CN101934567B - Die return type full automatic flexible tube shoulder-injecting machine - Google Patents

Die return type full automatic flexible tube shoulder-injecting machine Download PDF

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Publication number
CN101934567B
CN101934567B CN 200910057511 CN200910057511A CN101934567B CN 101934567 B CN101934567 B CN 101934567B CN 200910057511 CN200910057511 CN 200910057511 CN 200910057511 A CN200910057511 A CN 200910057511A CN 101934567 B CN101934567 B CN 101934567B
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China
Prior art keywords
die
frame
return type
flexible tube
type full
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Expired - Fee Related
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CN 200910057511
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CN101934567A (en
Inventor
王俊雄
徐惠朝
丛远明
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Nantong Tongzhou District Sunway Machinery Manufacturing
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TONGZHOU SUNWAY MACHINERY MANUFACTURING Co Ltd
SHANGHAI SUNWAY TECHNOLOGY Co Ltd
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Priority to CN 200910057511 priority Critical patent/CN101934567B/en
Publication of CN101934567A publication Critical patent/CN101934567A/en
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Publication of CN101934567B publication Critical patent/CN101934567B/en
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Abstract

The invention discloses a die return type full automatic flexible tube shoulder-injecting machine which comprises a die holding mechanism, a female die, a die pushing mechanism, a plastic-protruding mechanism, a die sending mechanism, a buffering mechanism, a return type track, a die drawing mechanism, a tube drawing mechanism, a transmission mechanism, a tube inserting mechanism, an automatic unlocking mechanism, a frame and a cooling system, wherein the frame consists of a stand and a wall panel which is vertically erected on one side of the stand, the transmission mechanism comprises a main shaft, one end of the main shaft is fixed on the frame, a main rotating disc is arranged at the other end of the main shaft, the cooling system is mounted on the main shaft and the main rotating disc, the die holding mechanism is mounted on the main rotating disc, the tube inserting mechanism and the tube drawing mechanism are connected on the frame by a support, the die pushing mechanism is mounted on the wall panel of the frame and pushes the female die to the die closing position, the buffering mechanism is fixed on the wall panel of the frame, the plastic-protruding mechanism is fixed on the stand of the frame, the die sending mechanism, the die drawing mechanism and the return type track are mounted on the wall panel of the frame, and the automatic unlocking mechanism consists of an accessory and a stop block. The die return type full automatic flexible tube shoulder-injecting machine can improve the production efficiency.

