CN101940429A - Incense preparation process and system - Google Patents
Incense preparation process and system Download PDFInfo
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- CN101940429A CN101940429A CN 201010163426 CN201010163426A CN101940429A CN 101940429 A CN101940429 A CN 101940429A CN 201010163426 CN201010163426 CN 201010163426 CN 201010163426 A CN201010163426 A CN 201010163426A CN 101940429 A CN101940429 A CN 101940429A
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- bottomed bamboo
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Abstract
The invention discloses an incense preparation process and an incense preparation system, which solve the problems of high expense in the incense preparation process, time and labor waste, high cost, low efficiency and poor quality of incense finished products. The invention adopts the technical scheme that: the process comprises the steps of proportioning, forming, drying, sizing and packing; the structure of a mechanical incense preparation system comprises an extrusion forming device, an incense strip slitting device, an incense strip conveying mechanism and a drying device; an automatic incense receiving device matched with the incense strip slitting device is arranged right below the extrusion forming device; and the structure also comprises a conveyor belt type supporting plate which is driven by a motor and can realize supporting and dropping, and a frame of the conveyor belt type supporting plate is provided with a hydraulic driven conveyor belt. The process and the system have the advantages of simple operation, high production efficiency, stable equipment performance and stable product quality.
Description
Technical field
The present invention relates to a kind of Buddhist perfume (or spice), fragrant incense manufacturing process and system thereof, be specifically related to a kind of can realize cutting automatically fragrant technology of fragrant system and system.
Background technology
The custom of burning incense in existing several thousand of China, man of incense manufactory is thousands of at present, and because the fragrant industry of system is determined by the attribute of incense products own, tissue is produced easily, and working condition is less demanding, and production technology is simple, and the product quality ratio is easier to characteristics such as control.Therefore, continue to use traditional manufacturing technique method for these years always, at aspects such as production technology, process equipments, do not have much improvement all the time, basic production pattern still continuity is always held the mode that hands down in the past and is manufactured a product.However, making fragrant technology still is along with the progress of society, improving constantly of scientific and technological level, making fragrant technology, technology, equipment has had significant progress, and new technology, new technology, new equipment constantly occur, though at present joss sticks manufacturing machine tool kind, model are a lot, but mostly be function singleness, production efficiency not high, take a lot of work, time-consuming, the expense height, system is fragrant coarse simultaneously, it is slow to make fragrant speed, of poor quality.
Summary of the invention
In order to solve in the prior art, make fragrant process expense height, time-consuming, take a lot of work, the expense height, efficient is low, and the problem of fragrant end product quality difference, the present invention proposes a kind of fragrant technology and supporting joss sticks manufacturing machine thereof made, simple to operate, production efficiency is high, equipment performance is stable, constant product quality, the technical scheme of employing is: the fragrant technology of a kind of system, its processing step comprises: batching, moulding, dryness finalization, packing, this technology are to realize that concrete steps comprise on the basis of the fragrant system of machinery system:
1), confected materials is added in the batch can of shaping mechanism, drives hydraulic cylinder push rod machine and be squeezed into fragrant bar by the round mould;
2), the fragrant bar vertical drop of moulding is parallel with the conveyor type supporting plate that is in vertical, reach design length after, the conveyor type supporting plate is dug the position parallel with the hydraulic cutter knife rest;
3), be arranged on that hydraulic cutter on the hydraulic cutter knife rest cuts off fragrant bar, fragrant bar drops on the conveyor type supporting plate and forms array;
4), contain fragrant square-bottomed bamboo basket plate by the conveyer belt assembly be delivered to the conveyor type supporting plate under, the conveyor type supporting plate starts conveyer belt fragrant bar is migrated out the conveyor type supporting plate, it is return by the horizontal synchronization of conveyer belt assembly to contain fragrant square-bottomed bamboo basket plate simultaneously, fragrant bar is transferred to contain in the fragrant square-bottomed bamboo basket plate transfer to the automatic stacking mechanism position;
5), automatic stacking mechanism will contain fragrant square-bottomed bamboo basket plate automatic piling, carry out dryness finalization;
6), dried fragrant bar classification, packing are dispatched from the factory.
A kind of machinery that the fragrant technology of above-mentioned system realizes is made fragrant system, include in the structure of system: extrusion forming device, fragrant bar cutting device, fragrant bar conveying mechanism and drying plant, be provided with under the extrusion forming device with fragrant bar cutting device supporting connect fragrant device automatically, include in the structure: can realize picking-up, the conveyor type supporting plate that falls after rise by motor-driven, the frame of conveyor type supporting plate is provided with hydraulically powered conveyer belt.
