CN102744831A - Automatic high speed flexible pipe shoulder forming machine - Google Patents
Automatic high speed flexible pipe shoulder forming machine Download PDFInfo
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- CN102744831A CN102744831A CN2012102305999A CN201210230599A CN102744831A CN 102744831 A CN102744831 A CN 102744831A CN 2012102305999 A CN2012102305999 A CN 2012102305999A CN 201210230599 A CN201210230599 A CN 201210230599A CN 102744831 A CN102744831 A CN 102744831A
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Abstract
The invention discloses an automatic high speed flexible pipe shoulder forming machine which comprises a frame and a working platform arranged on the frame, wherein a circular turntable mechanism driven by a main driving motor is mounted on the working platform. The forming machine is characterized in that the circular turntable mechanism is provided with a plurality of pairs of material cups, an automatic pipe feeding device, a detection device, an automatic plastic spitting device, an automatic forming device, a cooling device and an automatic pipe discharging device are correspondingly arranged around each pair of the material cups in order, and all the devices are controlled by PLC. According to the invention, the automation degree of the forming machine provided in the invention is high; an industrial PLC control system is used for automatic pipe feeding, automatic plastic spitting and automatic pipe discharging, and therefore, automatic forming processing operation of flexible pipes is realized, forming processing efficiency of the flexible pipes is improved, labor intensity is mitigated, and precise positioning and smooth and steady motion in processing of the flexible pipes are guaranteed; through utilization of the automatic pipe feeding device and simultaneous running of double pipes, high speed running is realized and production efficiency is enhanced.
Description
Technical field
The present invention relates to a kind of make-up machine, particularly a kind of fully automatic high-speed soft tube shoulder make-up machine.
Background technology
Plastic-aluminum combined flexible pipe is the packaged form that industries such as present commodity, cosmetics, food, medicine generally adopt; Annual demand is huge, improves its production efficiency and reduce its production cost all significant to industries such as commodity, cosmetics, food, medicines.The former of domestic existing plastic-aluminum combined flexible pipe is comparatively old at present; Automation degree of equipment is lower simultaneously, needs manually-operated more, causes production efficiency low; Production cost increases, can't adapt to modern production to the production automation, efficiently and requirement cheaply.
Summary of the invention
The technical problem that the present invention solved is to provide the fully automatic high-speed soft tube shoulder make-up machine that a kind of production efficiency is high, automaticity is high, can realize full-automatic process operation.
The technical solution that realizes the object of the invention is:
A kind of fully automatic high-speed soft tube shoulder make-up machine; Comprise frame and rack-mounted workbench; The round turntable mechanism that is driven by main drive motor is installed on said workbench; It is characterized in that: said round turntable mechanism is provided with some to the material cup, around every pair of material cup, correspondingly is provided with auto tube feeding device, checkout gear, plastic-protruding device, device for automatically molding, cooling device and descend pipe unit automatically automatically successively, more than all devices control by PLC.
Said auto tube feeding device comprise the pipe dish, on manage mechanism and pressure pipe structure, the said pipe dish of going up is fixed on the workbench, the end of last pipe dish is equipped with the automatic catch pipe unit; The said pipe mechanism of going up is fixed on the workbench; Last pipe mechanism comprises and send pipe wheel, servomotor and send the pipe cylinder; Send the pipe wheel to be connected with the said pipe cylinder that send through sending tubular axis, send an end of tubular axis to be connected with an air blast, said servomotor is installed in the said pipe mechanism bottom of going up; Said pressure pipe structure is fixed on the top board of upper rack, and said pressure pipe structure comprises presses the pipe cylinder and press tubing string, presses the pipe cylinder to be connected through cylinder axis with pressing tubing string.
Said checkout gear comprises two Photoelectric Detection rods, and this Photoelectric Detection rod is fixedly connected on the workbench.