Description

Die return type full automatic flexible tube shoulder-injecting machine
Technical field
The present invention relates to the die returning type hose shoulder-injection machine, particularly a kind of die returning type is automatically soft.The pipe shoulder-injection machine.
Background technology
Existing a kind of hose shoulder-injection machine is that automanual slide type injection machine filling shoulder mould forms, manual intubate tube drawing, and labour intensity is high, and production efficiency is low, poor safety performance, the machine use cost is high, can produce a large amount of plastics feed backs.Also has a kind of hose shoulder-injection machine for the automatic hose shoulder-injection machine of exploitation is all arranged both at home and abroad, its basic system is the horizontal rotating disc formula, automatically tell and mould, the backward lower punch forming of upset plug, this machine complex structure, mechanical action is various, domestic machine-spoiled rate is high, now still prematurity, though external machine fault is few, but machine cost is high, price is high, die cost is also high, use the maintenance cost of this machine high, the size specification poor compatibility of product in addition, produce a complete set of flexible pipe, at least to buy two machines, mold exchange inconvenience, to the skilled worker require high, use inconvenience.
Summary of the invention
The technical problem to be solved in the present invention is in order to overcome the defect of prior art, a kind of die return type full automatic flexible tube shoulder-injecting machine is provided, it adopts rectilinear rotating disk drive manner, and shoulder-injection machine can be expanded in horizontal axis, thereby improves the production efficiency of shoulder-injection machine.
The present invention solves above-mentioned technical problem by following technical proposals: a kind of die return type full automatic flexible tube shoulder-injecting machine, it is characterized in that, and it comprises embraces mold mechanism, die, former pushing mechanism, tell the molding machine structure, send mold mechanism, buffer gear, recoverable track, drafting mechanism, tube drawing mechanism, transmission mechanism, intubation mechanism, automatic unlocking mechanism, frame and cooling system, frame consists of shelf and the shingle nail stood vertically in shelf one side, transmission mechanism has main shaft, one end of main shaft is fixed on frame, the other end of main shaft is equipped with main turntable, cooling system is loaded on main shaft and main turntable, embracing mold mechanism is loaded on main turntable, intubation mechanism and tube drawing mechanism are connected on frame by support, former pushing mechanism is be loaded on the shingle nail of frame and die is pushed into to the matched moulds position, buffer gear is fixed on the shingle nail of frame, tells on the shelf that the molding machine structure is fixed on frame, send mold mechanism, drafting mechanism and recoverable track are installed on the shingle nail of frame, and automatic unlocking mechanism forms by being arranged on the block of embracing the annex on mold mechanism and die and being installed on shingle nail.
Preferably, the hexahedron of described shelf for being welded into by square tube and channel-section steel.
Preferably, described armful of mold mechanism makes die and punch engagement.
Preferably, described intubation mechanism is equipped with the multichannel conveyer belt and deposits chamber.
Preferably, described tube drawing mechanism be equipped with level to the vertical slideway to motion, vertically on the slideway of motion, manipulator is housed.
Preferably, described die is comprised of die cavity, self-locking mechanism and pulley.
Preferably, described former pushing mechanism, send mold mechanism all to be formed by cylinder and push rod, send mold mechanism that die is pushed into and embraces in mold mechanism and punch engagement.
Preferably, the described molding machine structure of telling has adopted one group of extrusion plasticizing screw rod bull to tell the structure of moulding simultaneously.
Preferably, described drafting mechanism is comprised of manipulator and cylinder, and recoverable track is comprised of track and shockproof buffer mechanism.
Preferably, described cooling system forms by punch being carried out to water cooling and die is carried out to the cooling two parts of wind.
Positive progressive effect of the present invention is:
A, the present invention's action and simple in structure, the manufacture cost is low, stable performance, failure rate is low.
B, the present invention are easy to use, and more mold exchange is easy, easy to maintenance, and handling safety only needs one man operation to get final product.
C, production efficiency of the present invention are high, and the flexible pipe of producing per minute is more than 100.
D, compact conformation of the present invention, floor space is little, expands performance good.
E, the present invention produce without waste material.
The accompanying drawing explanation
The structural representation that Fig. 1 is one embodiment of the invention.
The specific embodiment
Below lift a preferred embodiment, and carry out by reference to the accompanying drawings the clearer the present invention that intactly illustrates.
As shown in Figure 1, die return type full automatic flexible tube shoulder-injecting machine of the present invention adopts rectilinear rotating disk drive manner, can and at least go out two flexible pipes in the unrestricted expansion of horizontal axis, thereby enhance productivity.Die return type full automatic flexible tube shoulder-injecting machine comprises embraces mold mechanism 1, die 2, former pushing mechanism 3, tell molding machine structure 4, send mold mechanism 5, buffer gear 6, recoverable track 7, drafting mechanism 8, tube drawing mechanism 9, transmission mechanism 10, intubation mechanism 11, automatic unlocking mechanism 12, frame 13 and cooling system, wherein, the hexahedral shelf that frame 13 is welded into by square tube and channel-section steel and the shingle nail stood vertically in shelf one side form, 2/3rds part envelopes of the upper half plane of shelf have the steel plate that is enough to install rotatable parts, and make this plane and the shingle nail stood vertically keep vertical.Transmission mechanism 10 has main shaft, one end of main shaft is fixed on frame 13, and the other end of main shaft is equipped with main turntable, and the gear wheel of intermittent motion is housed on main shaft, the pinion engagement that gear wheel and servo motor shaft drive, cooling system and compressed air system are loaded on main shaft and main turntable.Embrace on the decile face of main turntable that mold mechanism 1 is installed on transmission mechanism 10; with the main shaft vertical direction on; make to embrace