CN113016895A - Tea biscuit preparation production line - Google Patents

Abstract

The invention relates to a tea cake production line which comprises a rotating disc, a bearing mechanism, a forming mechanism, a steaming and softening device, a guide piece a, a guide piece b, a material taking guide strip and an output mechanism, wherein a plurality of sliding grooves are formed in the circumferential direction of the rotating disc; storage area loads tealeaves to bearing the weight of the mechanism through storage area in proper order, evaporate soft device and evaporate soft wetting to tealeaves release steam, forming mechanism will evaporate soft wet tealeaves and tentatively press into the tea cake, it is used for drawing the tea cake that bears in the mechanism to get the conducting bar, the propelling movement subassembly exports the tea cake on with tea cake propelling movement to the transfer subassembly, the inefficiency in having solved current tea cake preparation process, the continuity is poor, the cost of labor consumes greatly and degree of automation hangs down the scheduling problem.

Description

Tea biscuit preparation production line

The technical field is as follows:

the invention relates to the technical field of tea processing, in particular to a tea cake making production line.

Background art:

in the existing tea cake making process, tea leaves are firstly put into a storage barrel manually, the storage barrel is placed on steam to steam the tea leaves to be soft and wet, and then the tea leaves are poured into a pressing barrel to be pressed into cakes one by one through a machine; in the process, tea leaves are easy to spill in the tea cake making process, and the problems of large tea leaf waste, low efficiency, poor continuity in the making process, high labor consumption, complex steps and the like exist in the tea cake making process.

The utility model discloses a chinese utility model with publication number CN209788364U, which discloses a tea cake forming device, including a tea cake forming die, the top of the tea cake forming die is provided with a compression trimming mechanism, a tea cake transmission mechanism is arranged below the tea cake forming die, the tea cake forming die comprises a tea cake forming table, a tea cake forming cavity is arranged on the tea cake forming table, the top of the tea cake forming cavity is opened, the bottom is provided with a supporting plate, one side of the supporting plate is hinged with the tea cake forming table, a micro cylinder is arranged on a support of the tea cake forming table, and a cylinder rod of the micro cylinder is connected with the supporting plate; the compression trimming mechanism comprises a pressure plate arranged above the tea cake forming cavity, a cutting sleeve is arranged on the outer side of the pressure plate, a cutting edge is arranged at the head of the cutting sleeve towards the tea cake forming cavity, a connecting rod is fixedly connected with the middle of the back surface of the pressure plate and penetrates out of the tail of the cutting sleeve, a first cylinder is fixedly connected with the connecting rod, and a second cylinder is fixedly connected with the tail of the cutting sleeve.

But the problems of large labor cost investment, poor continuity, low automation degree, low pressing accuracy of the tea cakes and the like still exist in the process of making the tea cakes.

The invention content is as follows:

the invention aims at the defects of the prior art and provides a tea cake production line, wherein a rotating disc is arranged for containing tea leaves and driving a bearing mechanism arranged in a plurality of sliding grooves in the circumferential direction of the rotating disc to transmit, a steaming and softening device is arranged below the rotating disc, a plurality of forming mechanisms are arranged above the bearing mechanism in a one-to-one correspondence manner, a guide piece a and a guide piece b are also arranged for guiding the bearing mechanism and the forming mechanisms respectively, a storage area and a steaming and softening pressing area are also sequentially arranged on the rotating disc, a feeding mechanism is arranged on one side of the rotating disc for supplying tea leaves to be processed to the storage area on the rotating disc, the steaming and softening device is used for steaming and softening the tea leaves in the bearing mechanism passing through the steaming and softening pressing area, the forming mechanism is used for primarily pressing the tea leaves in the bearing mechanism passing through the steaming and softening pressing area, a material taking guide strip is arranged on the moving path of the bearing mechanism for taking out the primarily, the setting is exported on taking out the propelling movement subassembly of tea biscuit one side with tea biscuit propelling movement to transfer assembly, has solved among the current tea biscuit manufacture process inefficiency, manufacture process continuity poor, the human cost input is big, the accuracy is not high and degree of automation is low scheduling problem.

