CN201565778U - Metal shell cutting and inserting machine - Google Patents
Metal shell cutting and inserting machine Download PDFInfo
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- CN201565778U CN201565778U CN2009202638740U CN200920263874U CN201565778U CN 201565778 U CN201565778 U CN 201565778U CN 2009202638740 U CN2009202638740 U CN 2009202638740U CN 200920263874 U CN200920263874 U CN 200920263874U CN 201565778 U CN201565778 U CN 201565778U
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Abstract
Description
技术领域technical field
本实用新型涉及一种金属壳体裁切插装机,尤其涉及一种对带金属壳体的料带进行裁切,并将裁切后的金属壳体与连接器的胶芯进行组装的金属壳体裁切插装机。The utility model relates to a metal shell cutting and inserting machine, in particular to a metal shell cutting machine for cutting a material belt with a metal shell and assembling the cut metal shell with a rubber core of a connector. Cut plug-in machine.
背景技术Background technique
目前,随着科技不断发展进步,为企业寻求如何提高电子产品的装配效率、质量以及降低其成本提供便利。相应地,采用高集成化、智能化的设备对电子产品进行自动化装配就变得特别的重要。其中,连接器就是诸多电子产品中之一种。At present, with the continuous development and progress of science and technology, it is convenient for enterprises to seek how to improve the assembly efficiency and quality of electronic products and reduce their costs. Correspondingly, it becomes particularly important to use highly integrated and intelligent equipment for automatic assembly of electronic products. Among them, the connector is one of many electronic products.
对于连接器来说,连接器金属壳体的素材一般为成卷的金属薄片,为了电镀方便,在无特殊要求的情况下,连接器的金属壳体一般设计成与料带连接在一起,连接器的金属壳体和料带之间设计有一预断处,在装配时,作业人员只需手拿连接器的金属壳体在预断处向上翻再折下来,连接器的金属壳体就会与废料分离。接着,作业人员再将分离的连接器的金属壳体与连接器的胶芯做预插,最后放入治具做压入,从而完成连接器的金属壳体与胶芯的组装。For connectors, the material of the metal shell of the connector is generally a roll of metal sheet. For the convenience of electroplating, if there is no special requirement, the metal shell of the connector is generally designed to be connected with the material strip. There is a pre-break between the metal shell of the connector and the strip. During assembly, the operator only needs to hold the metal shell of the connector and turn it up at the pre-break and then fold it down. The metal shell of the connector will be with the waste separate. Then, the operator pre-inserts the metal shell of the separated connector and the rubber core of the connector, and finally puts it into the jig for pressing, thereby completing the assembly of the metal shell of the connector and the rubber core.
然而,上述连接器的金属壳体与废料的分离,金属壳体与胶芯的预插,均是靠手工操作,这一方面会加大了作业人员的劳动强度,降低生产效率,增加人工成本,且无法满足规模化生产的要求,另一方面使各组装后的产品容易氧化及变形,产品质量难以保证,不良率高。However, the separation of the metal shell and waste of the above-mentioned connectors, and the pre-insertion of the metal shell and the rubber core are all done manually, which will increase the labor intensity of the workers, reduce production efficiency, and increase labor costs. , and cannot meet the requirements of large-scale production. On the other hand, the assembled products are easily oxidized and deformed, and the product quality is difficult to guarantee, and the defective rate is high.
实用新型内容Utility model content
本实用新型的目的在于针对上述现有技术的不足提供一种金属壳体裁切插装机,该金属壳体裁切插装机能对带金属壳体的料带进行自动化的裁切,并能将裁切后的金属壳体与连接器的胶芯进行自动化组装,因而生产效率高,人工成本低,且能满足规模化生产的要求,同时,组装后的产品一致性好,良率高。The purpose of this utility model is to provide a metal shell cutting and inserting machine for the above-mentioned deficiencies in the prior art. The metal shell cutting and inserting machine can automatically cut the strip with the metal shell, and can cut The final metal shell and the rubber core of the connector are automatically assembled, so the production efficiency is high, the labor cost is low, and it can meet the requirements of large-scale production. At the same time, the assembled product has good consistency and high yield.
为实现上述目的,本实用新型所提供金属壳体裁切插装机适应于对带金属壳体的料带进行裁切,并将裁切后的金属壳体与连接器的胶芯进行组装。其中,该金属壳体裁切插装机包括一框架、一送料机构、一预压机构、一金属壳体裁切机构、一胶芯插装机构、一金属壳体插装机构及一控制器。In order to achieve the above purpose, the metal shell cutting and inserting machine provided by the utility model is suitable for cutting the material tape with the metal shell, and assembling the cut metal shell with the rubber core of the connector. Wherein, the metal shell cutting and inserting machine includes a frame, a feeding mechanism, a pre-pressing mechanism, a metal shell cutting mechanism, a rubber core inserting mechanism, a metal shell inserting mechanism and a controller.
该框架具有一用于承载料带的料带输送通道。The frame has a tape delivery channel for carrying the tape.