Said automatic plastic-protruding device is fixedly connected on the top board, and this automatic plastic-protruding device comprises storing mechanism, heating cylinder, fracture mechanism and discharging mechanism, and said storing mechanism is positioned at the top board top, and said storing mechanism is made up of hopper, storing motor and injection moulding oil cylinder; Said heating cylinder, fracture mechanism and discharging mechanism all are positioned at the below of top board; The port of said heating cylinder is connected with the outlet of said injection moulding oil cylinder; Said discharging mechanism comprises insulation runner and discharging opening; The entrance point of said insulation runner is connected with the lower port of said heating cylinder, and said insulation runner upper end is connected with fracture mechanism through the fracture valve, and the lower end of insulation runner is connected with discharging opening.
Said device for automatically molding is fixed on the top board, and this device comprises die cylinder and shaping mechanism, and said die cylinder is fixed on the top board, and die cylinder below is connected with shaping mechanism, also is provided with the screw thread cylinder of loosing core above the said shaping mechanism.
Said cooling device is made up of two cooling cylinders, and said cooling cylinder is fixedly connected on the fixed head, and this fixed head is fixedly connected with top board again, and said cooling cylinder is provided with several water filling ports.
Said automatic pipe unit down is fixed on the top board, and this device is made up of transposition cylinder, the gentle pawl of transposition buffer gear, and said transposition cylinder is connected with the transposition buffer gear, and said transposition buffer gear below is connected with the gas pawl, and the quantity of said gas pawl is 4; Said automatic pipe unit down top also is provided with a proportioning valve.
The present invention compared with prior art, its remarkable advantage is:
1) adopt industrial PLC control system carry out auto tube feeding, automatically tell mould, pipe down automatically, realized flexible pipe full-automatic molding process operation, improved its processing and forming efficient, alleviated labour intensity, guaranteed accurate location and stable action in its process.
2) adopt full-automatic tube feeding device, two-tube running simultaneously can realize running up, and enhances productivity.
3) adopt checkout gear, having or not of flexible pipe detected, realize the effect of in time revising.
4) operate the employing man-machine interface, parameter is set and can be accomplished at the interface, has accumulative total class product, fault demonstration, duty Presentation Function; Have and reach manual switchover function, flexible operation automatically.
Description of drawings
Fig. 1 is the perspective view of soft tube shoulder make-up machine of the present invention;
Fig. 2 is the planar structure sketch map of soft tube shoulder make-up machine of the present invention;
Fig. 3 is the structural representation of auto tube feeding device;
Fig. 4 is the structural representation of the last pipe dish in the auto tube feeding device;
Fig. 5 is the structural representation of going up pipe mechanism in the auto tube feeding device;
Fig. 6 is the structural representation of the pressure pipe structure in the auto tube feeding device;
Fig. 7 is the structural representation of checkout gear;
Fig. 8 is the structural representation of automatic plastic-protruding device;
Fig. 9 is the structural representation of device for automatically molding;
Figure 10 is the structural representation of cooling device;
Figure 11 is the structural representation that descends pipe unit automatically.
The implication of label representative is among the figure: 1. frame, and 2. workbench, 3. top board is 4. gone up the pipe dish, manages mechanism, 6 pressure pipe structures, 7. checkout gear on 5.; 8. automatic plastic-protruding device, 9. device for automatically molding, 10. cooling device, 11. pipe units down automatically, 12. main drive motors, 13. round turntable mechanisms, 14. material cups; 15. the automatic damper device, 16. send the pipe wheel, 17. servomotors, and 18. send the pipe cylinder, 19. air blasts, 20. send tubular axis; 21. press the pipe cylinder, 22. press tubing string, 23. cylinder axis, 24. Photoelectric Detection rod, 25. storing mechanisms, 251. hoppers; 252. the storing motor, 253. injection moulding oil cylinders, 26. heating cylinders, 27. fracture mechanisms, 28. discharging mechanisms, 281. insulation runners; The cylinder 282. discharging opening, 29. fracture valves, 30. die cylinders, 31. shaping mechanisms, 32. screw threads are loosed core, 33. cooling cylinders; 34. fixed head, 35. water filling ports, 36. transposition cylinders, 37. transposition buffer gears, 38. gas pawls, 39. proportioning valves.
