CN101934567A - Die return type full automatic flexible tube shoulder-injecting machine - Google Patents
Die return type full automatic flexible tube shoulder-injecting machine Download PDFInfo
- Publication number
- CN101934567A CN101934567A CN2009100575116A CN200910057511A CN101934567A CN 101934567 A CN101934567 A CN 101934567A CN 2009100575116 A CN2009100575116 A CN 2009100575116A CN 200910057511 A CN200910057511 A CN 200910057511A CN 101934567 A CN101934567 A CN 101934567A
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- injection machine
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- 230000007246 mechanism Effects 0.000 claims abstract description 112
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000002347 injection Methods 0.000 claims description 25
- 239000007924 injection Substances 0.000 claims description 25
- 238000000465 moulding Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 244000309464 bull Species 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000003139 buffering effect Effects 0.000 abstract 2
- 230000009471 action Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 206010036590 Premature baby Diseases 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a die return type full automatic flexible tube shoulder-injecting machine which comprises a die holding mechanism, a female die, a die pushing mechanism, a plastic-protruding mechanism, a die sending mechanism, a buffering mechanism, a return type track, a die drawing mechanism, a tube drawing mechanism, a transmission mechanism, a tube inserting mechanism, an automatic unlocking mechanism, a frame and a cooling system, wherein the frame consists of a stand and a wall panel which is vertically erected on one side of the stand, the transmission mechanism comprises a main shaft, one end of the main shaft is fixed on the frame, a main rotating disc is arranged at the other end of the main shaft, the cooling system is mounted on the main shaft and the main rotating disc, the die holding mechanism is mounted on the main rotating disc, the tube inserting mechanism and the tube drawing mechanism are connected on the frame by a support, the die pushing mechanism is mounted on the wall panel of the frame and pushes the female die to the die closing position, the buffering mechanism is fixed on the wall panel of the frame, the plastic-protruding mechanism is fixed on the stand of the frame, the die sending mechanism, the die drawing mechanism and the return type track are mounted on the wall panel of the frame, and the automatic unlocking mechanism consists of an accessory and a stop block. The die return type full automatic flexible tube shoulder-injecting machine can improve the production efficiency.
Description
Technical field
The present invention relates to the recoverable hose shoulder-injection machine of mould, the recoverable full-automatic hose shoulder-injection machine of particularly a kind of mould.
Background technology
Existing a kind of hose shoulder-injection machine is that automanual slide type injection machine filling shoulder mould constitutes, manual intubate tube drawing, and the labour intensity height, production efficiency is low, poor safety performance, machine use cost height can produce a large amount of plastics feed backs.Also has a kind of hose shoulder-injection machine for the automatic hose shoulder-injection machine of exploitation is all arranged both at home and abroad, its basic system is the horizontal rotating disc formula, automatically tell and mould, punch forming downwards behind the upset plug, this machine complex structure, mechanical action is various, homemade machine-spoiled rate height, existing still prematurity is though external machine fault is few, but machine cost height, price height, die cost are also high, use the maintenance cost height of this machine, the size specification poor compatibility of product in addition, produce a complete set of flexible pipe, will buy two machines at least, mold exchange inconvenience, to the skilled worker require highly, use inconvenience.
Summary of the invention
The technical problem to be solved in the present invention is in order to overcome the defective of prior art, provide a kind of mould recoverable full-automatic hose shoulder-injection machine, it adopts rectilinear rotating disk drive manner, and shoulder-injection machine can be expanded in horizontal axis, thereby improves the production efficiency of shoulder-injection machine.
The present invention solves above-mentioned technical problem by following technical proposals: the recoverable full-automatic hose shoulder-injection machine of a kind of mould; it is characterized in that; it comprises embraces mold mechanism; die; the module driving machine structure; tell the molding machine structure; send mold mechanism; buffer gear; recoverable track; withdrawing pattern mechanism; tube drawing mechanism; transmission mechanism; intubate mechanism; auto-unlocking mechanism; frame and cooling system; frame is made of shelf and the shingle nail that stands vertically in shelf one side; transmission mechanism has main shaft; one end of main shaft is fixed on the frame; the other end of main shaft is equipped with main turntable; cooling system is loaded on main shaft and the main turntable; embracing mold mechanism is loaded on the main turntable; intubate mechanism and tube drawing mechanism are connected on the frame by support; the module driving machine structure is to be loaded on the shingle nail of frame and with die to be pushed into the matched moulds position; buffer gear is fixed on the shingle nail of frame; tell on the shelf that the molding machine structure is fixed on frame; send mold mechanism; withdrawing pattern mechanism and recoverable track are installed on the shingle nail of frame, and auto-unlocking mechanism forms by being installed in the block of embracing the annex on mold mechanism and the die and being installed on the shingle nail.
