
This case applicant is the developer that the dalle of natural-like stone is made in actual production, develop the existing several years rich experiences of this series products, quite understand for existing my the blank colored pattern natural-like stone dalle structure of invention and the existing existing problem of artificial board technical products and defective, and the utility model is promptly founded according to above-mentioned Study of Defects exploitation, it can reach its intended purposes and effect really, not only on the space structure kenel, really belong to innovation, on process, for the integrality one-time process that solves goods top layer and three dimensions blank colored pattern is finished lifting and the innovation that essence is also arranged, make novelty and practicality become possibility, and and existing dalle have suitable innovation effect more really, relatively existing product has more technological progress and practicality, and produced the good effect of good practicality, have practicality really.
Summary of the invention
The purpose of this utility model is, overcome the defective that existing artificial board exists, and provide a kind of three-dimensional diamond of new structure, technical problem to be solved is its artificial board pattern that makes the modern pattern glaze layer of making in the screen printing glaze mode that has only 0.05mm-0.2mm thickness to be made up the blank colored pattern layer of 2mm-30mm thickness is arranged, thereby is suitable for practicality more.
The purpose of this utility model and to solve its technical problem underlying be to adopt following technical scheme to realize.According to a kind of three-dimensional diamond that the utility model proposes, it is specially adapted to the goods of ceramic material.Its goods are made up of minimum 2 kinds of-10 kinds of obvious differentiable blank colored patterns; Its every kind look the rarest 1-10000 piece area is 2cm
2To 0.5m
2And thickness reaches the blank colored pattern district of 2mm-30mm, has one deck to account for the glaze patterned layer that contains minimum 20 to 8,000 ten thousand particles of silicon carbide of the long-pending 0.1%-100% of product surface on the goods top layer.
Aforesaid a kind of three-dimensional diamond, the angle at an angle of each the rarest pattern of its rarest 2 compact body colour patterns is between 5 °-60 °; And from the minimum side section of goods, the boundary line that intersects between the pattern block in the rarest look district multicolour pattern and other look district wherein, from product surface vertically downward, its error that departs from vertical line is within ± 30 °.
Aforesaid a kind of three-dimensional diamond, its 2 compact body colour pattern areas of rare a kind of look reach 1: 2 to 1: 50 times than the minimum 2 compact body colour pattern area difference ratios of another look.
Aforesaid a kind of three-dimensional diamond, in the relief pattern that designs in its top layer, the area that the degree of depth under the bossing on table plane reaches the recessed pattern block of 1mm-8mm reaches the 10%-80% of product area, and 20-8000 ten thousand particles of silicon carbide are contained on the top layer in the pattern block district that it is recessed.
Aforesaid a kind of three-dimensional diamond, in the relief pattern that designs in its goods top layer, the area that the degree of depth under the bossing on its table plane reaches the recessed pattern block of 1mm-8mm reaches the 10%-80% of product area, and the distance of every 5cm all has a recessed glaze layer that contains emery grit by bossing multiaspect or comprehensive surrounding.
Aforesaid a kind of three-dimensional diamond, its top layer exist outside the blank colored pattern district, the intermingling flower colour pattern area of being burnt till by intermingling flower colour technology.
Aforesaid a kind of three-dimensional diamond, within the pattern colour district, a kind or 1-5 kind color are arranged, by 5-1000 area at 1cm
2-20cm
2, and length with micro mist material feature in 1cm-5cm, length-width ratio is 1: 1-1: 3 be the indent crescent shape, polygonal pattern block, the distance of the concave point of the straight line that two the most outstanding end points of concave crescent shape are linked to be in this and its inner fovea part is 1.5mm-30mm.
Aforesaid a kind of three-dimensional diamond, the picture on surface of the 10%-95% area of its protrusion be the table plane for polishing partly.