The technical solution of the invention is as follows:

a tea cake production line comprises a rotating disc, wherein a plurality of sliding grooves are formed in the circumferential direction of the rotating disc, a bearing mechanism is arranged in the sliding grooves in a sliding mode, a plurality of forming mechanisms are arranged above the bearing mechanism in a one-to-one correspondence mode, a steaming device is arranged below the rotating disc and comprises a steam generating assembly and a gas supply assembly which is rotatably arranged on the steam generating assembly and connected with the bearing mechanism in a one-to-one correspondence mode, the gas supply assembly is discontinuously communicated with the steam generating assembly under the driving of the rotating disc, a guide piece a is arranged below a moving path of the bearing mechanism, a guide piece b is arranged above the moving path of the forming mechanism, the bearing mechanism and the forming mechanism ascend and descend under the action of the guide piece a and the guide piece b respectively, a material storage area and a steaming pressing area are sequentially arranged on the rotating disc along the circumferential direction of the rotating disc, a material taking guide bar is further arranged on the moving path of the bearing mechanism, an output mechanism is arranged on one side of the rotating disc, and the output mechanism comprises a pushing assembly and a transferring assembly; the storage area is used for loading tealeaves in bearing the mechanism to passing through the storage area in proper order, evaporate soft device and be used for evaporating soft the wetting with tealeaves to the tealeaves release steam in evaporating soft bearing the mechanism according to the nip through steaming, forming mechanism is used for evaporating soft tealeaves of wetting in the bearing the mechanism according to the nip through evaporating and preliminarily presses into the tea cake, it is used for extracting the tea cake in the bearing the mechanism to get the material gib block, the propelling movement subassembly is used for exporting the tea cake through getting the tea cake propelling movement that the material gib block drawed to the transfer subassembly on.

Preferably, the rotating disc is driven by a motor box fixedly arranged on the rotating base; the rotating disc is characterized in that a feeding mechanism is further arranged on one side of the rotating disc and comprises a support frame, a motor a and a feeding inclined plate which are fixedly arranged on the support frame, a transmission belt a driven by the motor a, and a baffle a and an arc-shaped baffle b which are fixedly arranged at one end of the feeding inclined plate, wherein a hollow groove is formed in the baffle a, the arc-shaped baffle b blocks tea leaves from outwards falling, and the baffle a divides the rotating disc into a storage area and a soft steaming pressing area.

Preferably, the bearing mechanism comprises a storage barrel, a limiting strip fixedly arranged on the storage barrel, a guide wheel a rotatably arranged at the lower end of the limiting strip, a lifting rod arranged in the limiting strip in a sliding manner, a material containing plate fixedly arranged on the lifting rod, a plurality of round holes a and a plurality of round holes b respectively arranged on the bottom surface of the storage barrel and the material containing plate, and a groove arranged at the top end of the lifting rod, wherein a reset spring a is arranged between the bottom end of the lifting rod and the limiting strip, and the round holes a and the round holes b are in one-to-one correspondence.

Preferably, the forming mechanism comprises a plurality of sliding seats fixedly arranged on the circumferential direction of the rotating disc, a sliding sleeve fixedly arranged on the sliding seats, a sliding arm arranged in the sliding sleeve in a sliding mode, a guide wheel b rotatably arranged at the upper end of the sliding arm, a supporting rod a with one end fixedly arranged on the sliding arm and a pressing plate fixedly arranged at the other end of the supporting rod a, and a return spring b is arranged between the sliding arm and the bottom surface of the sliding sleeve.

Preferably, the steam generating assembly comprises a steam generator, an air storage cylinder, a limiting ring fixedly arranged on the circumferential direction of the outer wall of the air storage cylinder and a strip-shaped air outlet a arranged on the outer wall of the air storage cylinder, a gas pipe is connected between the steam generator and the air storage cylinder, and a heat insulation layer wraps the gas pipe.

Preferably, the gas supply assembly comprises a gas supply ring rotatably arranged on the outer wall of the gas storage cylinder, a plurality of gas outlets b arranged in the circumferential direction of the gas supply ring, a gas supply pipe a fixedly arranged on the gas outlets b, a gas supply pipe b slidably arranged on the gas supply pipe a and a gas delivery cover fixedly arranged on one end of the gas supply pipe b, and the gas delivery cover is fixedly connected with the bottom surface of the material storage cylinder.

Preferably, the guide member a comprises an ascending section a, a descending section a, a smooth section a, an ascending section b, a descending section b and a smooth section b; the guide b includes a smooth section c, a descending section c, and an ascending section c.

Preferably, the material taking guide bar comprises a support rod b fixedly arranged on the baffle a and an arc-shaped guide rail fixedly arranged on the support rod b, and the groove slides on the arc-shaped guide rail.

Preferably, the pushing assembly comprises a cylinder fixedly arranged in the empty groove and a pushing block driven by the cylinder, an arc surface is arranged at one end of the pushing block, the arc surface is more attached to the tea cake, and a sensor used for detecting the tea cake is further arranged on the cylinder.

As another preferred, the transfer assembly includes a motor b, a conveying belt b driven by the motor b, barrier strips fixedly disposed on two sides of the conveying belt b, and a material receiving plate c fixedly disposed on one side of the conveying belt b.