The specific embodiment
The present invention improves existing flexible pipe make-up machine, increases its automaticity and runs up, thereby enhance productivity and reduce labor intensity, and reduces production costs.
As illustrated in fig. 1 and 2; A kind of fully automatic high-speed soft tube shoulder make-up machine; Comprise frame 1 and be installed in the workbench 2 on the frame 1; The round turntable mechanism 13 that is driven by main drive motor 12 is installed on said workbench 2; It is characterized in that: said round turntable mechanism 13 is provided with some to material cup 14, around every pair of material cup 14, correspondingly is provided with auto tube feeding device, checkout gear 7, plastic-protruding device 8, device for automatically molding 9, cooling device 10 and descend pipe unit 11 automatically automatically successively, more than all devices control by PLC.
Like Fig. 1,3,4, shown in 5 and 6, said auto tube feeding device comprise pipe dish 4, on manage mechanism 5 and pressure pipe structure 6, the said pipe dish 4 of going up is fixed on the workbench 2, the end of last pipe dish 4 is equipped with automatic catch pipe unit 15; The said pipe mechanism 5 of going up is fixed on the workbench 2; Last pipe mechanism 5 comprises and send pipe wheel 16, servomotor 17 and send pipe cylinder 18; Send pipe wheel 16 to be connected with the said pipe cylinder 18 that send through sending tubular axis 20; Send an end of tubular axis 20 to be connected with an air blast 19, said servomotor 17 is installed in said pipe mechanism 5 bottoms of going up; Said pressure pipe structure 6 is fixed on the top board 3 on frame 1 top, and said pressure pipe structure 6 comprises presses pipe cylinder 21 and press tubing string 22, presses pipe cylinder 21 to be connected through cylinder axis 23 with pressing tubing string 22.
Shown in Fig. 1 and 7, said checkout gear 7 comprises two Photoelectric Detection rods 24, and this Photoelectric Detection rod 24 is fixedly connected on the workbench 2.
Shown in Fig. 1 and 8; Said automatic plastic-protruding device 8 is fixedly connected on the top board 3; This automatic plastic-protruding device 8 comprises storing mechanism 25, heating cylinder 26, fracture mechanism 27 and discharging mechanism 28; Said storing mechanism 25 is positioned at top board 3 tops, and said storing mechanism 25 is made up of hopper 251, storing motor 252 and injection moulding oil cylinder 253; Said heating cylinder 26, fracture mechanism 27 and discharging mechanism 28 all are positioned at the below of top board 3; The port of said heating cylinder 26 is connected with the outlet of said injection moulding oil cylinder 253; Said discharging mechanism 28 comprises insulation runner 281 and discharging opening 282; The entrance point of said insulation runner 281 is connected with the lower port of said heating cylinder 26, and said insulation runner 281 upper ends are connected with fracture mechanism 27 through fracture valve 29, and the lower end of insulation runner 281 is connected with discharging opening 282.
Shown in Fig. 1 and 9; Said device for automatically molding 9 is fixed on the top board 3, and this device comprises die cylinder 30 and shaping mechanism 31, and said die cylinder 30 is fixed on the top board 3; Die cylinder 30 belows are connected with shaping mechanism 31, and said shaping mechanism 31 tops also are provided with the screw thread cylinder 32 of loosing core.
Like Fig. 1, shown in 2 and 10, said cooling device 10 is made up of two cooling cylinders 33, and said cooling cylinder 33 is fixedly connected on the fixed head 34, and this fixed head 34 is fixedly connected with top board 3 again, and said cooling cylinder 33 is provided with several water filling ports 35.
Like Fig. 1, shown in 2 and 11; Said automatic pipe unit 11 down is fixed on the top board 3; This device is made up of transposition cylinder 36, transposition buffer gear 37 gentle pawls 38; Said transposition cylinder 36 is connected with transposition buffer gear 37, and said transposition buffer gear 37 belows are connected with gas pawl 38, and the quantity of said gas pawl 38 is 4; Said automatic pipe unit 11 tops down also are provided with a proportioning valve 39.