Aforesaid a kind of three-dimensional diamond, its recessed pattern area have the metal color glaze layer of gold or silver color.The utility model compared with prior art has tangible advantage and beneficial effect.By above technical scheme as can be known, the utility model has been created the constant feature of the wear-resisting pattern of a kind of better imitation lithotome pattern thickness entire body and has been had better skid resistance simultaneously and can have the goods of luster effect as the metal, after both can in the glaze of the superficial layer of goods, having added diamond dust, make goods that better skid resistance be arranged, and the wearability that contains the glaze layer of emery grit also is better than common glaze layer greatly, in addition because the multiple angles water chestnut face of emery grit presents the reflective and halo that jumps under the light reflection.Those skilled in the art person knows, the goods top layer is added with diamond dust, even having under the situation of suds, the people tramples on product surface can not skid.
Because the innovation on the utility model process breaks through, having formed the base substrate look that makes my design has the low-cost of certain color representation power and the wear-resisting feature of thickness energy is arranged, can and the two organic assembling of height color representation power of glaze look printed with fine, formed the utility model product of new function.All present technique field personnel know that what color was the abundantest is colour glaze, and promptly the expressive force of artificial board or color glazed brick almost can be made all colors of nature; Next is the base substrate look, and it also can produce red preferably, blue, green, black, purple, blue or green, orange dark or shallow tone.But intermingling flower colour is to adopt acetate to burn till to be reduced to silicate technology, owing to must can could infiltrate in the slit of adobe through dissolving earlier, so defining its color can not make red, black, blue, green, blue or green, purple isochrome bright-coloured or dark color, but as the strong molten technology of employing can cause damage to the instrument of stamp and the environmental protection influence is arranged, can not produce greatly, and also not have production application to be worth because of cost is very high.
Make the artificial board pattern of the modern pattern glaze layer of making in the screen printing glaze mode that has only 0.05mm-0.2mm thickness can make up the blank colored pattern layer that 2mm-30mm thickness is arranged, make the three-dimensional diamond of the present utility model of new generation have overall pattern not to be afraid of wearing and tearing, essence surmounts modern artificial board.Especially make fragment of brick with the utility model and big plate Flour product is used for the big or stream of people's frequency height of flows of the people such as square, passageway, step, commercial hall, hall and entrance hall inlet, there is remarkable efficacy in the place that promptly is used for easily being stepped on wearing and tearing.That is to say that if the screen printing glaze layer is ground off some parts, the place that the artificial board of modern typography is ground has not had pattern, its integral surface pattern can be changed beyond recognition, also the effect that has not just had global pattern to decorate fully.And if the utility model, because the thickness of blank pattern is difficult for being worn away at all, even some is ground off the part of part printed patterns, but the most patterns of whole goods totally are intact, especially in the bottom of glazed colour layer modelled after an antique, manufacturing be whole-colored base substrate chromatograph, even the printing color layer is worn, but the base substrate look is difficult for grinding off at all, so that the integrality of pattern remains is good.
The utility model has also proposed to be designed to recessed 1mm-8mm at some area of the pattern of table plane, can make bossing often be trampled the part of the force of being ground, but because this part is a blank pattern, equally there is pattern to exist even grind off 1mm-2mm thickness goods, and the diamond dust of goods negative area partly is that the difficult mill of being stepped on is stressed when stepping on mill, so the diamond dust of negative area also is difficult for being worn away, thereby reach under the situation of stepping on mill for a long time, product surface still has pattern, and the purpose that also still exists of skidproof effect.Add that again employing contains the every 5cm distance of diamond dust part and all have the design of polygon encirclement (length and width of common people's footwear not can less than 5cm) to recessed, make that trampling of people all can be stressed at bossing each time, all can set foot on recessed part and step on mill each time, thereby make finishing anti-skidding effect all be arranged, and bossing is owing to being that three-dimensional blank colored pattern is not afraid of to wear and tear for many years and is lacked pattern in each step of goods on the pedestrian tramples on ground.(annotate: as grind off the thickness of blank pattern 1mm, be common 0.05mm-0.2mm the printing artificial board pattern thickness 10-40 doubly, the base substrate chromatograph has several times abrasion resistance than color glaze layer pattern thickness as previously mentioned in addition, as seen, bossing have than the printing artificial board strong tens of times to nearly a hundred times friction durabilities.And the Buddha's warrior attendant layer of sand of negative area also can be because of as main part of the force, portion's retention greatly, thus can pattern constant, equally anti-skidding and life-span tens of times of liftings.If the recessed degree of depth surpasses 1mm, reach 1-8mm, the life-span of its maintenance various characteristics can be longer, and this is specially adapted to the people and Che Ke mixes square, the road place of going.)