The invention has the beneficial effects as follows: the present invention adopts machinery fragrant system of system and process matched therewith flow process thereof, has realized connecing automatically perfume (or spice), cuts perfume (or spice), send square-bottomed bamboo basket automatically, and automatic piling has been saved manpower.A plurality of batch cans are set simultaneously, and continuous feeding has been saved the production time, has improved production efficiency.In course of conveying, the artificial participation repaiied perfume (or spice), and its fragrant quality is improved simultaneously.The present invention also is provided with the waste recovery pallet, has improved utilization ratio of raw materials, has fundamentally saved cost.
Technological process of the present invention is simple, implements easily, and the equipment equipment performance is stable, and constant product quality is time saving and energy saving.
Description of drawings
Fig. 1 is apparatus of the present invention structural representation.
Fig. 2 is the structural representation of stacking mechanism.
Among the figure, 1 is hydraulic cylinder, and 2 is pressing plate, 3 is batch can, and 4 is the conveyor type supporting plate, and 5 is empty square-bottomed bamboo basket plate, 6-1 is a frame, and 6-2 is the hydraulic cutter frame, and 7 is hydraulic cylinder, 8 is the conveyer belt assembly, and 9 are auxiliary conveyer belt, and 10 for containing fragrant square-bottomed bamboo basket plate, 11 is hydraulic cylinder, and 12 is the waste recovery pallet, and 13 is frame, 14 is thumb wheel mechanism, 15 is frame, and 16 is square-bottomed bamboo basket plate supporting plate, and 17 are heap square-bottomed bamboo basket mechanism, 18 is traveller, 19 are push pedal, and 20 is sliding sleeve, and A, B, C, D are motor, a, b, c, d, e are limit switch, and arrow is represented the moving direction of conveyor type supporting plate.
The specific embodiment
In order to realize the purpose of time saving and energy saving less manpower, improve the quality of production and operating efficiency, the technical solution used in the present invention is: the fragrant technology of a kind of system, its processing step comprises: batching, moulding, dryness finalization, packing, it is characterized in that: this technology is to realize that concrete steps comprise on the basis of the fragrant system of machinery system:
1), confected materials is added in the batch can 3 of shaping mechanism, drives hydraulic cylinder push rod machine and be squeezed into fragrant bar 21 by the round mould;
2), fragrant bar 21 vertical drops of moulding are parallel with the conveyor type supporting plate 4 that is in vertical, reach design length after, conveyor type supporting plate 4 is dug the parallel position with hydraulic cutter knife rest 6-2;
3), be arranged on that hydraulic cutter on the hydraulic cutter knife rest 6-2 cuts off fragrant bar 21, fragrant bar 21 drops on the conveyor type supporting plate 4 and forms array;
4), contain fragrant square-bottomed bamboo basket plate 10 by conveyer belt assembly 8 be delivered to conveyor type supporting plate 4 under, conveyor type supporting plate 4 starts conveyer belt fragrant bar 21 is migrated out conveyor type supporting plate 4, it is return by 8 horizontal synchronizations of conveyer belt assembly to contain fragrant square-bottomed bamboo basket plate 10 simultaneously, fragrant bar 21 is transferred to contain in the fragrant square-bottomed bamboo basket plate 10 transfer to the automatic stacking mechanism position;
5), automatic stacking mechanism will contain fragrant square-bottomed bamboo basket plate 10 automatic pilings, carry out dryness finalization;
6), dried fragrant bar 21 classification, packing are dispatched from the factory.
In the technical scheme of the present invention, the terminal hairbrush that is provided with of hydraulic cutter knife rest 6-2 is tentatively repaired the fragrant bar 21 after cutting in the described step 3);
Realize the fragrant system of a kind of machinery system of the fragrant technology of above-mentioned system, include in the structure of system: extrusion forming device, fragrant bar cutting device, fragrant bar conveying mechanism and drying plant, be provided with under the extrusion forming device with fragrant bar cutting device supporting connect fragrant device automatically, include in the structure: can realize picking-up, the conveyor type supporting plate 4 that falls after rise by what motor A drove, the frame of conveyor type supporting plate 4 is provided with hydraulically powered conveyer belt.
In the technical scheme of the embodiment of the invention, described fragrant bar cutting device is arranged on the top of the conveyor type supporting plate 4 of picking-up, include in the structure: frame 6-1, be arranged on the hydraulic cutter knife rest 6-2 on the frame 6-1, hydraulic cutter knife rest 6-2 is provided with hydraulic cutter near an end of extrusion forming device, and the other end is provided with the finishing hairbrush.
