CN102744831B - Automatic high speed flexible pipe shoulder forming machine - Google Patents
Automatic high speed flexible pipe shoulder forming machine Download PDFInfo
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- CN102744831B CN102744831B CN201210230599.9A CN201210230599A CN102744831B CN 102744831 B CN102744831 B CN 102744831B CN 201210230599 A CN201210230599 A CN 201210230599A CN 102744831 B CN102744831 B CN 102744831B
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Abstract
The invention discloses an automatic high speed flexible pipe shoulder forming machine which comprises a frame and a working platform arranged on the frame, wherein a circular turntable mechanism driven by a main driving motor is mounted on the working platform. The forming machine is characterized in that the circular turntable mechanism is provided with a plurality of pairs of material cups, an automatic pipe feeding device, a detection device, an automatic plastic spitting device, an automatic forming device, a cooling device and an automatic pipe discharging device are correspondingly arranged around each pair of the material cups in order, and all the devices are controlled by PLC. According to the invention, the automation degree of the forming machine provided in the invention is high; an industrial PLC control system is used for automatic pipe feeding, automatic plastic spitting and automatic pipe discharging, and therefore, automatic forming processing operation of flexible pipes is realized, forming processing efficiency of the flexible pipes is improved, labor intensity is mitigated, and precise positioning and smooth and steady motion in processing of the flexible pipes are guaranteed; through utilization of the automatic pipe feeding device and simultaneous running of double pipes, high speed running is realized and production efficiency is enhanced.
Description
Technical field
The present invention relates to a kind of forming machine, particularly a kind of fully automatic high-speed soft tube shoulder forming machine.
Background technology
Aluminium-plastic composite hose is the packaged form that the industries such as current commodity, cosmetics, food, medicine generally adopt, annual demand is huge, improves its production efficiency and reduce its production cost all significant to industries such as commodity, cosmetics, food, medicines.The former of domestic existing aluminium-plastic composite hose is comparatively old at present, the automaticity of equipment is lower simultaneously, needs manual operation more, causes production efficiency low, production cost increases, cannot adapt to modern production to the production automation, efficiently and requirement cheaply.
Summary of the invention
Technical problem solved by the invention is to provide that a kind of production efficiency is high, automaticity is high, can realizes the fully automatic high-speed soft tube shoulder forming machine of full-automatic process operation.
The technical solution that realizes the object of the invention is:
A kind of fully automatic high-speed soft tube shoulder forming machine, comprise frame and rack-mounted workbench, the round turntable mechanism being driven by main drive motor is installed on described workbench, it is characterized in that: described round turntable mechanism is provided with some material mixing cups, around every material mixing cup, be correspondingly provided with successively auto tube feeding device, checkout gear, automatic plastic-protruding device, device for automatically molding, cooling device and automatically descend pipe device, above all devices are controlled by PLC.
Described auto tube feeding device comprises pipe dish, Shang Guan mechanism and pressure pipe structure, and described upper pipe dish is fixed on workbench, and the end of upper pipe dish is provided with automatic catch pipe device; Described Shang Guan mechanism is fixed on workbench, Shang Guan mechanism comprises and send pipe wheel, servomotor and send pipe cylinder, send pipe wheel by send tubular axis with described in send pipe cylinder to be connected, send one end of tubular axis to be connected with an air blast, described servomotor is arranged on bottom described Shang Guan mechanism; Described pressure pipe structure is fixed on the top board of upper rack, and described pressure pipe structure comprises pressure pipe cylinder and pressure pipe post, and pressure pipe cylinder is connected by cylinder axis with pressure pipe post.
Described checkout gear comprises two Photoelectric Detection rods, and this Photoelectric Detection rod is fixedly connected on workbench.
Described automatic plastic-protruding device is fixedly connected on top board, and this automatic plastic-protruding device comprises material storage mechanism, heating cylinder, material cutting-off mechanism and discharging mechanism, and described material storage mechanism is positioned at top board top, and described material storage mechanism is made up of hopper, storing motor and injection moulding oil cylinder; Described heating cylinder, material cutting-off mechanism and discharging mechanism are all positioned at the below of top board, the upper port of described heating cylinder is connected with the outlet of described injection moulding oil cylinder, described discharging mechanism comprises insulation runner and discharging opening, the entrance point of described insulation runner is connected with the lower port of described heating cylinder, described insulation runner upper end is connected with material cutting-off mechanism by fracture valve, and the lower end of insulation runner is connected with discharging opening.
Described device for automatically molding is fixed on top board, and this device comprises die cylinder and shaping mechanism, and described die cylinder is fixed on top board, and die cylinder below is connected with shaping mechanism, and described shaping mechanism top is also provided with screw thread core pulling cylinder.