mold mechanism 1 dress punch (plug) within it and keep vertical with main shaft; embracing mold mechanism has adopted exclusive mould to hold clamping mechanism tightly; make die and punch engagement; and keep certain pressure, make product shaping abundant, and hold clamping mechanism at die tightly with automatically opening before punch separates.Intubation mechanism 11 is connected on frame 13 by support, and intubation mechanism 11 is equipped with the multichannel conveyer belt and deposits chamber, and intubation mechanism 11 is comprised of die cavity, insertion slide unit and push rod etc.Tube drawing mechanism 9 is by being bridged on frame 13, tube drawing mechanism 9 be equipped with level to the vertical slideway to motion, vertically on the slideway moved, manipulator is housed.Die 2 is the independently parts that can be free on machine, and die 2 is comprised of die cavity, self-locking mechanism and pulley.Former pushing mechanism 3 is to be loaded on the shingle nail of frame 13, and die 2 is pushed into to the matched moulds position, and former pushing mechanism 3 is comprised of cylinder and push rod.Send mold mechanism 5 to be formed by cylinder and push rod, send mold mechanism 5 that die 2 is pushed into and embraces in mold mechanism 1 and punch (plug) engagement, on the shingle nail that send mold mechanism 5 to be fixed on frame 13.Tell on the shelf that molding machine structure 4 is fixed on frame 13, tell molding machine structure 4 and adopted one group of extrusion plasticizing screw rod bull to tell the structure of moulding simultaneously.Buffer gear 6 is fixed on the shingle nail of frame 13.Drafting mechanism 8 is installed on the shingle nail of frame 13, and drafting mechanism 8 is comprised of manipulator and cylinder.Recoverable track 7 is to be installed on the shingle nail of frame 13, recoverable track 7 is comprised of track and shockproof buffer mechanism etc., alleviate shock, vibrations when mould is returned and reduce noise, and use after recoverable die track the quantity (only needing eight cover plug and five dies) that has reduced mould, and die change is convenient, anyone can take out die and put into other mould, without twisting a screw or nut.Cooling system forms by plug being carried out to water cooling and die 2 is carried out to the cooling two parts of wind, adopts the mode of water-cooled that cooling water is injected in each punch (plug), to punch, carries out cooling.Simultaneously, strong cold wind cooling system is housed on recoverable track, carries out cooling by cold wind to die.Automatic unlocking mechanism 12 forms by being arranged on the block of embracing the annex on mold mechanism 1 and die 2 and being installed on frame 13 shingle nails.
Die return type full automatic flexible tube shoulder-injecting machine of the present invention is by former pushing mechanism and send mold mechanism by the automatic and punch engagement when annotating shoulder of die part; Simultaneously; embracing mold mechanism automatically holds die tightly and locks jail; then die is followed vertical movement system running; turn round after suitable station, by being contained in automatic unlocking mechanism on the machine wallboard, will embracing respectively the mould self-locking mechanism and open, die screw thread self-locking mechanism opening; then catch die and extract by drafting mechanism; die is separated with punch, and die is delivered to recoverable track, die utilization deadweight automatically arrives and tells the position of moulding location.After waiting to tell and moulding, former pushing mechanism is delivered to die the below of mold mechanism, by sending mold mechanism that mould is released and punch meshes, goes round and begins again.The automatic unlocking mechanism of die is by after die and punch engagement, and tightly the lock jail, make product shaping complete attractive in appearance, when the demoulding, can automatically open again, make die be broken away from punch, in die automatic locking jail with while automatically opening, without adding other power and additional force.The die overall structure has adopted the mode of the cooling weight reduction of available ventilation, makes die weight the lightest, is about 1/5th of traditional moulds weight, reduces the impact that asymmetric running brings to machine, when simultaneously again can be in orbit cooling, obtains effectively cooling.Punch (plug) is installed on to be embraced in mold mechanism, by forming with some identical plugs of pipe diameter, the tensioner air bag is housed on every plug.In addition, die return type full automatic flexible tube shoulder-injecting machine machinery of the present invention adopts the power of servomotor as the clearance-type motion, makes precise control convenient.Detect and control system, before upper pipe goes to the matched moulds station, a testing agency is housed later, detect and whether have pipe to guarantee that automatic alarm is shut down without managing not matched moulds.Testing agency also is housed after tube drawing mechanism, and when pipe is not extracted, automatic alarm is shut down.After upper pipe has moved, while turning round to next station, in order to prevent pipe, come off, the tensioner air bag automatic inflating on punch (plug), by the pipe tensioner, can not be free to slide.After automatic injection has been takeed on, die is with after punch separates, and air bag is automatic deflation again, unclamps pipe and is convenient to tube drawing.The flexible pipe that the present invention adopts conveyer belt multichannel to carry to annotate shoulder is deposited in chamber to the top of upper pipe mechanism, then will deposit the door of bottom, chamber and open, and the flexible pipe of not annotating shoulder is fallen in the die cavity of pipe mechanism stably.After die cavity is received pipe, be delivered at once that to be loaded on the punch (plug) of embracing in mold mechanism front forward, the pipe that the push rod of upper pipe mechanism will not annotated shoulder from release in pipe mechanism die cavity, insert punch (plug) and complete auto tube feeding.When the pipe after notes have been takeed on forwards out the pipe position at random to, be loaded on the tube drawing mechanism that manipulator is housed of this top, position, will manage at once shoulder and pipe shaft and catch, upwards choose, and pipe is delivered to conveyance conduit top, release mechanism hand, make pipe automatically slip into conveyance conduit, deliver to subsequent processing.
Although more than described the specific embodiment of the present invention, it will be understood by those of skill in the art that these only illustrate, under the prerequisite that does not deviate from principle of the present invention and essence, can make various changes or modifications to these embodiments.Therefore, protection scope of the present invention is limited by appended claims.