All present technique field personnel know that what color was the abundantest is colour glaze, and promptly the expressive force of artificial board or color glazed brick almost can be made all colors of nature; Next is the base substrate look, and it also can produce red preferably, blue, green, black, purple, blue or green, orange dark or shallow tone.But intermingling flower colour is to adopt acetate to burn till to be reduced to silicate technology, owing to must can could infiltrate in the slit of adobe through dissolving earlier, so defining its color can not make red, black, blue, green, blue or green, purple isochrome bright-coloured or dark color, but as the strong molten technology of employing can cause damage to the instrument of stamp and the environmental protection influence is arranged, can not produce greatly, and also not have production application to be worth because of cost is very high.And the utility model is exactly because the innovation on the process breaks through, having formed the base substrate look that makes my invention has the low-cost of certain color representation power and the wear-resisting feature of thickness energy is arranged, can and the two organic assembling of height color representation power of glaze look printed with fine, formed the utility model product of new function.
Above-mentioned explanation only is the general introduction of technical solutions of the utility model, for can clearer understanding technological means of the present utility model, and can be implemented according to the content of specification, below with preferred embodiment of the present utility model and conjunction with figs. describe in detail as after.
Concrete structure of the present utility model and manufacture method thereof are provided in detail by following examples and accompanying drawing.
Description of drawings
Fig. 1 is the plane pattern structural representation that a kind of three-dimensional diamond embodiment of the utility model is of a size of the goods of 1000mm * 1000mm.
Fig. 2 is that the thickness that a kind of three-dimensional diamond embodiment of the utility model is of a size of 1000mm * 1000mm is the section local pattern structural representation of the goods of 20mm.
Fig. 3 is the floor map of loading the pattern mold grid of predetermined colored powder of all kinds in a kind of three-dimensional diamond embodiment of the utility model manufacturing process.
Fig. 4 is the section partial schematic diagram that loads the pattern mold grid of predetermined colored powder of all kinds in a kind of three-dimensional diamond embodiment of the utility model manufacturing process.
Fig. 5 be a kind of three-dimensional diamond embodiment of the utility model be loaded with on upright projection position under the upper punch that the predetermined required pattern mold grid of powder of all kinds enters press fully and the counterdie stamen time the correct superimposed upright projection schematic diagram of three.
Fig. 6 is that being loaded with of a kind of three-dimensional diamond embodiment of the utility model is close to can twitching of its under the predetermined required pattern mold grid of powder of all kinds and top is the pumping board device of surface plate, and the side generalized section when representing that it has entered the upright projection position under the press stamping die upper punch and not have the required correct superimposed upright projection position of predetermined pattern on the stamping die counterdie stamen of decline.
Fig. 7 is that being loaded with of a kind of three-dimensional diamond embodiment of the utility model is close to it and can be twitched and top is the device of surface plate under the predetermined required pattern mold grid of powder of all kinds, and when representing that it has entered the required correct superimposed upright projection position of upright projection position under the press stamping die upper punch and the predetermined pattern on the stamping die counterdie stamen, dumper and pattern mold grid pause 0.1-6 second, the stamping die stamen descends under the stamping die, the surface plate of being close to pattern mold is simultaneously twitched backward and is drawn back, make the design of powder of all kinds by the predetermined pattern district, accurately, intactly fall into the stamping die stamen and descend punching press that the back forms when framed, at this moment the side generalized section of state.
Fig. 8 is the state that the cloth truck of a kind of three-dimensional diamond embodiment of the utility model has withdrawed from press, be loaded with and be close to it under the predetermined required pattern mold grid of powder of all kinds and can twitch and top is the pumping board device return of surface plate, upper punch presses down, the powder that predetermined pattern is arranged compress be formed with certain intensity, density the prefabricated adobe of base substrate three-D pattern of predetermined pattern feature is arranged the time schematic diagram.