Described cooling device is made up of two cooling cylinders, and described cooling cylinder is fixedly connected on a fixed head, and this fixed head is fixedly connected with top board again, and described cooling cylinder is provided with several water filling ports.
Described automatic lower pipe device is fixed on top board, and this device is made up of the cylinder that replaces, the gentle pawl of transposition buffer gear, and described transposition cylinder is connected with transposition buffer gear, and described transposition buffer gear below is connected with gas pawl, and the quantity of described gas pawl is 4; Described automatic lower pipe device top is also provided with a proportioning valve.
Compared with prior art, its remarkable advantage is in the present invention:
1) adopt industrial PLC control system to carry out auto tube feeding, automatically tell and mould, automatically manage down, realize flexible pipe full-automatic molding process operation, improve its processing and forming efficiency, alleviated labour intensity, ensured accurate location and stable action in its process.
2) adopt Full-automatic pipe feeding device, two-tube running simultaneously, can realize and running up, and enhances productivity.
3) adopt checkout gear, having or not of flexible pipe detected, realize the effect of revising in time.
4) operate and adopt man-machine interface, setting parameter can complete at interface, has accumulative total class product, fault demonstration, work state display function; Have automatically and manual switchover function, flexible operation.
Brief description of the drawings
Fig. 1 is the perspective view of soft tube shoulder forming machine of the present invention;
Fig. 2 is the planar structure schematic diagram of soft tube shoulder forming machine of the present invention;
Fig. 3 is the structural representation of auto tube feeding device;
Fig. 4 is the structural representation of the upper pipe dish in auto tube feeding device;
Fig. 5 is the structural representation of the Shang Guan mechanism in auto tube feeding device;
Fig. 6 is the structural representation of the pressure pipe structure in auto tube feeding device;
Fig. 7 is the structural representation of checkout gear;
Fig. 8 is the structural representation of automatic plastic-protruding device;
Fig. 9 is the structural representation of device for automatically molding;
Figure 10 is the structural representation of cooling device;
Figure 11 is the structural representation that automatically descends pipe device.
The implication of number in the figure representative is: 1. frame, 2. workbench, 3. top board, 4. go up pipe dish, 5. Shang Guan mechanism, 6 pressure pipe structures, 7. checkout gear, 8. automatic plastic-protruding device, 9. device for automatically molding, 10. cooling device, 11. automatically lower pipe devices, 12. main drive motors, 13. round turntable mechanisms, 14. material cups, 15. automatic damper devices, 16. send pipe wheel, 17. servomotors, 18. send pipe cylinder, 19. air blasts, 20. send tubular axis, 21. pressure pipe cylinders, 22. pressure pipe posts, 23. cylinder axis, 24. Photoelectric Detection rods, 25. material storage mechanisms, 251. hopper, 252. storing motors, 253. injection moulding oil cylinders, 26. heating cylinders, 27. material cutting-off mechanisms, 28. discharging mechanisms, 281. insulation runners, 282. discharging opening, 29. fracture valves, 30. die cylinders, 31. shaping mechanisms, 32. screw thread core pulling cylinders, 33. cooling cylinders, 34. fixed heads, 35. water filling ports, 36. transposition cylinders, 37. transposition buffer gears, 38. gas pawls, 39. proportioning valves.
Detailed description of the invention
The present invention improves existing hose forming machine, increases its automaticity and runs up, thereby enhancing productivity and reduce labor intensity, and reduces production costs.
As illustrated in fig. 1 and 2, a kind of fully automatic high-speed soft tube shoulder forming machine, comprise frame 1 and be arranged on the workbench 2 in frame 1, the round turntable mechanism 13 being driven by main drive motor 12 is installed on described workbench 2, it is characterized in that: described round turntable mechanism 13 is provided with some material mixing cups 14, around every material mixing cup 14, be correspondingly provided with successively auto tube feeding device, checkout gear 7, automatic plastic-protruding device 8, device for automatically molding 9, cooling device 10 and automatically descend pipe device 11, above all devices are controlled by PLC.
As shown in Fig. 1,3,4,5 and 6, described auto tube feeding device comprises pipe dish 4, Shang Guan mechanism 5 and pressure pipe structure 6, and described upper pipe dish 4 is fixed on workbench 2, and the end of upper pipe dish 4 is provided with automatic catch pipe device 15; Described Shang Guan mechanism 5 is fixed on workbench 2, Shang Guan mechanism 5 comprises sending manages wheel 16, servomotor 17 and send pipe cylinder 18, send pipe wheel 16 by send tubular axis 20 with described in send pipe cylinder 18 to be connected, send one end of tubular axis 20 to be connected with an air blast 19, described servomotor 17 is arranged on described Shang Guan mechanism 5 bottoms; Described pressure pipe structure 6 is fixed on the top board 3 on frame 1 top, and described pressure pipe structure 6 comprises pressure pipe cylinder 21 and pressure pipe post 22, and pressure pipe cylinder 21 is connected by cylinder axis 23 with pressure pipe post 22.