Below schematically the present invention and embodiment thereof are described, this description does not have restricted, and shown in the accompanying drawing also is one of embodiment of the present invention, and practical structure is not limited thereto.So,, under the situation that does not break away from the invention aim,, all should belong to protection scope of the present invention without creationary frame mode similar and the embodiment of designing with this technical scheme if those of ordinary skill in the art is enlightened by it.
Claims (7)
1. fully automatic high-speed soft tube shoulder make-up machine; Comprise frame and rack-mounted workbench; The round turntable mechanism that is driven by main drive motor is installed on said workbench; It is characterized in that: said round turntable mechanism is provided with some to the material cup, around every pair of material cup, correspondingly is provided with auto tube feeding device, checkout gear, plastic-protruding device, device for automatically molding, cooling device and descend pipe unit automatically automatically successively, more than all devices control by PLC.
2. a kind of fully automatic high-speed soft tube shoulder make-up machine according to claim 1; It is characterized in that: said auto tube feeding device comprise the pipe dish, on manage mechanism and pressure pipe structure; The said pipe dish of going up is fixed on the workbench, and the end of last pipe dish is equipped with the automatic catch pipe unit; The said pipe mechanism of going up is fixed on the workbench; Last pipe mechanism comprises and send pipe wheel, servomotor and send the pipe cylinder; Send the pipe wheel to be connected with the said pipe cylinder that send through sending tubular axis, send an end of tubular axis to be connected with an air blast, said servomotor is installed in the said pipe mechanism bottom of going up; Said pressure pipe structure is fixed on the top board of upper rack, and said pressure pipe structure comprises presses the pipe cylinder and press tubing string, presses the pipe cylinder to be connected through cylinder axis with pressing tubing string.
3. a kind of fully automatic high-speed soft tube shoulder make-up machine according to claim 1, it is characterized in that: said checkout gear comprises two Photoelectric Detection rods, this Photoelectric Detection rod is fixedly connected on the workbench.
4. a kind of fully automatic high-speed soft tube shoulder make-up machine according to claim 1; It is characterized in that: said automatic plastic-protruding device is fixedly connected on the top board; This automatic plastic-protruding device comprises storing mechanism, heating cylinder, fracture mechanism and discharging mechanism; Said storing mechanism is positioned at the top board top, and said storing mechanism is made up of hopper, storing motor and injection moulding oil cylinder; Said heating cylinder, fracture mechanism and discharging mechanism all are positioned at the below of top board; The port of said heating cylinder is connected with the outlet of said injection moulding oil cylinder; Said discharging mechanism comprises insulation runner and discharging opening; The entrance point of said insulation runner is connected with the lower port of said heating cylinder, and said insulation runner upper end is connected with fracture mechanism through the fracture valve, and the lower end of insulation runner is connected with discharging opening.
5. a kind of fully automatic high-speed soft tube shoulder make-up machine according to claim 1; It is characterized in that: said device for automatically molding is fixed on the top board; This device comprises die cylinder and shaping mechanism; Said die cylinder is fixed on the top board, and die cylinder below is connected with shaping mechanism, also is provided with the screw thread cylinder of loosing core above the said shaping mechanism.
6. a kind of fully automatic high-speed soft tube shoulder make-up machine according to claim 1; It is characterized in that: said cooling device is made up of two cooling cylinders; Said cooling cylinder is fixedly connected on the fixed head; This fixed head is fixedly connected with top board again, and said cooling cylinder is provided with several water filling ports.