Fig. 9 is a kind of three-dimensional diamond embodiment of the utility model contains diamond dust to the top layer printing artificial board of the prefabricated adobe of base substrate look three-D pattern that the predetermined pattern feature is arranged of formation a lark glaze and the printing process schematic diagram that contains the burgundy glaze of diamond dust.
1, expression ecru ceramic material pattern area.
2, be expressed as the lark artificial board glaze that emery grit is contained on the top layer.
3, be expressed as the artificial board burgundy glaze layer that contains emery grit on top layer.
102, be expressed as the ceramic material sintering pattern area of lark.
103, be expressed as burgundy ceramic material sintering pattern area.
191, be expressed as the ecru powder material pattern district that does not have sintering of porcelain product.
192, be expressed as the lark powder material pattern district that does not have sintering of porcelain product.
193, be expressed as the burgundy powder material pattern district that does not have sintering of porcelain product.
4, be expressed as the pattern mold grid illustrated position of steel matter.
5, the colored powder adobe that after the downward punching press of ceramic press upper punch, forms of expression with predetermined pattern.
6, the expression movable upper is flat holder powder pumping board device.
7, the cross hairs cross section is represented the position that the punching press counterdie stamen of ceramic press is in does not have decline.
8, expression is loaded with the side section signal part of the pattern mold grid of each predetermined pattern toner material, and Fig. 4 is side section partial schematic diagram more clearly.
9, the entablature side section illustrated position of expression ceramic press.
10, the lower support side section illustrated position of expression ceramic press.
11, the stamping die upper punch side section illustrated position of expression ceramic press.
12, expression ceramic press punching press counterdie stamen descend the back with the inboard formed punching press of mould table panel framed in, vertically fall into wherein illustrated position by powder of all kinds by the regulation of pattern mold grid.
13, the mould table top landing slab side section illustrated position of expression ceramic press.
14, the supporting material-pushing frame side section illustrated position movably on the cloth truck of expression and ceramic press.
15, expression cloth truck schematic diagram.
16, the upright projection scope of position, four sidelines, ceramic press punching press upper punch plane is represented in the position in four sidelines.
17, the plane upright projection scope of position, inboard four sideline of pattern mold grid of the powder of predetermined pattern of all kinds is represented to be loaded with in the position in four sidelines.
18, the upright projection scope of position, four sidelines, ceramic press punching press counterdie stamen plane is represented in the position in four sidelines.
19, the die shoe of expression ceramic press.
20, the base side generalized section of representing the serigraphy frame that the printing artificial board is used.
21, the side schematic view of representing the serigraphy screen frame that the printing artificial board is used.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, to the specific embodiment, structure, feature and effect thereof according to a kind of three-dimensional diamond that the utility model proposes, describe in detail as after.
Seeing also shown in Figure 1ly, is the plane pattern structural representation that a kind of three-dimensional diamond embodiment of the utility model is of a size of the goods of 1000mm * 1000mm.Big stain part 1 pattern area is represented ecru ceramic material pattern area; Black part 2 pattern area are expressed as the lark artificial board glaze that contains emery grit on top layer; Pore part 3 pattern area are expressed as the artificial board burgundy glaze that contains emery grit on top layer.
Seeing also shown in Figure 2ly, is that the thickness that a kind of three-dimensional diamond embodiment of the utility model is of a size of 1000mm * 1000mm is the local amplifier section structural representation of section of the goods of 20mm.Big stain part 1 pattern area is represented ecru ceramic material pattern area; Black part 2 pattern area are expressed as the lark artificial board glaze that contains emery grit on top layer; Little straight line portion 3 pattern area are expressed as the artificial board burgundy glaze that contains emery grit that is depressed in goods table plane 1mm on top layer, and it forms the glaze patterned layer that contains minimum 20 to 8,000 ten thousand particles of silicon carbide that one deck accounts for the long-pending 0.1%-99% of product surface on the top layer; Pore part 103 pattern area represent to contain the burgundy ceramic material sintering zone of emery grit; Oblique line part 102 pattern area are represented lark ceramic material sintering zone.