该送料机构安装于料带输送通道的下方的框架上并与料带输送通道的输入端邻设,其具有一料带传动件及一拔爪,拔爪的一端可与料带插接,拔爪的另一端可与料带传动件枢接,料带传动件驱动拔爪沿料带输送通道方向上往复移动。The feeding mechanism is installed on the frame below the material belt conveying channel and is adjacent to the input end of the material belt conveying channel. It has a material belt transmission part and a claw. The other end of the claw can be pivotally connected with the belt transmission part, and the material belt transmission part drives the pulling claw to reciprocate along the direction of the material belt conveying channel.
该预压机构安装于料带输送通道的上方的框架上并与料带输送通道的输出端邻设,其具有一金属壳体压板、一金属壳体压板传动件及一弹性元件。该弹性元件弹性抵触于金属壳体压板传动件与金属壳体压板之间。该金属壳体压板传动件与金属壳体压板卡接并驱动金属壳体压板沿压紧料带中的金属壳体方向移动。The pre-pressing mechanism is installed on the frame above the material belt conveying channel and adjacent to the output end of the material belt conveying channel. It has a metal shell pressing plate, a metal shell pressing plate transmission part and an elastic element. The elastic element elastically resists between the transmission part of the pressing plate of the metal shell and the pressing plate of the metal shell. The transmission part of the metal shell pressing plate is clamped with the metal shell pressing plate and drives the metal shell pressing plate to move along the direction of the metal shell in the pressing material belt.
该金属壳体裁切机构安装于料带输送通道的下方的框架上,且与预压机构相对,其具有一金属壳体裁切传动件、一金属壳体模刀及一与金属壳体模刀配合裁切的金属壳体模座。该金属壳体模座安装于料带输送通道的末端上并开设有供输送废料的废料通道。金属壳体裁切传动件与金属壳体模刀连接,金属壳体裁切传动件驱动金属壳体模刀沿金属壳体模座方向移动并对送料机构输送来的料带中的金属壳体进行裁切以分离金属壳体与废料,且将分离后的金属壳体夹持于预压机构的金属壳体压板与金属壳体模刀之间。The metal shell cutting mechanism is installed on the frame below the material belt conveying channel, and is opposite to the pre-pressing mechanism. It has a metal shell cutting transmission part, a metal shell die knife and a metal shell die knife. Cut metal housing die base. The metal shell mold base is installed on the end of the conveying channel of the material belt and opened with a waste material channel for conveying waste materials. The metal shell cutting transmission part is connected with the metal shell die knife, and the metal shell cutting transmission part drives the metal shell die knife to move along the direction of the metal shell mold seat and cuts the metal shell in the material belt delivered by the feeding mechanism. Cutting to separate the metal shell and the scrap, and clamping the separated metal shell between the metal shell pressing plate of the pre-pressing mechanism and the metal shell die knife.
该胶芯插装机构设置于料带输送通道的输出端的外侧的框架上,其具有一胶芯插装机构架体、一胶芯插装传动件及一胶芯插装推杆。该胶芯插装机构架体具有一用于承载胶芯输送的胶芯输送通道和一胶芯推杆通道,胶芯推杆通道与胶芯输送通道呈垂直连通,胶芯推杆通道平行设置于料带输送通道上方,且胶芯推杆通道的竖直中心线与料带输送通道的竖直中心线位于同一平面。胶芯插装传动件驱动胶芯插装推杆沿胶芯推杆通道内移动并推动胶芯与金属壳体插装。The rubber core insertion mechanism is arranged on the outer frame of the output end of the material belt conveying channel, and has a rubber core insertion mechanism frame body, a rubber core insertion transmission part and a rubber core insertion push rod. The frame body of the rubber core insertion mechanism has a rubber core conveying channel for carrying the rubber core and a rubber core push rod channel. The rubber core push rod channel is vertically connected with the rubber core conveying channel. Above the belt conveying channel, and the vertical centerline of the rubber core push rod channel and the vertical centerline of the material belt conveying channel are in the same plane. The rubber core insertion transmission part drives the rubber core insertion push rod to move along the rubber core push rod channel and pushes the rubber core to be inserted into the metal shell.
该金属壳体插装机构安装在料带输送通道的上方的框架上并与料带输送通道的输入端邻设,其具有一金属壳体插装推杆及一金属壳体插装传动件。该金属壳体插装传动件驱动金属壳体插装推杆沿胶芯推杆通道方向移动,且推动金属壳体移动至胶芯推杆通道内并与胶芯进行插装。The metal shell inserting mechanism is installed on the frame above the material belt conveying channel and adjacent to the input end of the material belt conveying channel, and has a metal shell inserting push rod and a metal shell inserting transmission part. The metal shell inserting transmission part drives the metal shell inserting push rod to move along the direction of the rubber core push rod channel, and pushes the metal shell to move into the rubber core push rod channel and is inserted into the rubber core.
该控制器分别与料带传动件、金属壳体裁切传动件、金属壳体压板传动件、胶芯插装传动件及金属壳体插装传动件电连接。The controller is respectively electrically connected with the material belt transmission part, the metal casing cutting transmission part, the metal casing pressing plate transmission part, the rubber core insertion transmission part and the metal casing insertion transmission part.