Preferably, the hexahedron of described shelf for being welded into by square tube and channel-section steel.
Preferably, described armful of mold mechanism makes die and punch engagement.
Preferably, described intubate mechanism is equipped with the multichannel conveyer belt and deposits the chamber.
Preferably, described tube drawing mechanism be equipped with level to vertical slideway to motion, vertically on the slideway of motion, manipulator is housed.
Preferably, described die is made up of die cavity, self-locking mechanism and pulley.
Preferably, described module driving machine structure, send mold mechanism all to form, send mold mechanism that die is pushed into and embrace in the mold mechanism and punch engagement by cylinder and push rod.
Preferably, the described molding machine structure of telling has adopted one group of extrusion plasticizing screw rod bull to tell the structure of moulding simultaneously.
Preferably, described withdrawing pattern mechanism is made up of manipulator and cylinder, and recoverable track is made up of track and shock-absorbing buffer gear.
Preferably, described cooling system is by punch being carried out water cooling and two parts that die carries out air cooling being formed.
Positive progressive effect of the present invention is:
A, the present invention's action and simple in structure, the machine low cost of manufacture, stable performance, fault rate is low.
B, the present invention are easy to use, and more mold exchange is easy, and is easy to maintenance, and handling safety only needs an one man operation to get final product.
C, production efficiency height of the present invention, per minute can be produced flexible pipe more than 100.
D, compact conformation of the present invention, floor space is little, and it is good to expand performance.
E, the present invention do not have waste material and produce.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the invention.
The specific embodiment
Lift a preferred embodiment below, and come the clearer the present invention that intactly illustrates in conjunction with the accompanying drawings.
As shown in Figure 1, the recoverable full-automatic hose shoulder-injection machine of mould of the present invention adopts rectilinear rotating disk drive manner, can and go out two flexible pipes at least in the unrestricted expansion of horizontal axis, thereby enhance productivity.The recoverable full-automatic hose shoulder-injection machine of mould comprises embraces mold mechanism 1; die 2; module driving machine structure 3; tell molding machine structure 4; send mold mechanism 5; buffer gear 6; recoverable track 7; withdrawing pattern mechanism 8; tube drawing mechanism 9; transmission mechanism 10; intubate mechanism 11; auto-unlocking mechanism 12; frame 13 and cooling system; wherein; frame 13 is made of square tube and channel-section steel hexahedral shelf that is welded into and the shingle nail that stands vertically in shelf one side; 2/3rds parts envelope of the upper half plane of shelf has the steel plate that is enough to install rotatable parts, and makes this plane and the shingle nail that stands vertically keep vertical.Transmission mechanism 10 has main shaft, one end of main shaft is fixed on the frame 13, and the other end of main shaft is equipped with main turntable, and the gear wheel of intermittent motion is housed on the main shaft, the pinion that gear wheel and servo motor shaft drive, cooling system and compressed air system are loaded on main shaft and the main turntable.Embrace on the five equilibrium face of main turntable that mold mechanism 1 is installed on transmission mechanism 10; promptly with the main shaft vertical direction on; make armful mold mechanism 1 dress punch (plug) within it keep vertical with main shaft; embracing mold mechanism has adopted exclusive mould to hold clamping mechanism tightly; make the engagement of die and punch; and keep certain pressure, make product shaping abundant, and hold clamping mechanism tightly with opening automatically before punch separates at die.Intubate mechanism 11 is connected on the frame 13 by support, and intubate mechanism 11 is equipped with the multichannel conveyer belt and deposits the chamber, and intubate mechanism 11 is made up of die cavity, insertion slide unit and push rod etc.Tube drawing mechanism 9 is by being bridged on the frame 13, tube drawing mechanism 9 be equipped with level to vertical slideway to motion, vertically on the slideway that moves, manipulator is housed.Die 2 is the independently parts that can be free on machine, and die 2 is made up of die cavity, self-locking mechanism and pulley.Module driving machine structure 3 is to be loaded on the shingle nail of frame 13, and die 2 is pushed into the matched moulds position, and module driving machine structure 3 is made up of cylinder and push rod.Send mold mechanism 5 to form, send mold mechanism 5 that die 2 is pushed into and embrace in the mold mechanism 1 and punch (plug) meshes, send on the shingle nail that mold mechanism 5 is fixed on frame 13 by cylinder and push rod.Tell on the shelf that molding machine structure 4 is fixed on frame 13, tell molding machine structure 4 and adopted