The invention has the beneficial effects that:

1. the invention is provided with a rotating disc, a material storage area and a soft steaming and pressing area are sequentially arranged in the circumferential direction of the rotating disc, a plurality of sliding grooves are arranged in the circumferential direction of the rotating disc, a bearing mechanism is arranged in each sliding groove, a forming mechanism is correspondingly arranged above each bearing mechanism, a feeding mechanism is arranged on one side of the rotating disc, each feeding mechanism supplies tea leaves to be processed to the material storage area in the rotating disc, each bearing mechanism slowly descends under the action of a guide piece a when passing through the material storage area to load the tea leaves to be processed and conveys the tea leaves backwards, a soft steaming device is arranged below the rotating disc, a steam generating assembly in the soft steaming device supplies steam to a gas supply assembly, each gas supply assembly steams and wets the tea leaves in the bearing mechanism passing through the soft steaming and pressing area one by one, and in the process of steaming and wetting the tea leaves in the bearing mechanism, the bearing mechanisms also slowly ascend under the action of the guide pieces a, in this in-process, forming mechanism slowly descends to steaming soft tealeaves of wetting in bearing mechanism and tentatively pressing down under guide b's effect, still be provided with on the removal route of bearing mechanism and get the material conducting bar, it is used for extracting the fashioned tea cake of preliminary pressing in the bearing mechanism from bearing mechanism to get the material conducting bar, the propelling movement subassembly will draw out the tea cake propelling movement to the transfer subassembly on, the transfer subassembly exports the tea cake, it is poor to have solved continuity in the tea cake manufacture process, degree of automation is not high, the preparation efficiency is low, the extravagant big and the big scheduling problem of human cost input of tealeaves.

2. According to the tea cake pressing device, the bearing mechanism and the guide piece a are arranged, when the bearing mechanism passes through the material storage area, the tea leaves to be processed are slowly lowered to be filled into the material storage barrel in the bearing mechanism and conveyed backwards under the action of the guide piece a, when the bearing mechanism reaches the subsequent soft steaming pressing area, the bearing mechanism slowly rises under the action of the guide piece a so as to be matched with the forming mechanism to press the tea leaves in the bearing mechanism, and on the basis of manually filling the tea leaves to be processed into the pressing barrel one by one and then pressing the tea leaves, the bearing mechanism and the guide piece a are arranged, so that the continuity in the tea cake manufacturing process is improved, the labor cost is saved, the waste of the tea leaves is reduced, and the automation degree is improved.

3. According to the tea cake pressing device, the forming mechanism and the guide piece b are arranged, the pressing plate in the forming mechanism slowly descends under the action of the guide piece b, tea leaves steamed soft and wet in the storage barrel in the corresponding bearing mechanism are preliminarily pressed into cakes, and on the basis that tea leaves are poured into the pressing barrel to be pressed one by one in response to manual work, the forming mechanism and the guide piece b are arranged, so that the tea cake making efficiency is improved, the labor cost input is reduced, and the automation degree of tea cake processing is improved.

4. The tea processing device is provided with the air supply assembly, an air supply pipe b in the air supply assembly slides on the air supply pipe a, an air delivery cover at one end of the air supply pipe b is fixedly connected with the bottom surface of the storage cylinder, the air supply pipe b synchronously ascends and descends in the ascending and descending process of the storage cylinder, the air storage cylinder provides steam for the air supply pipe a and the air supply pipe b in the process that an air outlet b on the air supply ring passes through a strip-shaped air outlet a on the outer wall of the air storage cylinder, the steam is used for steaming and softening tea leaves in the storage cylinder through the air delivery cover, and on the basis that the tea leaves to be processed are placed on a steaming device one by one to steam the tea leaves, labor cost is saved, and meanwhile continuity of the tea cake processing process is improved.

5. According to the tea cake taking device, the material taking guide strips are further arranged on the moving path of the bearing mechanism, when the lifting rod in the bearing mechanism passes through the arc-shaped guide rails in the material taking guide strips, the grooves at the top ends of the lifting rod slide on the arc-shaped rails to drive the material containing plates on the lifting rod to ascend, so that tea cakes on the material containing plates are extracted from the material storage cylinder, and in the process of manually taking out the pressed tea cakes one by one, the material taking guide strips are arranged to extract the tea cakes, so that the tea cake processing efficiency is improved, and the continuity in the tea cake making process is improved.

6. According to the tea cake transfer device, the pushing assembly is arranged on the baffle plate a, the pushing block in the pushing assembly is driven by the air cylinder to push tea cakes extracted from the storage cylinder to the transfer assembly to be output, one end of the pushing block is set to be the arc surface, the tea cakes can be better attached, and then pushing is completed.