如上所述,本实用新型金属壳体裁切插装机的送料机构能自动输送料带,而预压机构对送料机构输送来的料带中的金属壳体进行压紧,而金属壳体裁切机构对预压机构压紧的金属壳体进行裁切,因而本实用新型金属壳体裁切插装机能对带金属壳体的料带进行自动化的裁切。同时,本实用新型金属壳体裁切插装机的金属壳体插装机构将夹持于预压机构和金属壳体裁切机构之间的金属壳体推送到胶芯插装机构处,而胶芯插装机构推送连接器的胶芯并与金属壳体插装机构送来的金属壳体进行插装,因而本实用新型金属壳体裁切插装机能对裁切后的金属壳体与连接器胶芯进行自动化的组装。所以,本实用新型金属壳体裁切插装机生产效率高,人工成本低,且能满足规模化生产的需求。同时,各组装产品的一致性好,良率高。As mentioned above, the feeding mechanism of the metal casing cutting and inserting machine of the present invention can automatically convey the material belt, and the pre-pressing mechanism compresses the metal casing in the material belt delivered by the feeding mechanism, and the metal casing cutting mechanism The metal shell pressed by the pre-pressing mechanism is cut, so the metal shell cutting and inserting machine of the utility model can automatically cut the material belt with the metal shell. At the same time, the metal shell inserting mechanism of the metal shell cutting and inserting machine of the utility model pushes the metal shell clamped between the pre-pressing mechanism and the metal shell cutting mechanism to the rubber core inserting mechanism, and the rubber core inserts The installation mechanism pushes the rubber core of the connector and inserts it with the metal shell sent by the metal shell insertion mechanism, so the metal shell cutting and inserting function of the utility model can clean the cut metal shell and the connector rubber core Automated assembly. Therefore, the metal shell cutting and inserting machine of the utility model has high production efficiency, low labor cost, and can meet the needs of large-scale production. At the same time, the consistency of each assembled product is good and the yield rate is high.
附图说明Description of drawings
图1为本实用新型金属壳体裁切插装机装设有料带的立体图。Fig. 1 is a perspective view of a metal shell cutting and inserting machine of the present invention equipped with a material belt.
图2为图1所示装设有料带的金属壳体裁切插装机另一角度的立体图。FIG. 2 is a perspective view from another angle of the metal casing cutting and inserting machine equipped with material strips shown in FIG. 1 .
图3为图1所示金属壳体裁切插装机的框架的立体图。FIG. 3 is a perspective view of the frame of the metal shell cutting and inserting machine shown in FIG. 1 .
图4为图1所示金属壳体裁切插装机的与料带装配的框架的立体图。Fig. 4 is a perspective view of the frame assembled with the tape of the metal shell cutting and inserting machine shown in Fig. 1 .
图5为图1所示金属壳体裁切插装机的装配在上导料板上的金属壳体插装机构的立体图。Fig. 5 is a perspective view of the metal casing inserting mechanism assembled on the upper material guide plate of the metal casing cutting and inserting machine shown in Fig. 1 .
图6为图1所示金属壳体裁切插装机的装配于上导料板上的预压机构的立体图。Fig. 6 is a perspective view of the preloading mechanism assembled on the upper material guide plate of the metal shell cutting and inserting machine shown in Fig. 1 .
图7为图6所示装配于上导料板上的预压机构的分解图。Fig. 7 is an exploded view of the preloading mechanism assembled on the upper material guide plate shown in Fig. 6 .
图8为图1所示金属壳体裁切插装机的同时装配在框架上的金属壳体裁切机构和送料机构的立体图。Fig. 8 is a perspective view of the metal casing cutting mechanism and the feeding mechanism assembled on the frame of the metal casing cutting and inserting machine shown in Fig. 1 .
图9为图8所示装配在框架上的金属壳体裁切机构和送料机构的分解图。Fig. 9 is an exploded view of the metal shell cutting mechanism and the feeding mechanism assembled on the frame shown in Fig. 8 .
图10为图1所示金属壳体裁切插装机的装配于框架上的废料裁切机构的立体图。FIG. 10 is a perspective view of the scrap cutting mechanism assembled on the frame of the metal shell cutting and inserting machine shown in FIG. 1 .
图11为图1所示金属壳体裁切插装机的胶芯插装机构的立体图。Fig. 11 is a perspective view of the rubber core inserting mechanism of the metal shell cutting and inserting machine shown in Fig. 1 .
图12为图11所示胶芯插装机构的分解图。FIG. 12 is an exploded view of the rubber core insertion mechanism shown in FIG. 11 .
