CN101906565A - Carbide-containing ausferrite spheroidal graphite cast iron grinding ball and manufacturing method thereof - Google Patents

Carbide-containing ausferrite spheroidal graphite cast iron grinding ball and manufacturing method thereof Download PDF

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CN101906565A
CN101906565A CN2009100691738A CN200910069173A CN101906565A CN 101906565 A CN101906565 A CN 101906565A CN 2009100691738 A CN2009100691738 A CN 2009100691738A CN 200910069173 A CN200910069173 A CN 200910069173A CN 101906565 A CN101906565 A CN 101906565A
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carbide
iron
spheroidal graphite
cast iron
graphite cast
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CN101906565B (en
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刘金海
李国禄
郝晓燕
赵雪勃
王磊
张纯伟
张会友
边泊乾
王绍勤
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QIANXI ADI MECHANICAL CASTING CO Ltd
Hebei University of Technology
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QIANXI ADI MECHANICAL CASTING CO Ltd
Hebei University of Technology
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Abstract

The invention discloses a carbide-containing ausferrite spheroidal graphite cast iron grinding ball and a manufacturing method thereof, relating to a cast iron alloy containing spheroidal graphite. The grinding ball comprises the following chemical elements in percentage by mass: 3.3 to 3.7 percent of C, 2.4 to 3.3 percent of Si, 2.5 to 3.6 percent of Mn, 0.6 to 1.5 percent of Cr, less than 0.08 percent of P, less than 0.025 percent of S, 0.03 to 0.05 percent of Mg, 0.02 to 0.04 percent of Re and the balance of Fe. The preparation method of the grinding ball comprises the following steps of: (1) raw material preparation and smelting; (2) spheroidization and inoculation; and (3) isothermal quenching heat treatment. In the invention, a certain quantity of carbides and graphite balls are formed in a grinding ball casting-state structure by utilizing a sand lined metal casting technology; and an ausferrite base body with excellent comprehensive mechanical property is obtained by adopting an isothermal quenching technology; and as a certain quantity of carbides are distributed in the ausferrite base body, the carbide-containing ausferrite spheroidal graphite cast iron grinding ball has high wear resistance and toughness.