Claims (10)

1. a die return type full automatic flexible tube shoulder-injecting machine, is characterized in that, it comprises embraces mold mechanism, die, former pushing mechanism, tell the molding machine structure, send mold mechanism, buffer gear, recoverable track, drafting mechanism, tube drawing mechanism, transmission mechanism, intubation mechanism, automatic unlocking mechanism, frame and cooling system, frame consists of shelf and the shingle nail stood vertically in shelf one side, transmission mechanism has main shaft, one end of main shaft is fixed on frame, the other end of main shaft is equipped with main turntable, cooling system is loaded on main shaft and main turntable, embracing mold mechanism is loaded on main turntable, intubation mechanism and tube drawing mechanism are connected on frame by support, former pushing mechanism is be loaded on the shingle nail of frame and die is pushed into to the matched moulds position, buffer gear is fixed on the shingle nail of frame, tells on the shelf that the molding machine structure is fixed on frame, send mold mechanism, drafting mechanism and recoverable track are installed on the shingle nail of frame, and automatic unlocking mechanism forms by being arranged on the block of embracing the annex on mold mechanism and die and being installed on shingle nail.
2. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, the hexahedron of described shelf for being welded into by square tube and channel-section steel.
3. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, described armful of mold mechanism makes die and punch engagement.
4. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, described intubation mechanism is equipped with the multichannel conveyer belt and deposits chamber.
5. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, described tube drawing mechanism be equipped with level to the vertical slideway to motion, vertically on the slideway of motion, manipulator is housed.
6. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, described die is comprised of die cavity, self-locking mechanism and pulley.
7. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, described former pushing mechanism, send mold mechanism all to be comprised of cylinder and push rod, send mold mechanism that die is pushed into and embraces in mold mechanism and punch engagement.
8. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, the described molding machine structure of telling has adopted one group of extrusion plasticizing screw rod bull to tell the structure of moulding simultaneously.
9. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, described drafting mechanism is comprised of manipulator and cylinder, and recoverable track is comprised of track and shockproof buffer mechanism.
10. die return type full automatic flexible tube shoulder-injecting machine as claimed in claim 1, is characterized in that, described cooling system forms by punch being carried out to water cooling and die is carried out to the cooling two parts of wind.
CN 200910057511 2009-06-30 2009-06-30 Die return type full automatic flexible tube shoulder-injecting machine Expired - Fee Related CN101934567B (en)

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CN101934567B true CN101934567B (en) 2013-12-18

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102744831B (en) * 2012-07-05 2014-07-09 南通宝田包装科技有限公司 Automatic high speed flexible pipe shoulder forming machine
CN106476199B (en) * 2015-09-02 2018-08-21 上海具新自动化设备有限公司 Upper shoulder bowl is compression molded into pattern shoulder-injection machine
CN107839265B (en) * 2017-09-19 2019-11-19 南通市通州区三槐机械制造有限公司 A kind of hose process units with hose distributor gear
CN107856332B (en) * 2017-11-22 2019-06-21 南通宝田包装科技有限公司 A kind of full-automatic double-ended shoulder-injection machine
CN109367960A (en) * 2018-08-27 2019-02-22 深圳市通产丽星股份有限公司 A kind of preparation method of tubular container and 3D sense of touch tubular container prepared therefrom
CN109333918A (en) * 2018-11-19 2019-02-15 广州市民采包装科技有限公司 A kind of multi-functional automatic intubation machine
CN115042374A (en) * 2022-05-09 2022-09-13 上海盖艺模塑科技有限公司 Full-automatic injection head die for inserting pipe

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