Seeing also shown in Figure 3ly, is the floor map of the pattern mold of necessary loading predetermined colored powder of all kinds in a kind of three-dimensional diamond embodiment of the utility model manufacturing process.The plane head-down position of thick black line part 4 expression steel pattern mold grids; Big stain part 191 expressions are seated in the ecru porcelain powder within the reservation shape of steel pattern mold grid; Pore part 193 expression is seated in the burgundy porcelain powder within the reservation shape of steel pattern mold grid; Oblique line part 192 expression is seated in the lark porcelain powder within the reservation shape of steel pattern mold grid.
Seeing also shown in Figure 4ly, is that the pattern mold grid of necessary loading predetermined colored powder of all kinds in a kind of three-dimensional diamond embodiment of the utility model manufacturing process and the top of being close to the bottom are the plane section partial schematic diagram of pumping board device on the cloth truck.The section local location of thick black line part 4 expression steel pattern mold grids; Big stain part 191 expressions are seated in the ecru porcelain powder within the reservation shape of steel pattern mold grid; Pore part 193 expression is seated in the burgundy porcelain powder within the reservation shape of steel pattern mold grid; Oblique line part 192 expression is seated in the lark porcelain powder within the reservation shape of steel pattern mold grid; The dull and stereotyped pumping board device of cross wire part 6 expression carrying powders.
Seeing also shown in Figure 5ly, is that the pattern mold grid that is loaded with powder of all kinds of a kind of three-dimensional diamond embodiment of the utility model enters under the upper punch of press and the perspective view of the superimposed position of three on the low punch fully.The upright projection position of representing four sidelines of surface plate of upper punch by the part 16 on inner most tetragonal four limits; Position 17 expression on outermost tetragonal four limits is loaded with the upright projection position of four sideline parts of inside casing of the plane tabular steel mould grid of powder of all kinds; The upright projection position in four sidelines of the part 18 expression punching press counterdie stamens on middle tetragonal four limits.
Fig. 6 is each equipment key element of a kind of three-dimensional diamond embodiment of the utility model and location status schematic diagram.Before the press punching press, when material-pushing frame accurately puts in place, be loaded with under the pattern mold grid 8 of powder of all kinds, it is the pumping board device 6 of surface plate that the top of twitching of being close to it is arranged, the figure shows the movably material-pushing frame 14 on cloth truck 15, when seizing up, the upper punch of press stamping die 11 does not descend, and stamping die counterdie stamen 7 and pattern mold grid 8 are in the required superimposed position of correct upright projection of predetermined pattern.From scheming as seen, the table top landing slab 13 of diel and do not descend under mould stamen 7 be in same plan-position; The crossbeam of the ceramic press of stamping die upper punch is supported in label 9 expressions; The support of label 10 expression ceramic press; The die shoe of label 19 expression ceramic press.
Fig. 7 is each equipment key element and the location status schematic diagram of a kind of three-dimensional diamond embodiment of the utility model.From scheming as seen, the powder car 14 that pushes away on the cloth truck 15 does not move, and mould stamen 7 has fallen within the die shoe 19 under the stamping die, formed punching press framed 12 between plane and diel table top landing slab 13 inboards on it, the pumping board device 6 of plane tabular has been stepped back fast, and the powder of all kinds in the pattern mold grid 4 is accurately vertically fallen among the punching press framed 12 by the predetermined pattern position; The crossbeam of the ceramic press of stamping die upper punch is supported in label 9 expressions; The support of label 10 expression ceramic press; Drift on the stamping die of label 11 expression ceramic press.
Fig. 8 is the section side schematic view of each equipment elements position state of a kind of three-dimensional diamond embodiment of the utility model.From scheming as seen, the powder car 14 that pushes away on the cloth truck 15 has withdrawed from outside the stamping die, enter and prepare next position of carrying the action of pattern powder, and the flat pumping board device 6 of pattern mold grid 4 bottoms has been got back to its underpart, and vertical drop enter the predetermined pattern district of all kinds powder of punching press in framed, because pressing down of stamping die upper punch 11 has been collapsed into the adobe 5 of predetermined pattern feature.From scheming as seen, stamping die counterdie stamen 7 falls within the die shoe 19, and the punching press that forms between plane and diel table top landing slab 13 inboards on it is framed, has the adobe 5 of predetermined pattern therein; The crossbeam of the ceramic press of stamping die upper punch is supported in label 9 expressions; The support of label 10 expression ceramic press.