图中各附图标记说明如下:The reference signs in the figure are explained as follows:
金属壳体裁切插装机 1Metal shell cutting and inserting
框架 11 底板 111Frame 11
支撑板 112 上导料板 113
上导料板的上表面 1130 金属壳体推杆滑动槽 1131The upper surface of the upper material guide plate 1130 Metal shell push
上料带输送通道 1132 下导料板 114Conveyor channel for feeding
下导料板的上表面 1140 下料带输送通道 1141The upper surface of the
挡料板 115 加强筋 116
底板滑块 117 底板导轨 118
送料机构 12 拔爪 121Feeding
拔爪的尖端 1211 料带汽缸 122The tip of the
摇块 123 预压机构 13
金属壳体压板 131 金属壳体压板汽缸 132Metal
金属壳体压板汽缸固定板 133 金属壳体压板安装板 134Metal shell pressure plate
金属壳体压板汽缸卡接块 135 金属壳体裁切机构 14Cylinder clamping block of metal
金属壳体模刀 141 金属壳体裁切汽缸 142Die knife for
金属壳体模座 143 金属壳体模刀安装座 144Metal shell die
胶芯插装机构 15 胶芯输送通道 150Rubber
胶芯插装推杆 151 胶芯插装汽缸 152Plastic insert insert push rod
胶芯推杆通道 153 胶芯插装机构架体 154Rubber core
组件回收通道 155 胶芯插装汽缸推杆头 156
金属壳体插装机构 16 金属壳体插装推杆 161Metal
金属壳体插装汽缸 162 金属壳体预插汽缸 163Metal shell plug-in
金属壳体预插汽缸安装座 164Metal housing
金属壳体插装汽缸推杆头 165Metal shell cartridge
废料回收箱 17 废料裁切机构 18
废料模刀 181 废料裁切汽缸 182
废料模座 183 废料裁切汽缸安装架 184
废料模刀安装座 185 第一连杆 186Waste mold
第二连杆 187 第二连杆枢接架 188
滚轮 189 料带压平装置 19
料带 2
废料 20 金属壳体 21
胶芯 3
第一方向 A 第二方向 BFirst Direction A Second Direction B
第三方向 CThird direction C
具体实施方式Detailed ways
为详细说明本实用新型的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe the technical content, structural features, achieved goals and effects of the present utility model in detail, the following will be described in detail in conjunction with the embodiments and accompanying drawings.
请参阅图1至图3,本实用新型金属壳体裁切插装机1用于对带金属壳体21的料带2进行裁切,并将裁切后的金属壳体21与连接器的胶芯3进行组装,请见图12。该金属壳体裁切插装机1包括一框架11、一送料机构12、一预压机构13、一金属壳体裁切机构14、一胶芯插装机构15、一金属壳体插装机构16及一控制器(图中未示)。该框架11具有供输送料带2的料带输送通道,料带2在料带输送通道内输送。金属壳体插装机构16安装在料带输送通道的上方的框架11上并与料带输送通道的输入端邻设。预压机构13安装于料带输送通道的上方的框架11上并与料带输送通道的输出端邻设。送料机构12安装于料带输送通道的下方的框架11上并与料带输送通道的输入端邻设。金属壳体裁切机构14装配在料带输送通道的下方的框架11上并与预压机构13相对,在预压机构13压紧料带2中的金属壳体21时,金属壳体裁切机构14裁切料带2的金属壳体21。胶芯插装机构15设置于料带输送通道的输出端的外侧的框架11上,并将胶芯3与金属壳体插装机构16推送来的金属壳体21进行插装。而控制器控制送料机构12、预压机构13、金属壳体裁切机构14、胶芯插装机构15及金属壳体插装机构16之间的协调作动。具体地,如下:Please refer to Fig. 1 to Fig. 3, the metal shell cutting and inserting