As shown in Fig. 1 and 7, described checkout gear 7 comprises two Photoelectric Detection rods 24, and this Photoelectric Detection rod 24 is fixedly connected on workbench 2.
As shown in Fig. 1 and 8, described automatic plastic-protruding device 8 is fixedly connected on top board 3, this automatic plastic-protruding device 8 comprises material storage mechanism 25, heating cylinder 26, material cutting-off mechanism 27 and discharging mechanism 28, described material storage mechanism 25 is positioned at top board 3 tops, and described material storage mechanism 25 is made up of hopper 251, storing motor 252 and injection moulding oil cylinder 253; Described heating cylinder 26, material cutting-off mechanism 27 and discharging mechanism 28 are all positioned at the below of top board 3, the upper port of described heating cylinder 26 is connected with the outlet of described injection moulding oil cylinder 253, described discharging mechanism 28 comprises insulation runner 281 and discharging opening 282, the entrance point of described insulation runner 281 is connected with the lower port of described heating cylinder 26, described insulation runner 281 upper ends are connected with material cutting-off mechanism 27 by fracture valve 29, and the lower end of insulation runner 281 is connected with discharging opening 282.
As shown in Fig. 1 and 9, described device for automatically molding 9 is fixed on top board 3, and this device comprises die cylinder 30 and shaping mechanism 31, and described die cylinder 30 is fixed on top board 3, die cylinder 30 belows are connected with shaping mechanism 31, and described shaping mechanism 31 tops are also provided with screw thread core pulling cylinder 32.
As shown in Fig. 1,2 and 10, described cooling device 10 is made up of two cooling cylinders 33, and described cooling cylinder 33 is fixedly connected on a fixed head 34, and this fixed head 34 is fixedly connected with top board 3 again, and described cooling cylinder 33 is provided with several water filling ports 35.
As shown in Fig. 1,2 and 11, described automatic lower pipe device 11 is fixed on top board 3, this device is made up of the cylinder 36 that replaces, the gentle pawl 38 of transposition buffer gear 37, described transposition cylinder 36 is connected with transposition buffer gear 37, described transposition buffer gear 37 belows are connected with gas pawl 38, and the quantity of described gas pawl 38 is 4; Described automatic lower pipe device 11 tops are also provided with a proportioning valve 39.
Below schematically the present invention and embodiment thereof are described, this description does not have restricted, and shown in accompanying drawing is also one of embodiments of the present invention, and actual structure is not limited to this.So, if those of ordinary skill in the art is enlightened by it, in the situation that not departing from the invention aim, without the creationary frame mode similar to this technical scheme and the embodiment of designing, all should belong to protection scope of the present invention.
Claims (6)
1. a fully automatic high-speed soft tube shoulder forming machine, comprise frame and rack-mounted workbench, the round turntable mechanism being driven by main drive motor is installed on described workbench, it is characterized in that: described round turntable mechanism is provided with some material mixing cups, around every material mixing cup, be correspondingly provided with successively auto tube feeding device, checkout gear, automatically plastic-protruding device, device for automatically molding, cooling device and automatically lower pipe device, described auto tube feeding device comprises pipe dish, Shang Guan mechanism and pressure pipe structure, described upper pipe dish is fixed on workbench, the end of upper pipe dish is provided with automatic catch pipe device, described Shang Guan mechanism is fixed on workbench, Shang Guan mechanism comprises and send pipe wheel, servomotor and send pipe cylinder, send pipe wheel by send tubular axis with described in send pipe cylinder to be connected, send one end of tubular axis to be connected with an air blast, described servomotor is arranged on bottom described Shang Guan mechanism, described pressure pipe structure is fixed on the top board of upper rack, and described pressure pipe structure comprises pressure pipe cylinder and pressure pipe post, and pressure pipe cylinder is connected by cylinder axis with pressure pipe post, and above all devices are controlled by PLC.
2. a kind of fully automatic high-speed soft tube shoulder forming machine according to claim 1, is characterized in that: described checkout gear comprises two Photoelectric Detection rods, and this Photoelectric Detection rod is fixedly connected on workbench.