7. According to the tea cake processing device, the transfer assembly is further arranged on the other side of the rotating disc, the material receiving plate c in the transfer assembly is used for receiving tea cakes pushed by the pushing assembly and conveying the tea cakes to the conveying belt b in the transfer assembly, the conveying belt b is driven by the motor b to output the tea cakes, and in the process that the tea cakes are manually taken out one by one and transferred, the transfer assembly is arranged to output the tea cakes, so that the tea cake processing efficiency is improved, and the automation degree in the tea cake manufacturing process is improved.

8. According to the tea cake processing device, the feeding mechanism is arranged on one side of the rotating disc and used for feeding tea leaves to be processed into the storage area on the rotating disc through the feeding inclined plate, so that the labor cost is saved and the automation degree of tea cake manufacturing is improved on the basis of manual feeding.

In conclusion, the tea cake making machine has the advantages of being high in making efficiency, high in accuracy in the making process, saving labor cost investment, improving continuity in the tea cake making process, reducing waste of tea in the tea cake making process, being high in automation control degree, and being suitable for the technical field of tea processing.

Description of the drawings:

the invention is further described below with reference to the accompanying drawings:

FIG. 1 is a schematic structural view of a tea cake making line;

FIG. 2 is a schematic illustration of the position of the carrier mechanism and the forming mechanism;

FIG. 3 is an enlarged schematic view at A in FIG. 2;

FIG. 4 is a schematic structural view of a rotary disc and a feeding mechanism;

FIG. 5 is a schematic structural diagram of a carrying mechanism;

FIG. 6 is an enlarged schematic view at B of FIG. 5;

FIG. 7 is an enlarged schematic view at C of FIG. 5;

FIG. 8 is a schematic view of the position of the return spring a in the carrier mechanism;

FIG. 9 is a schematic structural view of a molding mechanism;

FIG. 10 is a schematic view showing the position of a return spring b in the molding mechanism;

FIG. 11 is a schematic view of a steam generation assembly;

FIG. 12 is an enlarged schematic view at D of FIG. 11;

FIG. 13 is a schematic view of the gas supply assembly;

FIG. 14 is a schematic view of the structure of the guide member a;

fig. 15 is a schematic structural view of a guide b;

FIG. 16 is a schematic view of the position of the take-off guide bar, flapper a and flapper b;

FIG. 17 is an enlarged schematic view at E of FIG. 16;

FIG. 18 is a schematic diagram of a pushing assembly;

fig. 19 is a schematic structural view of the transfer unit.

The specific implementation mode is as follows:

the technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.

Example one

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

As shown in fig. 1 to 19, a tea cake production line comprises a rotating disc 1, wherein a plurality of sliding grooves 11 are formed in the rotating disc 1 in the circumferential direction, bearing mechanisms 2 are arranged in the sliding grooves 11 in a sliding manner, a plurality of forming mechanisms 3 are arranged above the bearing mechanisms 2 in a one-to-one correspondence manner, a steaming device 4 is arranged below the rotating disc 1, the steaming device 4 comprises a steam generating assembly 41 and a gas supply assembly 42 which is rotatably arranged on the steam generating assembly 41 and is connected with the bearing mechanisms 2 in a one-to-one correspondence manner, the gas supply assembly 42 is discontinuously communicated with the steam generating assembly 41 under the driving of the rotating disc 1, a guide piece a5 is arranged below the moving path of the bearing mechanism 2, a guide piece b6 is arranged above the moving path of the forming mechanism 3, and the bearing mechanism 2 and the forming mechanism 3 respectively ascend and descend under the action of a guide piece a5 and a guide piece 6, the rotating disc 1 is sequentially provided with a material storage area 12 and a soft steaming pressing area 13 along the circumferential direction, a material taking guide bar 7 is further arranged on the moving path of the bearing mechanism 2, an output mechanism 8 is arranged on one side of the rotating disc 1, and the output mechanism 8 comprises a pushing assembly 81 and a transferring assembly 82; the storage area 12 is used for filling tealeaves to in the bearing mechanism 2 through the storage area 12 in proper order, evaporate soft device 4 and be used for evaporating soft the wetting tealeaves to tealeaves through evaporating in the bearing mechanism 2 of soft according to nip 13 steam, forming mechanism 3 is used for preliminarily pressing into tea cake 14 through evaporating soft tea that wets in the bearing mechanism 2 of soft according to nip 13, it is used for extracting the tea cake 14 in the bearing mechanism 2 to get material gib 7, propelling movement subassembly 81 is used for will getting the tea cake 14 that material gib 7 drawed out and carry out the output with tea cake 14 on transferring the subassembly 82.