In the technical scheme of the embodiment of the invention, include in the structure of described extrusion forming device: the pressing plate 2 that is arranged on the hydraulic cylinder 1 on top, is driven by hydraulic cylinder 1, be arranged on the pressing plate 2 belows batch can 3 supporting with it, be arranged on the round mould in the batch can 3, wherein the number of batch can 3 is that 1-4 is individual.
In the technical scheme of the embodiment of the invention, include in the mechanism of described fragrant bar conveying mechanism: be arranged on fragrant bar cutting device below conveyer belt assembly 8, be arranged on the auxiliary conveyer belt 9 at conveyer belt assembly 8 rears.
In the technical scheme of the embodiment of the invention, the top of described conveyer belt assembly 8 ends is provided with the square-bottomed bamboo basket mechanism that falls automatically, includes in the structure: frame 13, stackedly be arranged on empty square-bottomed bamboo basket plate 5 on the frame 13, thumb wheel mechanism 14 that the realization that is driven by motor D bottom that is arranged on frame falls square-bottomed bamboo basket automatically.
In the technical scheme of the embodiment of the invention, described auxiliary conveyer belt 9 ends by hydraulically powered automatic stacking mechanism, structure includes: frame 15, be arranged on frame 15 inside push away square-bottomed bamboo basket mechanism, with push away the supporting square-bottomed bamboo basket plate tray 16 that is arranged on the frame both sides of square-bottomed bamboo basket mechanism, be arranged on the stacked heap square-bottomed bamboo basket mechanism 17 of tray 16 tops.
In the technical scheme of the embodiment of the invention, also include in the structure of described system: the waste recovery pallet 12 that is arranged on fragrant bar conveying mechanism below.
In the technical scheme of the embodiment of the invention, include in the structure of described heap square-bottomed bamboo basket mechanism 17: be arranged on the hydraulic cylinder 11 of frame bottom, by hydraulically powered push pedal 19, be symmetricly set on the traveller 18 that is slidingly matched with sliding sleeve 20 between push pedal 19 and the frame 15.
Referring to accompanying drawing 1 and accompanying drawing 2, the present invention adopts two D220 hydraulic cylinders 1, the design working pressure can reach 200 tons, can produce multiple smokeless line spices, the cigarette line spices are arranged, can reduce water content in the raw materials for production, shorten fragrant bar drying time, reduce production costs about 10% thereby reach, it is little to have solved current device pressure, can not produce smokeless line spices, and the raw materials for production water content is big, problems such as fragrant bar 21 drying times are long, adopt many batch can 3 storage raw materials for production, can shorten the equipment dry run time, improve single machine yield.Can imitate manual conveyor type supporting plate 4 mechanisms that connect fragrant action, substituted the former fragrant workman's operation that connects, hydraulic pressure in the employing hydraulic cylinder 7 is as active force, control conveyor type supporting plate 4 is up and down, by limit switch a, d control conveyor type supporting plate 4 stop positions, utilize computer program control conveyor type supporting plate 4 to move back and forth, realize that machinery connects perfume (or spice) automatically, per minute can be realized connecing fragrant 10 times, has improved production efficiency.
Raw materials for production come downwards to conveyor type supporting plate 4 after being pressed into fragrant bar 21 by the pressing plate on the hydraulic cylinder 12 through the dedicated templates in the batch can 3, and after fragrant bar 21 reached given size, conveyor type supporting plate 4 is raised up to limit switch a place automatically to be stopped.The hydraulic cutter of cutting fragrant mechanism presses down cuts fragrant bar 21 to requiring size, conveyer belt assembly 8 is under motor B drives, it is return to move to limit switch c place, the perfumed ribbon entry into service under motor A drives that pushes away of conveyor type supporting plate 4 is delivered to fragrant bar on the sky square-bottomed bamboo basket plate 5, contain fragrant square-bottomed bamboo basket plate 10 and enter the auxiliary conveyer belt 9 that turns round by motor C transmission, after manual amendment, stop, entering fragrant square-bottomed bamboo basket stacking mechanism to limit switch e place, realize fragrant square-bottomed bamboo basket automatic piling, finish a working cycles.
Fall square-bottomed bamboo basket mechanism after fragrant square-bottomed bamboo basket conveyer belt 8 will connect fragrant empty square-bottomed bamboo basket plate 5 and be delivered to auxiliary conveyer belt 9, drive thumb wheel mechanism 14 by motor D and intermittently rotate, realize that empty square-bottomed bamboo basket plate is placed on the fragrant square-bottomed bamboo basket conveyer belt 8 automatically.