请参阅图1至图4,该框架11具有一底板111、一支撑板112及一形成料带输送通道的通道组件。该底板111与水平面平行设置,支撑板112竖直安装于底板111上,通道组件安装于支撑板112上。其中,为了便于调节底板111的位置,因而将底板111固定于底板滑块117上,而底板滑块117上装配有供底板滑块117滑动的底板导轨118;为增强底板111与支撑板112的支撑力度,于底板111与支撑板112的连接处上设置有若干加强筋116。而形成料带输送通道的通道组件包括一上导料板113及一下导料板114。上导料板113的两侧安装于支撑板112上,上导料板113的一端与下导料板114固定对接,上导料板113与下导料板114的连接处于直线对接状态,且上导料板113的上表面1130开设有供金属壳体插装推杆161滑动的金属壳体推杆滑动槽1131,上导料板113的下表面开设有供料带2输送的上料带输送通道1132。下导料板114的上表面1140开设有与上导料板113的上料带输送通道1132相对应的下料带输送通道1141,上、下料带输送通道1132、1141形成供料带2传送的料带输送通道。为了使料带2在料带输送通道内输送更可靠,于上导料板113的下表面的两侧设置有挡料板115,于料带输送通道的输入端处还设有料带压平装置19。值得注意者,料带输送通道的输入端是指下导料板114上远离上导料板113的下料带输送通道1141的一端;料带输送通道的输出端是指上导料板113上远离下导料板114的上料带输送通道1132的一端。Please refer to FIGS. 1 to 4 , the frame 11 has a
请参阅图1、图2、图8和图9,该送料机构12安装于料带输送通道的下方的框架11上,请见图3,且送料机构12与料带输送通道的输入端邻设。其具有一料带传动件、一拔爪121、一摇块123及一枢转轴(图中未示)。在本实施例中,料带传动件为料带汽缸122,该料带汽缸122安装于料带输送通道的下方支撑板112上并与控制器电连接。为与料带2上的定位孔插接,该拔爪121具有一尖端1211,为了便于拔爪121的送料及脱料,将尖端1211的左侧面设计为一竖直平面,右侧面为斜面;同时,为便于摇块123带动拔爪121钩料,将拔爪121与摇块123处于直线对接状态且反方向地固定于枢转轴的两侧,而枢转轴可旋转的安装在料带汽缸122上。在拔爪121的尖端1211与料带2的定位孔插接时,拔爪121、摇块123与水平面平行,且摇块123抵触框架11以阻挡摇块123沿顺时针的方向旋转,其中,顺时针的方向建立是以图8中的摇块123为基准。于该料带汽缸122沿料带输送通道方向往复移动时,驱动拔爪121也沿料带输送通道方向上往复移动,由于拔爪121的尖端1211与料带2的定位孔插接,且尖端1211的左侧面为竖直平面,右侧面为斜面,因而使拔爪121只能单方向输送料带2,从而满足料带2的裁切要求。Referring to Fig. 1, Fig. 2, Fig. 8 and Fig. 9, the
请参阅图1、图2、图6和图7,该预压机构13安装于料带输送通道的上方的框架11上,请见图3,且该预压机构13与料带输送通道的输出端邻设。其具有一金属壳体压板131、一金属壳体压板传动件及一弹性元件(图中未示)。在本实施例中,金属壳体压板传动件为金属壳体压板汽缸132,该金属壳体压板汽缸132安装在金属壳体压板汽缸固定板133上并与控制器电连接,而金属壳体压板汽缸固定板133则安装在金属壳体压板安装板134上,而金属壳体压板安装板134则安装在上导料板113上。该弹性元件弹性抵触于金属壳体压板汽缸固定板133与金属壳体压板131之间,使得金属壳体压板汽缸固定板133与金属壳体压板131之间形成弹性抵触。该金属壳体压板汽缸132的输出轴与金属壳体压板汽缸卡接块135的一端连接,而金属壳体压板汽缸卡接块135的另一端与金属壳体压板131卡接并驱动金属壳体压板131沿压紧料带2中的金属壳体21方向移动。为了使金属壳体压板131更平稳地、更可靠地压紧料带2中的金属壳体21,因而于该金属壳体压板安装板134上开设有供金属壳体压板131滑动导向的金属壳体压板滑动槽(图中未示),而金属壳体压板131设置有与金属壳体压板滑动槽相匹配的金属壳体压板导轨。Please refer to Fig. 1, Fig. 2, Fig. 6 and Fig. 7, this
请参阅图1、图2、图8和图9,该金属壳体裁切机构14装配在料带输送通道的下方的框架11上,请见图3,且该金属壳体裁切机构14与预压机构13相对,使金属壳体裁切机构14与预压机构13分别位于料带输送通道的正下方、正上方,以保证金属壳体裁切机构14与预压机构13之间的协调工作。其中,该金属壳体裁切机构14具有一金属壳体裁切传动件、一金属壳体模刀141、一与金属壳体模刀141配合裁切的金属壳体模座143及一金属壳体模刀安装座144。在本实施例中,金属壳体裁切传动件为金属壳体裁切汽缸142,该金属壳体裁切汽缸142与控制器电连接。该金属壳体模座143与料带输送通道的输出端直线对接并安装在支撑板112上,金属壳体模座143开设有供由料带输送通道输送出的料带2被金属壳体裁切机构14裁切金属壳体21后的废料20继续往前输送的废料通道(图中未示)。该金属壳体裁切汽缸142安装于支撑板112上并驱动金属壳体模刀141沿金属壳体模座143方向移动并对送料机构12输送来的料带2进行裁切以分离金属壳体21与废料20,且将分离后的金属壳体21夹持于金属壳体压板131与金属壳体模刀141之间。该金属壳体模刀安装座144安装于支撑板112上,该金属壳体模刀安装座144开设有供金属壳体模刀141滑动的金属壳体模刀滑动槽(图中未示),该金属壳体模切141装配于金属壳体模刀安装座144并可自由滑动,从而使金属壳体模切141能更可靠地工作。Referring to Fig. 1, Fig. 2, Fig. 8 and Fig. 9, the metal