It should be mentioned that, in this embodiment, a rotating disc 1 is provided, a storage area 12 and a soft steaming pressing area 13 are sequentially provided in the circumferential direction of the rotating disc 1, a plurality of chutes 11 are provided in the circumferential direction of the rotating disc 1, a carrying mechanism 2 is provided in each chute 11, a forming mechanism 3 is correspondingly provided above each carrying mechanism 2, a feeding mechanism 9 is provided at one side of the rotating disc 1, the feeding mechanism 9 provides tea leaves to be processed into the storage area 12 in the rotating disc 1, the carrying mechanism 2 slowly descends under the action of a guide a5 to load the tea leaves to be processed and conveys the tea leaves backward when passing through the storage area 12, a soft steaming device 4 is provided below the rotating disc 1, a steam generating component 41 in the soft steaming device 4 provides steam to a gas supply component 42, the gas supply component 42 steams the tea leaves passing through the carrying mechanism 2 of the soft steaming pressing area 13 one by one to one, and in the soft steaming and wetting process of the tea leaves in the carrying mechanism 2, bearing mechanism 2 still slowly rises under guide a 5's effect, in this process, forming mechanism 3 slowly descends under guide b 6's effect and steals soft wet tealeaves in bearing mechanism 2 and tentatively presses, still be provided with on bearing mechanism 2's moving path and get material conducting bar 7, it is used for extracting the fashioned tea cake 14 of tentatively pressing from bearing mechanism 2 in with bearing mechanism 2 to get material conducting bar 7, propelling movement subassembly 81 is on tea cake propelling movement to transfer subassembly 82, transfer subassembly 82 extracts tea cake 14 and exports, the problem of tea cake 14 preparation in-process continuity poor has been solved, degree of automation is not high, the preparation is inefficient, the waste of tealeaves is big and the human cost drops into greatly.

Further, the rotating disc 1 is driven by a motor box 16 fixedly arranged on a rotating base 15; the rotary disc is characterized in that a feeding mechanism 9 is further arranged on one side of the rotary disc 1, the feeding mechanism 9 comprises a supporting frame 91, a motor a92 and a feeding inclined plate 93 which are fixedly arranged on the supporting frame 91, a conveying belt a94 driven by a motor a92, a baffle a95 and an arc baffle b96 which are fixedly arranged at one end of the feeding inclined plate 93, and a hollow groove 97 is formed in the baffle a 95.

Here, still be provided with feed mechanism 9 in one side of rolling disc 1 in this embodiment, feed mechanism 9 puts in tealeaves to the storage area 12 on the rolling disc 1 through the tealeaves that the material loading swash plate 93 will treat processing, on the basis of answering artifical reinforced, has saved the human cost and has promoted the degree of automation of tea biscuit preparation.

Further, the bearing mechanism 2 includes a storage barrel 21, a limiting strip 22 fixedly arranged on the storage barrel 21, a guide wheel a23 rotatably arranged at the lower end of the limiting strip 22, a lifting rod 24 slidably arranged in the limiting strip 22, a material containing plate 25 fixedly arranged on the lifting rod 24, a plurality of round holes a26 and a plurality of round holes b27 respectively arranged on the bottom surface of the storage barrel 21 and the material containing plate 25, and a groove 28 arranged at the top end of the lifting rod 24, wherein a return spring a29 is arranged between the bottom end of the lifting rod 24 and the limiting strip 22.

Here, the carrying mechanism 2 and the guide a5 are provided in this embodiment, when the carrying mechanism 2 passes through the storage area 12, the carrying mechanism 2 is slowly lowered to load the tea leaves to be processed into the storage cylinder 21 in the carrying mechanism 2 under the action of the guide a5 and then conveyed, when the tea leaves reach the subsequent steaming and softening pressing area 13, the carrying mechanism 2 is slowly raised under the action of the guide a5 to cooperate with the forming mechanism 3 to press the tea leaves in the carrying mechanism 2, and on the basis of dealing with manual work of loading the tea leaves to be processed into the pressing barrel one by one and then pressing the tea leaves, the carrying mechanism 2 and the guide a5 are provided to improve the continuity in the tea cake making process, save labor cost, reduce the waste of the tea leaves and improve the degree of automation.

Further, the forming mechanism 3 includes a plurality of sliders 31 fixedly disposed in the circumferential direction of the rotating disc 1, a sliding sleeve 32 fixedly disposed on the sliders 31, a sliding arm 33 slidably disposed in the sliding sleeve 32, a guide wheel b34 rotatably disposed at the upper end of the sliding arm 33, a support rod a35 fixedly disposed on the sliding arm 33, and a pressing plate 36 fixedly disposed at the other end of the support rod a35, wherein a return spring b37 is disposed between the sliding arm 33 and the bottom surface of the sliding sleeve 32.