Referring to accompanying drawing 2, the automatic piling process of stacking mechanism 17 is: under the driving of push pedal 19 hydraulic pressure, the fragrant square-bottomed bamboo basket plate 10 of Sheng above promoting to be placed on is pushed into square-bottomed bamboo basket board bracket 16, and the square-bottomed bamboo basket board bracket adopts thumb wheel mechanism, will contain fragrant square-bottomed bamboo basket plate 10 and pile up automatically.
Apparatus of the present invention electrical control part adopts the man-machine interface operation, realizes executive components such as simple to operate, employing PLC programming Control hydraulic valve, motor, limit switch, has reduced the apparatus failure rate, has improved the stability of equipment performance.
Claims (10)
1. make fragrant technology for one kind, its processing step comprises: batching, moulding, and dryness finalization, packing is characterized in that: this technology is to realize that concrete steps comprise on the basis of the fragrant system of machinery system:
1), confected materials is added in the batch can (3) of shaping mechanism, drives hydraulic cylinder push rod machine and be squeezed into fragrant bar (21) by the round mould;
2), fragrant bar (21) vertical drop of moulding is parallel with the conveyor type supporting plate (4) that is in vertical, reach design length after, conveyor type supporting plate (4) is dug and the parallel position of hydraulic cutter knife rest (6-2);
3), being arranged on hydraulic cutter on the hydraulic cutter knife rest (6-2) cuts off fragrant bar (21), fragrant bar (21) and drops on conveyor type supporting plate (4) and go up and form array;
4), contain fragrant square-bottomed bamboo basket plate (10) by conveyer belt assembly (8) be delivered to conveyor type supporting plate (4) under, conveyor type supporting plate (4) starts conveyer belt fragrant bar (21) is migrated out conveyor type supporting plate (4), it is return by conveyer belt assembly (8) horizontal synchronization to contain fragrant square-bottomed bamboo basket plate (10) simultaneously, fragrant bar (21) is transferred to contain in the fragrant square-bottomed bamboo basket plate (10) transfer to the automatic stacking mechanism position;
5), automatic stacking mechanism will contain fragrant square-bottomed bamboo basket plate (10) automatic piling, carry out dryness finalization;
6), dried fragrant bar (21) classification, packing are dispatched from the factory.
2. the fragrant technology of a kind of system according to claim 1 is characterized in that: the terminal hairbrush that is provided with of hydraulic cutter knife rest (6-2) is tentatively repaired the fragrant bar (21) after cutting in the described step 3).
3. realize the fragrant system of a kind of machinery system of the fragrant technology of the described system of claim 1, include in the structure of system: extrusion forming device, fragrant bar cutting device, fragrant bar conveying mechanism and drying plant, it is characterized in that: be provided with under the extrusion forming device with fragrant bar cutting device supporting connect fragrant device automatically, include in the structure: can realize picking-up, the conveyor type supporting plate (4) that falls after rise by what motor (A) drove, the frame of conveyor type supporting plate (4) is provided with hydraulically powered conveyer belt.
4. the fragrant system of a kind of machinery system according to claim 3, it is characterized in that: described fragrant bar cutting device is arranged on the top of the conveyor type supporting plate (4) of picking-up, include in the structure: frame (6-1), be arranged on the hydraulic cutter knife rest (6-2) on the frame (6-1), hydraulic cutter knife rest (6-2) is provided with hydraulic cutter near an end of extrusion forming device, and the other end is provided with the finishing hairbrush.
5. the fragrant system of a kind of machinery system according to claim 3, it is characterized in that: include in the structure of described extrusion forming device: the pressing plate (2) that is arranged on the hydraulic cylinder (1) on top, is driven by hydraulic cylinder (1), be arranged on pressing plate (2) the below batch can (3) supporting with it, be arranged on the round mould in the batch can (3), wherein the number of batch can (3) is that 1-4 is individual.
6. the fragrant system of a kind of machinery system according to claim 3 is characterized in that: include in the mechanism of described fragrant bar conveying mechanism: be arranged on fragrant bar cutting device below conveyer belt assembly (8), be arranged on the auxiliary conveyer belt (9) at conveyer belt assembly (8) rear.