7. a kind of fully automatic high-speed soft tube shoulder make-up machine according to claim 1; It is characterized in that: said automatic pipe unit down is fixed on the top board; This device is made up of transposition cylinder, the gentle pawl of transposition buffer gear; Said transposition cylinder is connected with the transposition buffer gear, and said transposition buffer gear below is connected with the gas pawl, and the quantity of said gas pawl is 4; Said automatic pipe unit down top also is provided with a proportioning valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210230599.9A CN102744831B (en) | 2012-07-05 | 2012-07-05 | Automatic high speed flexible pipe shoulder forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210230599.9A CN102744831B (en) | 2012-07-05 | 2012-07-05 | Automatic high speed flexible pipe shoulder forming machine |
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| Publication Number | Publication Date |
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| CN102744831A true CN102744831A (en) | 2012-10-24 |
| CN102744831B CN102744831B (en) | 2014-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210230599.9A Active CN102744831B (en) | 2012-07-05 | 2012-07-05 | Automatic high speed flexible pipe shoulder forming machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107856332A (en) * | 2017-11-22 | 2018-03-30 | 南通宝田包装科技有限公司 | A kind of full-automatic double-ended shoulder-injection machine |
| CN107866941A (en) * | 2017-11-22 | 2018-04-03 | 南通宝田包装科技有限公司 | A kind of automatic plastic-protruding device of full-automatic horizontal shoulder-injection machine |
| CN107891571A (en) * | 2017-11-22 | 2018-04-10 | 南通宝田包装科技有限公司 | A kind of full-automatic horizontal shoulder-injection machine |
| CN110744773A (en) * | 2018-07-23 | 2020-02-04 | 广州希顿包装设备有限公司 | Full-automatic head injection machine |
Citations (4)
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| CN201165040Y (en) * | 2008-01-18 | 2008-12-17 | 中山市新宏业自动化工业有限公司 | Plastic-protruding device of hose note shoulder machine |
| CN101934567A (en) * | 2009-06-30 | 2011-01-05 | 上海三槐科技有限公司 | Die return type full automatic flexible tube shoulder-injecting machine |
| CN102114712A (en) * | 2010-12-24 | 2011-07-06 | 上海三樱包装材料有限公司 | Shoulder injecting device and related shoulder injecting method for hose upper part |
| CN202640652U (en) * | 2012-07-05 | 2013-01-02 | 南通宝田包装科技有限公司 | Full-automatic high speed hose tube shoulder forming machine |
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2012
- 2012-07-05 CN CN201210230599.9A patent/CN102744831B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201165040Y (en) * | 2008-01-18 | 2008-12-17 | 中山市新宏业自动化工业有限公司 | Plastic-protruding device of hose note shoulder machine |
| CN101934567A (en) * | 2009-06-30 | 2011-01-05 | 上海三槐科技有限公司 | Die return type full automatic flexible tube shoulder-injecting machine |
| CN102114712A (en) * | 2010-12-24 | 2011-07-06 | 上海三樱包装材料有限公司 | Shoulder injecting device and related shoulder injecting method for hose upper part |
| CN202640652U (en) * | 2012-07-05 | 2013-01-02 | 南通宝田包装科技有限公司 | Full-automatic high speed hose tube shoulder forming machine |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107856332A (en) * | 2017-11-22 | 2018-03-30 | 南通宝田包装科技有限公司 | A kind of full-automatic double-ended shoulder-injection machine |
| CN107866941A (en) * | 2017-11-22 | 2018-04-03 | 南通宝田包装科技有限公司 | A kind of automatic plastic-protruding device of full-automatic horizontal shoulder-injection machine |
| CN107891571A (en) * | 2017-11-22 | 2018-04-10 | 南通宝田包装科技有限公司 | A kind of full-automatic horizontal shoulder-injection machine |
| WO2019100321A1 (en) * | 2017-11-22 | 2019-05-31 | 南通宝田包装科技有限公司 | Fully automatic double head shoulder-injection machine |
| WO2019100324A1 (en) * | 2017-11-22 | 2019-05-31 | 南通宝田包装科技有限公司 | Automatic plastic discharging apparatus of fully automated flatbed shoulder injection machine |
| CN107866941B (en) * | 2017-11-22 | 2019-09-10 | 南通宝田包装科技有限公司 | A kind of automatic plastic-protruding device of full-automatic horizontal shoulder-injection machine |
| CN107891571B (en) * | 2017-11-22 | 2019-10-15 | 南通宝田包装科技有限公司 | A kind of full-automatic horizontal shoulder-injection machine |
| CN110744773A (en) * | 2018-07-23 | 2020-02-04 | 广州希顿包装设备有限公司 | Full-automatic head injection machine |
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| Publication number | Publication date |
|---|---|
| CN102744831B (en) | 2014-07-09 |
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