Fig. 9 is the section side schematic view of each equipment elements position state of a kind of three-dimensional diamond embodiment of the utility model.Label 2 is expressed as the lark artificial board glaze that contains emery grit on top layer; Label 3 is expressed as the artificial board burgundy glaze that contains emery grit on top layer; Label 191 is expressed as the ecru powder material pattern district that does not have sintering of porcelain product; Label 192 is expressed as the lark powder material pattern district that does not have sintering of porcelain product; Label 193 is expressed as the burgundy powder material pattern district that does not have sintering of porcelain product; The base side generalized section of the serigraphy frame that label 20 expression printing artificial boards are used; The side schematic view of the serigraphy screen frame that label 21 expression printing artificial boards are used.From scheming as seen, the powder adobe (semi-finished product before not burning till) that the predetermined pattern district is arranged through the press compacting, be under the serigraphy screen frame plate 21, on the lark 192 porcelain powder material pattern districts, printed the lark artificial board glaze layer 2 that one deck contains emery grit; On its burgundy 193 porcelain powder material pattern districts, printed the burgundy artificial board glaze layer 3 that one deck contains emery grit; The local emery grit burgundy artificial board glaze layer 3 of containing has also been printed in the upper strata of its ecru 191 porcelain powder material pattern as seen.
Embodiment
Now a kind of three-dimensional diamond of the utility model is further specified with embodiment, its manufacture process comprises following steps:
(1) at first, being ready to porcelain ecru powder is first group, second group of lark porcelain powder, and the 3rd group is burgundy porcelain powder, and three groups of materials are respectively charged among three containers;
(2) then be ready to an Imitation Rock Porcelain Tiles and produce required dry kiln, calcining kiln, a ceramic press and required diel, the cloth truck, push away the powder frame, and it is special at the pattern mold grid 4 that pushes away the artificial board pattern form as shown in Figure 3 and Figure 4 of installing a set of regulations on the powder frame, it is close to lower plane, and the movable upper that can carry powder of all kinds is installed is plane pumping board device 6, place above three containers on the pattern mold grid this moment, make porcelain powder of all kinds by pattern area shown in Figure 3, wherein first group of ecru powder falls into 191 mould pattern districts, second group of lark porcelain powder falls into 192 mould pattern districts, and the 3rd group of burgundy porcelain powder falls into 193 mould pattern districts.Concrete grammar can also can adopt composite shuttering to divide each pattern grid areas that falls into, injects, packs into for three times with pipeline the raw material in three districts fall into simultaneously, inject, pack into separately pattern grid areas.
(3) more then for as shown in Figure 6, with pushing away powder frame 14 and will be loaded with various toner material together on the cloth truck 15 at the pumping board device 6 of being close to pattern mold grid bottom of the pattern mold grid 4 of predetermined required pattern area and carrying powder, advance to press, make it be in the superimposed position of correct upright projection (as Fig. 6 and shown in Figure 5) between press diel upper punch and the press diel counterdie stamen, and be deadlocked immediately.
(4) then step for as shown in Figure 7, in the time of pausing, stamping die counterdie stamen plane descends immediately, and form the punching press framed 12 of a mould with the inboard of mould table top landing slab 13, be close to simultaneously the pattern mold grid the bottom pumping board device 6 fast backward pull open, wherein each toner material vertically and has been fallen within the punching press framed 12 under the shape of pattern mold grid 4 regulation with keeping pattern form.On this critical process, keep relative standstill state very important, the superimposed position of the correct upright projection of this upper punch, pattern mold, counterdie stamen, it is predetermined pattern powder vertical drop and key that pattern position can not change is the time course that solves the truck motional inertia and draw back pumping board surface plate device; The dead time of making big plate Flour product should be in 0.1-6 second, and the dead time of making the platelet Flour product also should be in 0.1-2 second, and this is process parameters range preferably.And because the inertia of truck, forming superimposed the moving of influence must control well, the powder of all kinds of guaranteeing predetermined pattern can accurately drop into effectively punching press framed within.