7. the fragrant system of a kind of machinery system according to claim 6, it is characterized in that: the terminal top of described conveyer belt assembly (8) is provided with the square-bottomed bamboo basket mechanism that falls automatically, includes in the structure: frame (13), stackedly be arranged on empty square-bottomed bamboo basket plate (5) on the frame (13), thumb wheel mechanism (14) that the realization that is driven by motor (D) bottom that is arranged on frame falls square-bottomed bamboo basket automatically.
8. the fragrant system of a kind of machinery system according to claim 6, it is characterized in that: described auxiliary conveyer belt (9) terminal by hydraulically powered automatic stacking mechanism, structure includes: frame (15), be arranged on frame (15) inner push away square-bottomed bamboo basket mechanism, with push away the supporting square-bottomed bamboo basket plate tray (16) that is arranged on the frame both sides of square-bottomed bamboo basket mechanism, be arranged on the stacked heap square-bottomed bamboo basket mechanism (17) of tray (16) top.
9. the fragrant system of a kind of machinery system according to claim 6 is characterized in that: also include in the structure of described system: the waste recovery pallet (12) that is arranged on fragrant bar conveying mechanism below.
10. the fragrant system of machinery system according to claim 8, it is characterized in that: include in the structure of described heap square-bottomed bamboo basket mechanism (17): be arranged on the hydraulic cylinder (11) of frame bottom, by hydraulically powered push pedal (19), be symmetricly set on the traveller (18) that is slidingly matched with sliding sleeve (20) between push pedal (19) and the frame (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101634260A CN101940429B (en) | 2010-05-06 | 2010-05-06 | Incense preparation process and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101634260A CN101940429B (en) | 2010-05-06 | 2010-05-06 | Incense preparation process and system |
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| Publication Number | Publication Date |
|---|---|
| CN101940429A true CN101940429A (en) | 2011-01-12 |
| CN101940429B CN101940429B (en) | 2012-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101634260A Active CN101940429B (en) | 2010-05-06 | 2010-05-06 | Incense preparation process and system |
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| Country | Link |
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| CN (1) | CN101940429B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102935947A (en) * | 2012-11-22 | 2013-02-20 | 唐年成 | Basket feeding device for incense manufacturing device |
| CN103448278A (en) * | 2012-05-28 | 2013-12-18 | 李沃辉 | Extrusion type automatic incense manufacturing machine |
| CN104000464A (en) * | 2014-06-17 | 2014-08-27 | 陈智辉 | Environment-friendly incense |
| CN105432363A (en) * | 2015-12-10 | 2016-03-30 | 黑龙江八一农垦大学 | Rice paper seedling plate stacked blank slicing machine |
| CN114271662A (en) * | 2021-12-27 | 2022-04-05 | 福建和泰香业有限公司 | Incense stick preparation and drying integrated machine and preparation method thereof |
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| US5919516A (en) * | 1997-12-04 | 1999-07-06 | Hsieh; Chen-Hui | Process of making joss-sticks |
| CN2734470Y (en) * | 2004-10-20 | 2005-10-19 | 陈步程 | Automatic incense manufacture machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103448278A (en) * | 2012-05-28 | 2013-12-18 | 李沃辉 | Extrusion type automatic incense manufacturing machine |
| CN102935947A (en) * | 2012-11-22 | 2013-02-20 | 唐年成 | Basket feeding device for incense manufacturing device |
| CN104000464A (en) * | 2014-06-17 | 2014-08-27 | 陈智辉 | Environment-friendly incense |
| CN105432363A (en) * | 2015-12-10 | 2016-03-30 | 黑龙江八一农垦大学 | Rice paper seedling plate stacked blank slicing machine |
| CN114271662A (en) * | 2021-12-27 | 2022-04-05 | 福建和泰香业有限公司 | Incense stick preparation and drying integrated machine and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101940429B (en) | 2012-06-20 |
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Owner name: HEBEI GUCHENG INCENSE GROUP CO., LTD. Free format text: FORMER OWNER: YANG JINQING Effective date: 20130617 |
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Effective date of registration: 20130617 Address after: 071100 No. 030 East Street, Qingyuan County, Hebei, Baoding Patentee after: HEBEI GUCHENG INCENSE GROUP Co.,Ltd. Address before: 071100 No. 35 Yingbin street, Qingyuan County, Hebei, Baoding Patentee before: Yang Jinqing |
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Application publication date: 20110112 Assignee: Qingyuan County Bodhi Incense Co.,Ltd. Assignor: HEBEI GUCHENG INCENSE GROUP Co.,Ltd. Contract record no.: X2022130000053 Denomination of invention: A kind of incense making process and system Granted publication date: 20120620 License type: Common License Record date: 20221008 |
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