请参阅图1、图2、图11和图12,该胶芯插装机构15设置于料带输送通道的输出端外侧的框架11上,请见图3,且该胶芯插装机构15推动连接器的胶芯3与金属壳体插装机构16推送来的金属壳体21进行插装。胶芯插装机构15具有一胶芯插装机构架体154、一胶芯插装传动件及一胶芯插装推杆151。胶芯插装机构架体154具有一用于承载胶芯3输送的胶芯输送通道150和一胶芯推杆通道153,胶芯推杆通道153与胶芯输送通道150呈垂直连通,胶芯推杆通道153平行设置于料带输送通道上方,且胶芯推杆通道153的竖直中心线与料带输送通道的竖直中心线位于同一平面。在本实施例中,胶芯插装传动件为胶芯插装汽缸152,胶芯插装汽缸152与控制器电连接,其输出轴与胶芯插装汽缸推杆头156的一端连接,而胶芯插装汽缸推杆头156的另一端与胶芯插装推杆151卡接并驱动胶芯插装推杆151沿胶芯推杆通道153内移动并推动胶芯3与金属壳体21进行插装。Please refer to Fig. 1, Fig. 2, Fig. 11 and Fig. 12, the rubber
请参阅图1、图2及图5,该金属壳体插装机构16安装在料带输送通道的上方的框架11上,请见图3,且该金属壳体插装机构16与料带输送通道的输入端邻设。该金属壳体插装机构16具有一金属壳体插装推杆161及一金属壳体插装传动件。在本实施例中,金属壳体插装传动件为金属壳体插装汽缸162,该金属壳体插装汽缸162通过金属壳体插装汽缸安装座164安装在上导料板113上并与控制器电连接,该金属壳体插装汽缸162的输出轴与金属壳体插装汽缸推杆头165的一端连接,而金属壳体插装汽缸推杆头165的另一端与金属壳体插装推杆161卡接。在金属壳体插装汽缸162作动时,带动与其连接的金属壳体插装汽缸推杆头165作动,而作动的金属壳体插装汽缸推杆头165带动与其卡接的金属壳体插装推杆161沿上导料板113上的金属壳体推杆滑动槽1131滑动,从而将夹持于预压机构13的金属壳体压板131与金属壳体裁切机构14的金属壳体模刀141之间的金属壳体21推送至胶芯插装机构15的胶芯推杆通道153的组装端。为了保证金属壳体21的插装质量,该金属壳体插装机构16还设有一金属壳体预插传动件,该金属壳体预插传动件为金属壳体预插汽缸163,该金属壳体预插汽缸163安装在金属壳体插装汽缸安装座164上并与控制器电连接,而金属壳体插装汽缸162则安装于金属壳体预插汽缸163上。插装金属壳体21时,首先金属壳体预插汽缸163作动,带动与其固定的金属壳体插装汽缸162沿料带输送通道方向上移动,同时带动金属壳体插装推杆161作动。当金属壳体预插汽缸163移动到设定位置时,再由金属壳体插装汽缸162作动,从而将插接于金属壳体插装推杆161上的金属壳体21推送至胶芯插装机构15的胶芯推杆通道153的组装端以进行组装。Please refer to Fig. 1, Fig. 2 and Fig. 5, this metal
请参阅图1、图2及图10,本实用新型金属壳体裁切插装机1还包括一废料裁切机构18,废料裁切机构18安装于料带输送通道的下方的框架11上,请见图3。该废料裁切机构18具有一废料裁切传动件、一废料模刀181、一废料模座183及一废料传送组件。在本实施例中,废料裁切传动件为废料裁切汽缸182,该废料裁切汽缸182通过废料裁切汽缸安装架184安装在底板111上并与控制器电连接。该废料模座183安装于金属壳体模座143的废料通道的末端上,并与废料通道直线对接。该废料模刀181通过废料模刀安装座185安装于支撑板112上,且该废料模刀安装座185开设有供废料模刀181滑动的废料模刀滑动槽(图中未示),使废料模刀181能更可靠地工作。而该废料传送组件包括一第一连杆186及一第二连杆187,第一连杆186的一端与废料裁切汽缸182的活塞杆枢接,第一连杆186的另端与第二连杆187的一端枢接,第二连杆187的另一端通过第二连杆枢接架188与框架11枢接并与废料模刀181抵触。为了使第二连杆187与废料模刀181的抵触更可靠,减少抵触的摩擦阻力,于与第二连杆187抵触的废料模刀181的一端设置一滚轮189。在废料裁切汽缸182作动时,带动与其活塞杆枢接的第一连杆186作动。而第一连杆186的作动则带动与其枢接的第二连杆187的一端作动,从而带动第二连杆187的另一端绕第二连杆枢接架188上、下摆动,而上、下摆动的第二连杆187的推动废料模刀181沿废料模刀安装座185内上、下滑动,并与废料模座183作配合裁切,因而将料带2的废料20进行裁切。为了便于废料20的回收,因而本实用新型金属壳体裁切插装机1还设有一废料回收装置,该废料回收装置设置在邻近于废料通道末端处,该废料回收装置为一废料回收箱17。Please refer to Fig. 1, Fig. 2 and Fig. 10, the metal shell cutting and inserting
结合图1至图12,对本实用新型金属壳体裁切插装机1的工作原理作详细描述。1 to 12, the working principle of the metal shell cutting and inserting
连接器的金属壳体21与胶芯3进行组装流程如下:The assembly process of the
首先,将带金属壳体21的料带2穿过料带压平装置19装于框架11的料带输送通道内,并将拔爪121的尖端1211与料带2上的定位孔插接。接着,控制器控制送料汽缸122沿图1中箭头A所指的第一方向移动,当送料汽缸122由最右端移动最左端时,就会带动料带2输送一段距离,该距离正好为料带2上的两定位孔之间的距离,且也是料带2上两金属壳体21之间的裁切处的距离。其中,送料汽缸122的移动距离可根据不同料带2上的两定位孔的距离而灵活调节。当送料汽缸122输送到最右端时,此时控制器控制预压机构13的金属壳体压板汽缸132沿图1中箭头B所指的第二方向移动,由于金属壳体压板131与金属壳体压板汽缸固定板133之间设置有弹性元件,以及在金属壳体压板131的自重作用下,跟随固定于金属壳体压板汽缸132的输出轴上的金属壳体压板汽缸卡接块135一起向下移动,从而压紧送料机构12输送来的料带2中的金属壳体21,为金属壳体裁切机构14的裁切作好准备。Firstly, put the