one group of extrusion plasticizing screw rod bull to tell the structure of moulding simultaneously.Buffer gear 6 is fixed on the shingle nail of frame 13.Withdrawing pattern mechanism 8 is installed on the shingle nail of frame 13, and withdrawing pattern mechanism 8 is made up of manipulator and cylinder.Recoverable track 7 is to be installed on the shingle nail of frame 13, recoverable track 7 is made up of track and shock-absorbing buffer gear etc., alleviate bump, vibrations when mould is returned and reduce noise, and use the quantity (only needing eight cover plug and five dies) that has reduced mould behind the recoverable die track, and die change is convenient, anyone can take out die and put into other mould, need not to twist a screw or nut.Cooling system promptly adopts the mode of water-cooled that cooling water is injected in each punch (plug) by plug being carried out water cooling and two parts that die 2 carries out air cooling being formed, and punch is cooled off.Simultaneously, strong cold wind cooling system is housed on the recoverable track, die is cooled off by cold wind.Auto-unlocking mechanism 12 forms by being installed in the block of embracing the annex on mold mechanism 1 and the die 2 and being installed on frame 13 shingle nails.
The recoverable full-automatic hose shoulder-injection machine of mould of the present invention is by the module driving machine structure and send mold mechanism with the automatic and punch engagement when annotating shoulder of die part; Simultaneously; embracing mold mechanism holds die automatically tightly and locks the jail; die is followed vertical movement system running then; turn round behind the suitable station, will embrace the mould self-locking mechanism respectively and open by being contained in auto-unlocking mechanism on the machine wallboard, die screw thread self-locking mechanism is opened; catch die by withdrawing pattern mechanism then and extract; die is separated with punch, and die is delivered to recoverable track, die utilization deadweight arrives automatically and tells the position of moulding the location.Wait to tell mould finish after, the module driving machine structure is delivered to the below of mold mechanism with die, by sending mold mechanism that mould is released and punch meshes, goes round and begins again.The auto-unlocking mechanism of die with the engagement of die and punch after, tightly the lock jail makes product shaping complete attractive in appearance, when the demoulding, can open automatically again, make die be broken away from punch,, need not to add other power and additional force in die automatic locking jail with when opening automatically.The die overall structure has adopted the mode of available ventilation cooling weight reduction, makes die weight the lightest, is about 1/5th of traditional moulds weight, reduces the influence that asymmetric running brings to machine, in the time of cooling off in orbit again simultaneously, is effectively cooled off.Punch (plug) is installed on to be embraced in the mold mechanism, by forming with some identical plugs of pipe diameter, the tensioner air bag is housed on the every plug.In addition, the recoverable full-automatic hose shoulder-injection machine machinery of mould of the present invention adopts the power of servomotor as the clearance-type motion, makes precise control convenient.Detect and control system, before last pipe goes to the matched moulds station later, a testing agency is housed, whether detection has pipe to guarantee not have is managed not matched moulds, the shutdown of reporting to the police automatically.Testing agency also is housed after tube drawing mechanism, when pipe is not extracted, reports to the police automatically and shut down.After last pipe action is finished, when turning round, come off in order to prevent pipe to next station, the tensioner air bag on the punch (plug) is inflated automatically, with the pipe tensioner, can not be free to slide.After automatic notes shoulder was finished, die was with after punch separates, and air bag is automatic deflation again, unclamps pipe and is convenient to tube drawing.The flexible pipe that the present invention adopts conveyer belt multichannel to carry to annotate shoulder is deposited in the chamber to the top of last pipe mechanism, will deposit the door of bottom, chamber then and open, and the flexible pipe of not annotating shoulder is fallen in the die cavity of managing mechanism stably.After die cavity is received pipe, be delivered to forward at once that to be loaded on the punch of embracing in the mold mechanism (plug) preceding, on manage mechanism push rod pipe that will not annotate shoulder in last pipe mechanism die cavity, release, insert punch (plug) and finish auto tube feeding.When the pipe after the notes shoulder is finished forwards out the pipe position at random to, be loaded on the tube drawing mechanism that manipulator is housed of this top, position, will manage shoulder and pipe shaft at once and catch, upwards choose, and pipe is delivered to conveyance conduit top, release mechanism hand, make pipe slip into conveyance conduit automatically, promptly deliver to subsequent processing.