Here, be provided with forming mechanism 3 and guide b6 in this embodiment, press the pressing plate 36 in forming mechanism 3 under the effect of guide b6, slowly descend, will correspond bearing mechanism 2 in the storage cylinder 21 evaporate soft tealeaves of wetting and tentatively press into the cake, pour tealeaves into pressing the bucket and carry out the basis of pressing one by one to tealeaves in answering artifical single, set up forming mechanism 3 and guide b6 and improved the efficiency of preparation tea biscuit, the cost of labor input has been reduced and the degree of automation of tea biscuit processing has been improved.

Further, the steam generating assembly 41 comprises a steam generator 411, an air storage cylinder 412, a limiting ring 413 fixedly arranged on the circumferential direction of the outer wall of the air storage cylinder 412, and a strip-shaped air outlet a414 formed on the outer wall of the air storage cylinder 412, wherein an air pipe 415 is connected between the steam generator 411 and the air storage cylinder 412.

Further, the air supply assembly 42 includes an air supply ring 421 rotatably disposed on the outer wall of the air storage cylinder 412, a plurality of air outlets b422 opened in the circumferential direction of the air supply ring 421, an air supply pipe a423 fixedly disposed on the air outlets b422, an air supply pipe b424 slidably disposed on the air supply pipe a423, and an air delivery cover 425 fixedly disposed on one end of the air supply pipe b424, wherein the air delivery cover 425 is fixedly connected with the bottom surface of the storage cylinder 21.

It should be further noted that, in the present embodiment, an air supply assembly 42 is provided, an air supply pipe b424 in the air supply assembly 42 slides on the air supply pipe a423, an air delivery cover 425 at one end of the air supply pipe b424 is fixedly connected with the bottom surface of the storage cylinder 21, the air supply pipe b424 synchronously ascends and descends in the process of ascending and descending of the storage cylinder 21, when an air outlet b422 on the air supply ring 421 passes through a strip-shaped air outlet a414 on the outer wall of the air storage cylinder 412, the air storage cylinder 412 supplies steam to the air supply pipe a423 and the air supply pipe b424, the steam performs steam softening and wetting on the tea leaves in the storage cylinder 21 through the air delivery cover 425, and on the basis of placing the tea leaves to be processed on a steam device one by one to steam the tea leaves, labor cost is saved, and the continuity of the processing process of the tea cake.

Further, the guide a5 includes a rising section a51, a falling section a52, a smooth section a53, a rising section b54, a falling section b55, and a smooth section b 56; the guide b6 includes a smooth section c61, a descending section c62, and an ascending section c 63.

Further, the material taking guide bar 7 comprises a support bar b71 fixedly arranged on the baffle a95 and an arc-shaped guide rail 72 fixedly arranged on the support bar b71, and the groove 28 slides on the arc-shaped guide rail 72.

Here, still be provided with on the moving path of bearing mechanism 2 in this embodiment and get material conducting bar 7, in the in-process of lifter 24 through getting the arc guide rail 72 among the material conducting bar 7 among the bearing mechanism 2, recess 28 on lifter 24 top slides on arc track 72, drive flourishing flitch 25 on the lifter 24 and rise, thereby draw out the tea cake 14 on the flourishing flitch 25 from storage cylinder 21, in the in-process that should artifical will press the fashioned tea cake 14 to take out one by one, it draws the efficiency that has improved tea cake 14 processing and has promoted the continuity in the tea cake 14 manufacture process to set up and get material conducting bar 7 to tea cake 14.

Furthermore, the pushing assembly 81 comprises an air cylinder 811 fixedly arranged in the empty groove 97 and a pushing block 812 driven by the air cylinder 811, wherein an arc surface 813 is arranged at one end of the pushing block 812, and a sensor for detecting tea cakes is further arranged on the air cylinder 811.

Here, be provided with propelling movement subassembly 81 on baffle a95 in this embodiment, propelling movement piece 812 in propelling movement subassembly 81 will follow the tea biscuit 14 propelling movement that draws out in the storage section of thick bamboo 21 and export to the transfer subassembly 82 on under the drive of cylinder 811, and propelling movement piece 812 one end sets to the laminating tea biscuit that cambered surface 813 can be better, and then accomplishes the propelling movement.

Example two

As shown in fig. 19, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience; the second embodiment is different from the first embodiment in that: the transfer assembly 82 comprises a motor b821, a transmission belt b822 driven by the motor b821, barrier strips 823 fixedly arranged at two sides of the transmission belt b822, and a material receiving plate c824 fixedly arranged at one side of the transmission belt b 822.

In this embodiment, a transfer assembly 82 is further disposed on the other side of the rotating disc 1, a material receiving plate c824 in the transfer assembly 82 receives the tea cake 14 pushed by the pushing assembly 81, and conveys the tea cake 14 to a conveying belt b822 in the transfer assembly 82, the conveying belt b822 is driven by a motor b821 to output the tea cake 14, and in the process of manually taking out and transferring the tea cake 14 one by one, the transfer assembly 82 is disposed to output the tea cake 14, so that the processing efficiency of the tea cake 14 is improved, and the automation degree of the tea cake 14 in the manufacturing process is improved.