其次,控制器控制金属壳体裁切机构14的金属壳体裁切汽缸142的活塞杆沿图1中箭头B所指的第二方向的相反方向移动,从而推动与其活塞杆抵触的金属壳体模刀141沿金属壳体模刀安装座144内滑动,滑动同时并与金属壳体模座143配合裁切料带2中的金属壳体21。当金属壳体模刀141裁断金属壳体21后并继续推进时,由于金属壳体压板汽缸卡接块135只能沿图1中箭头B所指的第二方向的相反方向带动金属壳体压板131移动,而对沿金属壳体压板131沿图1中箭头B所指的第二方向的移动是靠金属壳体压板131的自重及与其抵触的弹力。于金属壳体裁切汽缸142作用于金属壳体模刀141上的力大于弹性元件和金属壳体压板131的自重所产生的合力时,就会推动金属壳体压板131沿图1中箭头B所指的第二方向的相反方向移动,把金属壳体裁切机构14所裁切金属壳体21夹持于金属壳体模刀41与金属壳体压板131之间,且与金属壳体插装机构16的金属壳体插装推杆161正相对应,即是金属壳体21位于金属壳体插装推杆161的移动通道上,以供金属壳体插装推杆161能将金属壳体21推送到至胶芯插装机构15的胶芯推杆通道153的组装端。同时,被裁切金属壳体21后的料带2穿过金属壳体模座143的废料通道并输送至废料裁切机构18处以供废料裁切机构18裁切废料20。此时控制器控制废料裁切机构18的废料裁切汽缸182的活塞杆向靠近底板111的方向伸长,从而带动与其枢接的第一连杆186运动,而第一连杆186的运动,带动了与第一连杆186枢接的第二连杆187的一端运动,从而带动第二连杆187的另一端绕第二连杆枢接架188沿图1中箭头B所指的第二方向的相反方向抬升,从而推动废料模刀181在废料模刀安装座185内滑动,进而与废料模座183配合而裁切废料20,被裁切后的废料20正好掉落于废料回收箱17内。Secondly, the controller controls the piston rod of the metal
接着,控制器控制金属壳体插装机构16的金属壳体预插汽缸163沿图1中箭头A所指的第一方向移动,从而带动与其固定连接的金属壳体插装汽缸162移动,因而使金属壳体插装推杆161跟随金属壳体插装汽缸162移动而沿上导料板113的金属壳体推杆滑动槽1131内滑动,并与夹持于预压机构13的金属壳体压板131和金属壳体裁切机构14的金属壳体模刀141之间的金属壳体插接。当金属壳体预插汽缸163移动到位时,此时控制器控制金属壳体插装汽缸162继着沿图1中箭头A所指的第一方向移动,带动与其连接的金属壳体插装汽缸推杆头165作动,从而推动与金属壳体插装汽缸推杆头165卡接的金属壳体插装推杆161继续沿金属壳体推杆滑动槽1131内滑动,并把金属壳体21输送到胶芯插装机构15的胶芯推杆通道153的组装端。再由控制器控制胶芯插装机构15的胶芯插装汽缸152作动,推动与其输出轴连接的胶芯插装汽缸推杆头156沿图1中箭头C所指的第三方向滑动,从而推动与胶芯插装汽缸推杆头156卡接的胶芯插装推杆151沿胶芯插装机构架体154的胶芯推杆通道153内滑动,并把由胶芯输送通道150内输送到胶芯推杆通道153上的连接器胶芯3推送至胶芯推杆通道153的组装端,将胶芯3与由金属壳体插装推杆161输送来的金属壳体21进行组装并形成组装件。Next, the controller controls the metal
复位时,控制器控制预压机构13的金属壳体压板汽缸132往图1中B箭头所指的第二方向的相反方向移动,从而带动与其输出轴连接的金属壳体压板汽缸卡接块135往上拉,往上拉的金属壳体压板汽缸卡接块135就带动与其卡接的金属壳体压板131在金属壳体压板安装板134内滑动,由于金属壳体压板131与金属壳体压板汽缸固定板133之间设置弹性元件,从而使金属壳体压板汽缸卡接块135带动金属壳体压板131缓缓的复位,为下一次的工作做准备。接着,控制器控制胶芯插装机构15的胶芯插装汽缸152沿图1中箭头C所指的第三方向复位,最终带动与其连接胶芯插装推杆151复位,为下一次工作做准备。而此时的控制器控制废料裁切机构18的废料裁切汽缸182的活塞杆往远离底板111的方向收缩,从而带动与其活塞杆枢接的第一连杆186运动,而运动的第一连杆186带动与第一连杆186枢接的第二连杆187的一端运动,而此时的第二连杆187的另端绕第二连杆枢接架188往靠近底板111的方向下移,逐渐使与第二连杆187相抵触的废料模刀181跟随第二连杆187的下移而下移,从而完成废料裁切机构18的复位,为下一次的工作做准备。然后,控制器控制金属壳体裁切机构14的金属壳体裁切汽缸132的活塞杆沿图1中箭头B所指的第二方向复位时,在弹性作用力以及金属壳体模刀141的自重下,金属壳体模刀141跟随金属壳体裁切汽缸132的活塞杆的复位而复位,为下一次工作做准备。此时,控制器控制金属壳体插装机构16的金属壳体预插汽缸163沿图1中箭头A所指的第一方向的相反方向移动,带动与其固定连接的金属壳体插装汽缸162也沿图1中箭头A所指的第一方向的相反方向移动,因而带动与金属壳体插装汽缸推杆头165卡接的金属壳体插装推杆161沿上导料板113上的金属壳体推杆滑动槽1131上滑动,最终将金属壳体插装推杆161往远离胶芯推杆通道153的组装端的方向复位,而脱离了金属壳体插装推杆161插接的组装件沿胶芯插装机构架体154上的组件回收通道155回收到相应的装置内。最后,控制器控制金属壳体插装汽缸162继续沿图1中箭头A所指的第一方向的相反方向移动,带动与其输出端连接的金属壳体插装汽缸推杆头165复位,从而带动金属壳体插装推杆161的复位,为下次工作做准备。