Though more than described the specific embodiment of the present invention, it will be understood by those of skill in the art that these only illustrate, under the prerequisite that does not deviate from principle of the present invention and essence, can make numerous variations or modification to these embodiments.Therefore, protection scope of the present invention is limited by appended claims.
Claims (10)
1. recoverable full-automatic hose shoulder-injection machine of mould; it is characterized in that; it comprises embraces mold mechanism; die; the module driving machine structure; tell the molding machine structure; send mold mechanism; buffer gear; recoverable track; withdrawing pattern mechanism; tube drawing mechanism; transmission mechanism; intubate mechanism; auto-unlocking mechanism; frame and cooling system; frame is made of shelf and the shingle nail that stands vertically in shelf one side; transmission mechanism has main shaft; one end of main shaft is fixed on the frame; the other end of main shaft is equipped with main turntable; cooling system is loaded on main shaft and the main turntable; embracing mold mechanism is loaded on the main turntable; intubate mechanism and tube drawing mechanism are connected on the frame by support; the module driving machine structure is to be loaded on the shingle nail of frame and with die to be pushed into the matched moulds position; buffer gear is fixed on the shingle nail of frame; tell on the shelf that the molding machine structure is fixed on frame; send mold mechanism; withdrawing pattern mechanism and recoverable track are installed on the shingle nail of frame, and auto-unlocking mechanism forms by being installed in the block of embracing the annex on mold mechanism and the die and being installed on the shingle nail.
2. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, the hexahedron of described shelf for being welded into by square tube and channel-section steel.
3. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, described armful of mold mechanism makes die and punch engagement.
4. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, described intubate mechanism is equipped with the multichannel conveyer belt and deposits the chamber.
5. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, described tube drawing mechanism be equipped with level to vertical slideway to motion, vertically on the slideway of motion, manipulator is housed.
6. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that described die is made up of die cavity, self-locking mechanism and pulley.
7. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, described module driving machine structure, send mold mechanism all to be made up of cylinder and push rod, send mold mechanism that die is pushed into and embraces in the mold mechanism and punch engagement.
8. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, the described molding machine structure of telling has adopted one group of extrusion plasticizing screw rod bull to tell the structure of moulding simultaneously.
9. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, described withdrawing pattern mechanism is made up of manipulator and cylinder, and recoverable track is made up of track and shock-absorbing buffer gear.
10. the recoverable full-automatic hose shoulder-injection machine of mould as claimed in claim 1 is characterized in that, described cooling system is by punch being carried out water cooling and two parts that die carries out air cooling being formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910057511 CN101934567B (en) | 2009-06-30 | 2009-06-30 | Die return type full automatic flexible tube shoulder-injecting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910057511 CN101934567B (en) | 2009-06-30 | 2009-06-30 | Die return type full automatic flexible tube shoulder-injecting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101934567A true CN101934567A (en) | 2011-01-05 |
| CN101934567B CN101934567B (en) | 2013-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200910057511 Expired - Fee Related CN101934567B (en) | 2009-06-30 | 2009-06-30 | Die return type full automatic flexible tube shoulder-injecting machine |