Working process

Firstly, the feeding mechanism 9 transfers tea leaves to be processed to a storage area 12 on the rotating disc 1 through a feeding inclined plate 93;

then, the rotating disc 1 drives the carrying mechanism 2 to convey backwards, the storage cylinder 21 rises upwards to load tea leaves into the storage cylinder 21 when the carrying mechanism 2 passes through the ascending section a51 in the guide piece a5, the storage cylinder 21 descends to the initial height when the carrying mechanism 2 continues to convey the tea leaves backwards through the descending section a52 in the guide piece a5, and then the storage cylinder 21 leaves the storage area 12 through the smooth section a53 in the guide piece a5 and conveys towards the soft steaming pressing area 13;

then, in the process that the storage barrel 21 filled with tea leaves passes through the steaming and softening pressing area 13, the air supply ring 421 in the air supply assembly 42 rotates along with the storage barrel 21, during the passage through the strip-shaped air outlet a414 formed on the outer wall of the air storage tube 412 in the steam generating module 41, the air storage cylinder 412 supplies steam to the air supply pipe a423 and the air supply pipe b424 through the strip-shaped air outlet a414, the steam is conveyed into the storage cylinder 21 through the air conveying cover 425 fixedly arranged at the bottom surface of the storage cylinder 21 to steam, soften and wet the tea leaves, in the process, the storage cylinder 21 slowly rises under the action of the rising section b54 in the guide piece a5, at the same time, the air supply pipe b424 rises along with the storage barrel 21, and during the rising process of the storage barrel 21, the pressing plate 36 in the forming mechanism 3 descends into the storage cylinder 21 to press the tea under the action of the descending section c62 in the guide b6, and the sliding arm 33 returns the pressing plate 36 by virtue of the return spring b37 between the sliding arm and the sliding sleeve 32 after pressing;

then, in the process that the storage barrel 21 is continuously conveyed backwards, the groove 28 at the top end of the lifting rod 24 on the storage barrel 12 slowly rises under the action of the arc-shaped guide rail 72, the tea cake 14 in the storage barrel 21 is taken out in the process of rising, then the air cylinder 811 arranged on the baffle a95 drives the pushing block 812 to push the tea cake 14 to the material receiving plate c824 after receiving a signal sent by the sensor, and after the pushing is completed, the lifting rod 24 is reset by the reset spring a 29;

finally, the material receiving plate c824 drops the tea cake 14 onto the transmission belt b822 in the transfer assembly 82, and the transmission belt b822 outputs the tea cake 14 under the driving of the motor b 821.

In the description of the present invention, it is to be understood that the terms "front-back", "left-right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or component must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the invention.

Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.

The present invention is not limited to the above-described embodiments, and it should be noted that various changes and modifications can be made by those skilled in the art without departing from the structure of the present invention, and these changes and modifications should be construed as the scope of the present invention, which does not affect the effect and practicality of the present invention.

Claims (10)

1. The utility model provides a tea biscuit preparation production line, includes rolling disc (1), its characterized in that: the improved steam soft steam generator is characterized in that a plurality of sliding grooves (11) are formed in the circumferential direction of the rotating disc (1), bearing mechanisms (2) are arranged in the sliding grooves (11), a plurality of forming mechanisms (3) are arranged on the bearing mechanisms (2) in a one-to-one correspondence mode, a steam soft device (4) is arranged below the rotating disc (1) in a sliding mode, the steam soft device (4) comprises steam generation assemblies (41) and air supply assemblies (42) which are arranged on the steam generation assemblies (41) in a rotating mode and connected with the bearing mechanisms (2) in a one-to-one correspondence mode, the air supply assemblies (42) are communicated with the steam generation assemblies (41) discontinuously under the driving of the rotating disc (1), guide pieces a (5) are arranged below a moving path of the bearing mechanisms (2), guide pieces b (6) are arranged above the moving path of the forming mechanisms (3), and the bearing mechanisms (2) and the forming mechanisms (3) rise and fall under the action of the guide pieces a (5) and b (6 The automatic material-steaming and soft-pressing device is characterized in that a material storage area (12) and a soft-steaming and soft-pressing area (13) are sequentially arranged on the rotating disc (1) along the circumferential direction of the rotating disc, a material-taking guide strip (7) is further arranged on the moving path of the bearing mechanism (2), an output mechanism (8) is arranged on one side of the rotating disc (1), and the output mechanism (8) comprises a pushing assembly (81) and a transferring assembly (82); storage area (12) are used for filling tealeaves to bearing mechanism (2) through storage area (12) in proper order, evaporate soft device (4) and be used for evaporating soft tealeaves of beating in bearing mechanism (2) according to nip (13) to the process and evaporate soft tealeaves release steam and evaporate tealeaves and soften, forming mechanism (3) are used for evaporating soft tealeaves of beating in bearing mechanism (2) according to nip (13) through evaporating and preliminarily press into tea cake (14), it is used for extracting tea cake (14) in bearing mechanism (2) to get material conducting bar (7), propelling movement subassembly (81) are used for exporting tea cake (14) on transferring subassembly (82) with tea cake (14) that extract through getting material conducting bar (7) are pushed out.