(5) more then suddenly for as shown in Figure 8, the powder frame 14 that pushes away above the cloth truck 15 is withdrawed from outside the stamping die, prepare next action of carrying the pattern powder, and the upper punch 11 of stamping die is pressed down downward vertically at once, be pressed into the powder of all kinds of the predetermined pattern of punching press among framed, making it to become has the adobe of the semi-finished product of predetermined three-dimensional blank colored pattern.
(6) again a step for the positive back side of adobe is turned, the predetermined pattern at the back side is made progress, as shown in Figure 9, send under the screen frame that pre-fabricated patterns is arranged 21 of a screen process press for the first time, on the pattern area top of lark porcelain powder 192, printing one deck has the lark glaze layer 2 that contains emery grit of the artificial board of predetermined pattern; Send under the screen frame that pre-fabricated patterns is arranged 21 of a screen process press for the second time, on the pattern area top and the ecru porcelain powder 191 pattern area tops of burgundy porcelain powder 193, printing one deck has the burgundy artificial board glaze layer 3 that contains emery grit of predetermined pattern.Here be noted that, in order to make goods table plane pattern layer the scope of the predetermined pattern of the recessed 1mm of presumptive area occur, so that printing contains the color glaze of emery grit, must be made as the punch of protruding 1mm in advance by required pattern position to stamping die counterdie stamen, this is the general knowledge that those skilled in the art understand.
(7) above semi-finished product are fired through the dry of Imitation Rock Porcelain Tiles with through ceramic kiln, just obtained a kind of three-dimensional diamond of the utility model goods.
It will be appreciated by those skilled in the art that, if adopt secondary material distributing technology in conjunction with conventional prior art, in punching press is framed, be distributed into earlier the predetermined pattern powder of 20%-95% left and right thickness, be distributed into common powder more in the above, then can obtain half entire body blank colored pattern goods of secondary material distributing, can save some colorant costs when need making the goods of this requirement.
Those skilled in the art will appreciate that not homochromy raw calcium-silicate bricks body colour pattern blocks such as forming above-mentioned red, yellow, white, blue, black, green, orange, purple can for example pass through employing or adding Fe
2O
3, Na
2O, V
2O
5, CoO, MnO
2, Cr
2O
3, CuO waits and realizes.
The above, only be for preferable preferred embodiment of the present utility model is described, yet it is not to be to restriction of the present utility model, any personnel that are familiar with this technology may utilize the technology contents of above-mentioned prompting to be changed or be modified to the equivalent embodiment of equivalent variations, can implement to make a kind of three-dimensional diamond by the pattern and the performance of difference requirement.As seen, every content that does not break away from technical solutions of the utility model, to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solutions of the utility model according to technical spirit of the present utility model.
Claims (9)
1, a kind of three-dimensional diamond, it comprises the obvious differentiable blank colored pattern composition of minimum 2-10 kind; Its every kind look the rarest 1-10000 piece area is 2cm
2To 0.5m
2And thickness reaches the blank colored pattern district of 2mm-30mm, it is characterized in that: have one deck to account for the glaze patterned layer that contains minimum 20 to 8,000 ten thousand particles of silicon carbide of the long-pending 0.1%-99% of product surface on the goods top layer.
2, three-dimensional diamond according to claim 1 is characterized in that: the angle at an angle of each the rarest pattern of its rarest 2 compact body colour patterns is between 5 °-60 °; And from the minimum side section of goods, the boundary line that intersects between the pattern block in the rarest look district multicolour pattern and other look district wherein, from product surface vertically downward, its error that departs from vertical line is within ± 30 °.
3, three-dimensional diamond according to claim 1 is characterized in that: its 2 compact body colour pattern areas of rare a kind of look reach 1: 2 to 1: 50 times than the minimum 2 compact body colour pattern area difference ratios of another look.
4, three-dimensional diamond according to claim 1, it is characterized in that the relief pattern that designs in the wherein said goods top layer, the area that the degree of depth under the bossing on its table plane reaches the recessed pattern block of 1mm-8mm reaches the 10%-80% of product area, and 20-8000 ten thousand particles of silicon carbide are contained on the top layer in the pattern block district that it is recessed.