Description

Carbide-containing ausferrite spheroidal graphite cast iron grinding ball and manufacture method thereof
Technical field
Technical scheme of the present invention relates to the cast iron alloy that contains spheroidal graphite, specifically carbide-containing ausferrite spheroidal graphite cast iron grinding ball and manufacture method thereof.
Background technology
Iron ore is the main raw material of ironmaking and steel-making, and in iron-making production, ore must pass through crushing grinding, surplus needing thus that the abrading-ball that consumes is annual and reaching 180 ten thousand tons.And the abrading-ball of metallurgical and mine industry consumption accounts for 70% of abrading-ball total amount consumed.How to improve metallurgical and the abrading-ball work-ing life of mine industry in iron-making production, to reduce production costs, be the problem that domestic and international research institution and manufacturing enterprise paid attention to always.
At present, the grinding ball material of using in industries such as metallurgy, mine and cement mainly contains forged steel abrading-ball, HI-chrome cast iron for grinding balls and low-chromium cast-iron grinding ball.Forged steel abrading-ball production efficiency height, toughness height, but hardness is lower, and wear resistance is relatively poor.The HI-chrome cast iron for grinding balls chrome content is 12~16%, matrix has two kinds of as cast condition troostite and quenched martensites, under dry grinding grinding abrasion working conditions such as coal-grinding powder and cement, shown good wear resistance, but under the wet-milling working condition of mine powdered iron ore, its wear resistance reduces greatly, because price is higher, do not demonstrate good cost performance in addition.The low-chromium cast-iron grinding ball chrome content is 1~3%, and its price higher chromium cast-iron grinding ball is low, but volume hardness is lower, and toughness is lower, and wear resistance is relatively poor, and the chip index height.
In recent years, domestic-developed several ductile iron grinding balls.CN1035138 discloses " manufacture method of austempering ductile iron abrading-ball ", the chemical ingredients of its abrading-ball is: 3.3-3.7%C, 2.2-2.6%Si, 0.4-0.7%Mn, P<0.09%, adopt the technology of isothermal quenching to make abrading-ball, the good toughness of abrading-ball does not lose circle, percentage of damage low (<0.06%), but, for the abrading-ball of diameter greater than 100mm, hardening capacity is lower, and there are three tissue regions in the abrading-ball section: the surface is bainite+austenite, transition layer is troostite+bainite, and heart portion is troostitic structures.This causes the abrading-ball Hardness Distribution inhomogeneous, and volume hardness reduces.CN1262338 has disclosed " martensite/bainite compounded cast iron abrading-ball and production method ", its chemical ingredients is: 3.4-3.8%C, 2.4-3.4%Si, 2.0-3.5%Mn, 0.1-0.5%Cr, 0.2-0.8%Cu, 0.003-0.03%B, P<0.08%, S<0.05%, its thermal treatment process are immediate quenching+tempering, when abrading-ball is cooled to 920-1000 ℃ in casting mold, unpack air cooling to 780-820 ℃, quench in the water glass solution, be cooled to 50-120 ℃, take out low-temperaturetempering, the shortcoming of this technology is that on-the-spot processing parameter is wayward, the mill ball quality instability.CN1944700 has reported " a kind of bainite ductile iron abrading-ball and manufacture craft thereof ", this technology utilization medium-frequency induction furnace melting is prepared ductile iron grinding ball in conjunction with vacuum-evaporative pattern casting, adopt the control thermal treatment process that abrading-ball is heat-treated to obtain the bainite heterogeneous structure then, carry out low-temperaturetempering at last, the shortcoming of this technology is that polystyrene foam cavityless casting abrading-ball is easy to generate black slag, vacuum dry sand consolidation, and speed of cooling is slow, abrading-ball volume hardness is low, wears no resistance.CN1134468 discloses " bainite ductile iron abrading-ball ", the continuous refrigerative mode of this process using sodium silicate solution is quenched to abrading-ball, and hardness is greater than HRC55, but the bainite structure instability that continuous cooling obtains, cause stable mechanical property poor, occur broken ball easily.
Summary of the invention
Technical problem to be solved by this invention is: carbide-containing ausferrite spheroidal graphite cast iron grinding ball and manufacture method thereof are provided, this method is utilized the sand-lined metal mold casting technique, in the abrading-ball as-cast structure, form the carbide and the graphite pebbles of some amount, then, pass through isothermal quenching technique, obtain the good iron body matrix difficult to understand of comprehensive mechanics, because the carbide of the some amount that distributing in the iron body matrix difficult to understand, therefore carbide-containing ausferrite spheroidal graphite cast iron grinding ball has high wear resistance and toughness, thereby it is wayward to have overcome in the prior art on-the-spot processing parameter, causes the mill ball quality instability; Polystyrene foam cavityless casting abrading-ball is easy to generate black slag, vacuum dry sand consolidation, and speed of cooling is slow, causes abrading-ball volume hardness low, wears no resistance; Continuously the bainite structure instability that obtains of cooling causes stable mechanical property poor, occurs broken ball easily and causes the abrading-ball Hardness Distribution inhomogeneous with the method for CN1035138, many shortcomings of volume hardness reduction.