而此时的控制器控制送料机构12的送料汽缸122沿图1中箭头A所指的第一方向的相反方向移动,从而带动与其连接的拔爪121及摇块123跟随移动,由于拔爪121的尖端1211的左侧面为竖直平面,右侧面为斜面,因而带动不了料带2沿图1中箭头A所指的第一方向的相反方向移动,从而保证了送料机构12工作的可靠性。当送料汽缸122复位后,由于拔爪121与摇块123呈直线对接状态固定于枢转轴的两侧上,在摇块123的重力下,带动拔爪121绕枢转轴顺时针旋转,该顺时针的建立是以图9为基准,直到框架11阻挡摇块123的旋转,此时摇块123和拔爪121与水平面平行,且拔爪121的尖端1211与料带2的定位孔插接,为下一次输送料带做准备。When resetting, the controller controls the metal shell
如上所述,本实用新型金属壳体裁切插装机1的送料机构12能自动输送料带2,而预压机构13对送料机构12输送来的料带2中的金属壳体21进行压紧,而金属壳体裁切机构14对预压机构12压紧的金属壳体21进行裁切,因而本实用新型金属壳体裁切插装机1能对带金属壳体21的料带2进行自动化的裁切。同时,本实用新型金属壳体裁切插装机1的金属壳体插装机构16将夹持于预压机构12和金属壳体裁切机构14之间的金属壳体21推送到胶芯插装机构15处,而胶芯插装机构15推送连接器的胶芯3并与金属壳体插装机构16送来的金属壳体21进行插装,因而本实用新型金属壳体裁切插装机1能对裁切后的金属壳体21与连接器胶芯3进行自动化的组装。所以,本实用新型金属壳体裁切插装机1生产效率高,人工成本低,且能满足规模化生产的需求。同时,各组装产品的一致性好,良率高。As mentioned above, the
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102694330A (en) * | 2012-05-28 | 2012-09-26 | 昆山嘉华电子有限公司 | Material belt cutting machine |
| CN103050865A (en) * | 2013-01-21 | 2013-04-17 | 刘光辉 | Automatic assembly device for connector metal shell |
| CN103117493A (en) * | 2013-01-15 | 2013-05-22 | 东莞市凯昶德电子科技股份有限公司 | Connector shell and rubber core automatic assembly equipment |
| CN104924082A (en) * | 2014-03-20 | 2015-09-23 | 上海拜骋电器有限公司 | Molding machining tool |
| CN107553091A (en) * | 2017-09-12 | 2018-01-09 | 苏州富锐联自动化设备有限公司 | Sheet metal web feed mechanism |
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2009
- 2009-11-24 CN CN2009202638740U patent/CN201565778U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102694330A (en) * | 2012-05-28 | 2012-09-26 | 昆山嘉华电子有限公司 | Material belt cutting machine |
| CN103117493A (en) * | 2013-01-15 | 2013-05-22 | 东莞市凯昶德电子科技股份有限公司 | Connector shell and rubber core automatic assembly equipment |
| CN103117493B (en) * | 2013-01-15 | 2015-01-28 | 东莞市凯昶德电子科技股份有限公司 | Automatic assembling equipment for connector shell and rubber core |
| CN103050865A (en) * | 2013-01-21 | 2013-04-17 | 刘光辉 | Automatic assembly device for connector metal shell |
| CN103050865B (en) * | 2013-01-21 | 2016-01-13 | 刘光辉 | A kind of metal connector shell automatic assembling apparatus |
| CN104924082A (en) * | 2014-03-20 | 2015-09-23 | 上海拜骋电器有限公司 | Molding machining tool |
| CN104924082B (en) * | 2014-03-20 | 2018-05-15 | 上海拜骋电器有限公司 | Processing and forming frock |
| CN107553091A (en) * | 2017-09-12 | 2018-01-09 | 苏州富锐联自动化设备有限公司 | Sheet metal web feed mechanism |
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