5, three-dimensional diamond according to claim 1, it is characterized in that the relief pattern that designs in the wherein said goods top layer, the area that the degree of depth under the bossing on its table plane reaches the recessed pattern block of 1mm-8mm reaches the 10%-80% of product area, and the distance of every 5cm all has a recessed glaze layer that contains emery grit by bossing multiaspect or comprehensive surrounding.
6, three-dimensional diamond according to claim 1 is characterized in that: the top layer of goods exists outside the blank colored pattern district, the intermingling flower colour pattern area of being made by the intermingling flower colour structure.
7, three-dimensional diamond according to claim 1 is characterized in that: within the pattern colour district, a kind or 1-5 kind color are arranged, by 5-1000 area at 1cm
2-20cm
2, and length with micro mist material feature in 1cm-5cm, length-width ratio is 1: 1-1: 3 be the indent crescent shape, polygonal pattern block, the distance of the concave point of the straight line that two the most outstanding end points of concave crescent shape are linked to be in this and its inner fovea part is 1.5mm-30mm.
8, three-dimensional diamond according to claim 1 is characterized in that: the picture on surface of the 10%-95% area of its protrusion is partly for polishing the table plane of structure.
9, three-dimensional diamond according to claim 1 is characterized in that: its recessed pattern area has metal color glaze layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520112615 CN2873534Y (en) | 2005-07-05 | 2005-07-05 | Diamond three dimension stone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520112615 CN2873534Y (en) | 2005-07-05 | 2005-07-05 | Diamond three dimension stone |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2873534Y true CN2873534Y (en) | 2007-02-28 |
Family
ID=37780123
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520112615 Expired - Fee Related CN2873534Y (en) | 2005-07-05 | 2005-07-05 | Diamond three dimension stone |
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| Country | Link |
|---|---|
| CN (1) | CN2873534Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112158020A (en) * | 2020-09-30 | 2021-01-01 | 中钢集团新型材料（浙江）有限公司 | Preparation process of fade-proof color graphite artware |
| CN112208256A (en) * | 2020-09-30 | 2021-01-12 | 中钢集团新型材料（浙江）有限公司 | Preparation equipment of color graphite handicraft prevents fading |
| CN112277518A (en) * | 2020-09-30 | 2021-01-29 | 中钢集团新型材料（浙江）有限公司 | Production process of graphite product with gorgeous surface color |
-
2005
- 2005-07-05 CN CN 200520112615 patent/CN2873534Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112158020A (en) * | 2020-09-30 | 2021-01-01 | 中钢集团新型材料（浙江）有限公司 | Preparation process of fade-proof color graphite artware |
| CN112208256A (en) * | 2020-09-30 | 2021-01-12 | 中钢集团新型材料（浙江）有限公司 | Preparation equipment of color graphite handicraft prevents fading |
| CN112277518A (en) * | 2020-09-30 | 2021-01-29 | 中钢集团新型材料（浙江）有限公司 | Production process of graphite product with gorgeous surface color |
| CN112277518B (en) * | 2020-09-30 | 2021-09-14 | 中钢新型材料股份有限公司 | Production process of graphite product with gorgeous surface color |
| CN112158020B (en) * | 2020-09-30 | 2021-12-24 | 中钢新型材料股份有限公司 | Preparation process of fade-proof color graphite artware |
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Patentee address after: 528000, Ji Huaxin garden, No. 16, No. five, Jihua Road, Chancheng District, Guangdong, Foshan 3, 602 Patentee address before: 518053 No. 713, Lai Lai Building, overseas Chinese town, Shenzhen, Guangdong |
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Address after: 2 B block, Fairview garden, Oct OCT, Guangdong, Shenzhen Province, China. 27D Patentee after: Yang Dening Address before: 528000, Ji Huaxin garden, No. 16, No. five, Jihua Road, Chancheng District, Guangdong, Foshan 3, 602 Patentee before: Yang Dening |
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Granted publication date: 20070228 Termination date: 20100705 |