2. The tea cake production line according to claim 1, wherein the rotating disc (1) is driven by a motor box (16) fixedly arranged on a rotating base (15); the automatic feeding device is characterized in that a feeding mechanism (9) is further arranged on one side of the rotating disc (1), the feeding mechanism (9) comprises a support frame (91), a motor a (92) and a feeding inclined plate (93) which are fixedly arranged on the support frame (91), a conveying belt a (94) driven by the motor a (92) and a baffle a (95) and an arc-shaped baffle b (96) which are fixedly arranged at one end of the feeding inclined plate (93), and a hollow groove (97) is formed in the baffle a (95).

3. The tea cake production line according to claim 2, wherein the bearing mechanism (2) comprises a storage barrel (21), a limiting strip (22) fixedly arranged on the storage barrel (21), a guide wheel a (23) rotatably arranged at the lower end of the limiting strip (22), a lifting rod (24) slidably arranged in the limiting strip (22), a material containing plate (25) fixedly arranged on the lifting rod (24), a plurality of round holes a (26) and a plurality of round holes b (27) respectively arranged on the bottom surface of the storage barrel (21) and the material containing plate (25), and a groove (28) arranged at the top end of the lifting rod (24), and a return spring a (29) is arranged between the bottom end of the lifting rod (24) and the limiting strip (22).

4. The tea cake production line according to claim 1, wherein the forming mechanism (3) comprises a plurality of sliding seats (31) fixedly arranged in the circumferential direction of the rotating disc (1), a sliding sleeve (32) fixedly arranged on the sliding seats (31), a sliding arm (33) slidably arranged in the sliding sleeve (32), a guide wheel b (34) rotatably arranged at the upper end of the sliding arm (33), a supporting rod a (35) with one end fixedly arranged on the sliding arm (33) and a pressing plate (36) fixedly arranged at the other end of the supporting rod a (35), and a return spring b (37) is arranged between the sliding arm (33) and the bottom surface of the sliding sleeve (32).

5. The tea cake production line according to claim 3, wherein the steam generating assembly (41) comprises a steam generating machine (411), an air storage cylinder (412), a limiting ring (413) fixedly arranged on the circumferential direction of the outer wall of the air storage cylinder (412) and a strip-shaped air outlet a (414) arranged on the outer wall of the air storage cylinder (412), and an air conveying pipe (415) is connected between the steam generating machine (411) and the air storage cylinder (412).

6. The tea cake making production line as claimed in claim 5, wherein the air supply assembly (42) comprises an air supply ring (421) rotatably arranged on the outer wall of the air storage cylinder (412), a plurality of air outlets b (422) arranged in the circumferential direction of the air supply ring (421), an air supply pipe a (423) fixedly arranged on the air outlets b (422), an air supply pipe b (424) slidably arranged on the air supply pipe a (423), and an air delivery cover (425) fixedly arranged on one end of the air supply pipe b (424), wherein the air delivery cover (425) is fixedly connected with the bottom surface of the air storage cylinder (21).

7. Tea cake making line according to claim 1, characterized in that said guide a (5) comprises an ascending section a (51), a descending section a (52), a smooth section a (53), an ascending section b (54), a descending section b (55) and a smooth section b (56); the guide b (6) includes a smooth section c (61), a descending section c (62), and an ascending section c (63).

8. A tea cake making line as claimed in claim 3, wherein the material taking guide bar (7) comprises a support bar b (71) fixedly arranged on the baffle plate a (95) and an arc-shaped guide rail (72) fixedly arranged on the support bar b (71), and the groove (28) slides on the arc-shaped guide rail (72).

9. The tea cake production line as claimed in claim 2, wherein the pushing assembly (81) comprises an air cylinder (811) fixedly arranged in the empty groove (97) and a pushing block (812) driven by the air cylinder (811), and an arc surface (813) is arranged at one end of the pushing block (812).

10. The tea cake production line according to claim 1, wherein the transfer assembly (82) comprises a motor b (821), a transmission belt b (822) driven by the motor b (821), barrier strips (823) fixedly arranged at two sides of the transmission belt b (822) and a material receiving plate c (824) fixedly arranged at one side of the transmission belt b (822).

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