3. a kind of fully automatic high-speed soft tube shoulder forming machine according to claim 1, it is characterized in that: described automatic plastic-protruding device is fixedly connected on top board, this automatic plastic-protruding device comprises material storage mechanism, heating cylinder, material cutting-off mechanism and discharging mechanism, described material storage mechanism is positioned at top board top, and described material storage mechanism is made up of hopper, storing motor and injection moulding oil cylinder; Described heating cylinder, material cutting-off mechanism and discharging mechanism are all positioned at the below of top board, the upper port of described heating cylinder is connected with the outlet of described injection moulding oil cylinder, described discharging mechanism comprises insulation runner and discharging opening, the entrance point of described insulation runner is connected with the lower port of described heating cylinder, described insulation runner upper end is connected with material cutting-off mechanism by fracture valve, and the lower end of insulation runner is connected with discharging opening.
4. a kind of fully automatic high-speed soft tube shoulder forming machine according to claim 1, it is characterized in that: described device for automatically molding is fixed on top board, this device comprises die cylinder and shaping mechanism, described die cylinder is fixed on top board, die cylinder below is connected with shaping mechanism, and described shaping mechanism top is also provided with screw thread core pulling cylinder.
5. a kind of fully automatic high-speed soft tube shoulder forming machine according to claim 1, it is characterized in that: described cooling device is made up of two cooling cylinders, described cooling cylinder is fixedly connected on a fixed head, this fixed head is fixedly connected with top board again, and described cooling cylinder is provided with several water filling ports.
6. a kind of fully automatic high-speed soft tube shoulder forming machine according to claim 1, it is characterized in that: described automatic lower pipe device is fixed on top board, this device is made up of the cylinder that replaces, the gentle pawl of transposition buffer gear, described transposition cylinder is connected with transposition buffer gear, described transposition buffer gear below is connected with gas pawl, and the quantity of described gas pawl is 4; Described automatic lower pipe device top is also provided with a proportioning valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210230599.9A CN102744831B (en) | 2012-07-05 | 2012-07-05 | Automatic high speed flexible pipe shoulder forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210230599.9A CN102744831B (en) | 2012-07-05 | 2012-07-05 | Automatic high speed flexible pipe shoulder forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN102744831A CN102744831A (en) | 2012-10-24 |
| CN102744831B true CN102744831B (en) | 2014-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210230599.9A Active CN102744831B (en) | 2012-07-05 | 2012-07-05 | Automatic high speed flexible pipe shoulder forming machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891571B (en) * | 2017-11-22 | 2019-10-15 | 南通宝田包装科技有限公司 | A kind of full-automatic horizontal shoulder-injection machine |
| CN107866941B (en) * | 2017-11-22 | 2019-09-10 | 南通宝田包装科技有限公司 | A kind of automatic plastic-protruding device of full-automatic horizontal shoulder-injection machine |
| CN107856332B (en) * | 2017-11-22 | 2019-06-21 | 南通宝田包装科技有限公司 | A kind of full-automatic double-ended shoulder-injection machine |
| CN110744773A (en) * | 2018-07-23 | 2020-02-04 | 广州希顿包装设备有限公司 | Full-automatic head injection machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201165040Y (en) * | 2008-01-18 | 2008-12-17 | 中山市新宏业自动化工业有限公司 | Plastic-protruding device of hose note shoulder machine |
| CN101934567A (en) * | 2009-06-30 | 2011-01-05 | 上海三槐科技有限公司 | Die return type full automatic flexible tube shoulder-injecting machine |
| CN102114712A (en) * | 2010-12-24 | 2011-07-06 | 上海三樱包装材料有限公司 | Shoulder injecting device and related shoulder injecting method for hose upper part |
| CN202640652U (en) * | 2012-07-05 | 2013-01-02 | 南通宝田包装科技有限公司 | Full-automatic high speed hose tube shoulder forming machine |
-
2012
- 2012-07-05 CN CN201210230599.9A patent/CN102744831B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201165040Y (en) * | 2008-01-18 | 2008-12-17 | 中山市新宏业自动化工业有限公司 | Plastic-protruding device of hose note shoulder machine |
| CN101934567A (en) * | 2009-06-30 | 2011-01-05 | 上海三槐科技有限公司 | Die return type full automatic flexible tube shoulder-injecting machine |
| CN102114712A (en) * | 2010-12-24 | 2011-07-06 | 上海三樱包装材料有限公司 | Shoulder injecting device and related shoulder injecting method for hose upper part |
| CN202640652U (en) * | 2012-07-05 | 2013-01-02 | 南通宝田包装科技有限公司 | Full-automatic high speed hose tube shoulder forming machine |
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| CN102744831A (en) | 2012-10-24 |
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