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| CN (1) | CN101934567B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744831A (en) * | 2012-07-05 | 2012-10-24 | 南通宝田包装科技有限公司 | Automatic high speed flexible pipe shoulder forming machine |
| CN106476199A (en) * | 2015-09-02 | 2017-03-08 | 上海具新自动化设备有限公司 | Upper shoulder bowl is compression molded into pattern shoulder-injection machine |
| CN107839265A (en) * | 2017-09-19 | 2018-03-27 | 南通市通州区三槐机械制造有限公司 | A kind of flexible pipe process units with flexible pipe distributor gear |
| CN107856332A (en) * | 2017-11-22 | 2018-03-30 | 南通宝田包装科技有限公司 | A kind of full-automatic double-ended shoulder-injection machine |
| CN109333918A (en) * | 2018-11-19 | 2019-02-15 | 广州市民采包装科技有限公司 | A kind of multi-functional automatic intubation machine |
| CN109367960A (en) * | 2018-08-27 | 2019-02-22 | 深圳市通产丽星股份有限公司 | A kind of preparation method of tubular container and 3D sense of touch tubular container prepared therefrom |
| CN115042374A (en) * | 2022-05-09 | 2022-09-13 | 上海盖艺模塑科技有限公司 | Full-automatic injection head die for inserting pipe |
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| CN201456328U (en) * | 2009-06-30 | 2010-05-12 | 上海三槐科技有限公司 | Mold return fully automatic hose shoulder injection machine |
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2009
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102744831A (en) * | 2012-07-05 | 2012-10-24 | 南通宝田包装科技有限公司 | Automatic high speed flexible pipe shoulder forming machine |
| CN102744831B (en) * | 2012-07-05 | 2014-07-09 | 南通宝田包装科技有限公司 | Automatic high speed flexible pipe shoulder forming machine |
| CN106476199A (en) * | 2015-09-02 | 2017-03-08 | 上海具新自动化设备有限公司 | Upper shoulder bowl is compression molded into pattern shoulder-injection machine |
| CN106476199B (en) * | 2015-09-02 | 2018-08-21 | 上海具新自动化设备有限公司 | Upper shoulder bowl is compression molded into pattern shoulder-injection machine |
| CN107839265A (en) * | 2017-09-19 | 2018-03-27 | 南通市通州区三槐机械制造有限公司 | A kind of flexible pipe process units with flexible pipe distributor gear |
| CN107856332A (en) * | 2017-11-22 | 2018-03-30 | 南通宝田包装科技有限公司 | A kind of full-automatic double-ended shoulder-injection machine |
| WO2019100321A1 (en) * | 2017-11-22 | 2019-05-31 | 南通宝田包装科技有限公司 | Fully automatic double head shoulder-injection machine |
| CN109367960A (en) * | 2018-08-27 | 2019-02-22 | 深圳市通产丽星股份有限公司 | A kind of preparation method of tubular container and 3D sense of touch tubular container prepared therefrom |
| CN109333918A (en) * | 2018-11-19 | 2019-02-15 | 广州市民采包装科技有限公司 | A kind of multi-functional automatic intubation machine |
| CN115042374A (en) * | 2022-05-09 | 2022-09-13 | 上海盖艺模塑科技有限公司 | Full-automatic injection head die for inserting pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101934567B (en) | 2013-12-18 |
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Free format text: FORMER OWNER: TONGZHOU SUNWAY MACHINERY MANUFACTURING CO., LTD. Effective date: 20131217 Owner name: NANTONG TONGZHOU DISTRICT SUNWAY MACHINERY MANUFAC Free format text: FORMER OWNER: SHANGHAI SUNWAY TECHNOLOGY CO., LTD. Effective date: 20131217 |
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Inventor after: Xu Huichao Inventor after: Wang Junxiong Inventor before: Wang Junxiong Inventor before: Xu Huichao Inventor before: Cong Yuanming |
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Free format text: CORRECT: ADDRESS; FROM: 201908 BAOSHAN, SHANGHAI TO: 226300 NANTONG, JIANGSU PROVINCE Free format text: CORRECT: INVENTOR; FROM: WANG JUNXIONG XU HUICHAO CONG YUANMING TO: XU HUICHAO WANG JUNXIONG |
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| TR01 | Transfer of patent right |
Effective date of registration: 20131217 Address after: The industrial district of Tongzhou District Development Zone 226300 Jiangsu city in Nantong Province, by the way, the intersection Patentee after: Nantong Tongzhou District Sunway Machinery Manufacturing Address before: 201908, No. 8188, Lane 26, Shanghai Baoshan District Road, Shanghai Patentee before: Shanghai Sunway Technology Co., Ltd. Patentee before: Tongzhou Sunway Machinery Manufacturing Co., Ltd. |
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| DD01 | Delivery of document by public notice |
Addressee: Xu Huichao Document name: Notification of Passing Examination on Formalities |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20190630 |