The present invention solves this technical problem the technical scheme that is adopted: carbide-containing ausferrite spheroidal graphite cast iron grinding ball, the mass percent that its chemical element is formed is: 3.3~3.7%C, 2.4~3.3%Si, 2.5~3.6%Mn, 0.6~1.5%Cr, P<0.08%, S<0.025%, 0.03~0.05%Mg, 0.02~0.04%Re and all the other are Fe.
The metallographic structure of above-mentioned carbide-containing ausferrite spheroidal graphite cast iron grinding ball mainly is made up of iron body difficult to understand, carbide and graphite pebbles.
The metallographic structure of above-mentioned carbide-containing ausferrite spheroidal graphite cast iron grinding ball is made up of the martensite of iron body difficult to understand, carbide, graphite pebbles and trace.
The manufacture method of carbide-containing ausferrite spheroidal graphite cast iron grinding ball the steps include:
The first step, preparation of raw material and melting
By the mass percent of element is that 3.3~3.7%C, 2.4~3.3%Si, 2.5~3.6%Mn, 0.6~1.5%Cr, P<0.08%, S<0.025%, 0.03~0.05%Mg, 0.02~0.04%Re and all the other are Fe, preparation raw material, the raw material for preparing is put into medium-frequency induction furnace, be warming up to whole feed composition fusings, and being smelted into iron body spheroidal graphite cast iron original iron melt difficult to understand, tapping temperature is 1500~1550 ℃;
Second step, spheroidizing and inoculation
The first step is made the iron body spheroidal graphite cast iron original iron melt difficult to understand of coming out of the stove carry out spheroidizing and inoculation, it is that 5~7%Mg, 1~3%Re, 40~45%Si and all the other are the RE-Mg-ferrosilicon alloy of iron that nodulizing agent adopts the mass percent of elementary composition, and its add-on is 1.1~1.8% of an iron body spheroidal graphite cast iron original iron melt quality difficult to understand; It is 1~3%Ba, 70~75%Si and all the other ferrous alloy containing barium and silicons that contains for iron that nucleating agent adopts the mass percent of elementary composition, its add-on is 0.4~1.0% of an iron body spheroidal graphite cast iron original iron melt quality difficult to understand, then nodularization and the good iron body spheroidal graphite cast iron original iron melt difficult to understand of inoculation are poured in the sand-lined metal mold, make the pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide after this iron body spheroidal graphite cast iron original iron melt cooling difficult to understand of handling well, its carbide content is 5~25% of this abrading-ball total mass;
The 3rd step, isothermal quenching thermal treatment
The second pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide that make of step is heated to 880~950 ℃, is incubated 1~4 hour, quenching rapidly then into temperature is that 190~300 ℃ mass percent concentration is 50%NaNO 3+ mass percent concentration is 50%KNO 3In the nitrate solution, 1~5 hour hold-time, take out then and in air, be cooled to room temperature, finally make carbide-containing ausferrite spheroidal graphite cast iron grinding ball, the mass percent that its chemical element is formed is: 3.3~3.7%C, 2.4~3.3%Si, 2.5~3.6%Mn, 0.6~1.5%Cr, P<0.08%, S<0.025%, 0.03~0.05%Mg, 0.02~0.04%Re and all the other are Fe, and its metallographic structure mainly is made up of iron body difficult to understand, carbide and graphite pebbles;
In the manufacture method of above-mentioned carbide-containing ausferrite spheroidal graphite cast iron grinding ball, related per-cent is mass percent.
The manufacture method of above-mentioned carbide-containing ausferrite spheroidal graphite cast iron grinding ball finally makes carbide-containing ausferrite spheroidal graphite cast iron grinding ball, and its metallographic structure is made up of the martensite of iron body difficult to understand, carbide, graphite pebbles and trace.
In the manufacture method of above-mentioned carbide-containing ausferrite spheroidal graphite cast iron grinding ball, the obtained pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide of second step, its carbide content is to control by the mass percent cooperation between the two that used element chemistry composition in the thickness of layer of sand and the first step preparation raw material is covered in adjustment, when covering sand layer thickness is 3~5mm, when 1.0~1.5%Cr in the first step preparation raw material and 2.5~2.8%Si, the carbide content of this abrading-ball is 15~25%; When covering sand layer thickness is 6~9mm, and when 0.6~0.9%Cr in the first step preparation raw material and 2.8-3.5%Si, the carbide content of this abrading-ball is 5~15%.
The invention has the beneficial effects as follows: compare with the technology of existing ductile iron grinding ball and preparation method thereof, obvious improvement of the present invention is:
(1) the inventive method utilize sand-lined metal mold technology to improve to handle well iron body spheroidal graphite cast iron original iron melt crystallization difficult to understand the time speed of cooling, life-span that again can the protective money genotype, accurately control the content of carbide, improve number of graphite ball.
(2) the inventive method utilizes isothermal quenching technique to obtain iron body matrix difficult to understand, and its tissue distribution is even, helps improving the mechanical property of ductile iron grinding ball product.Evidence, the carbide-containing ausferrite spheroidal graphite cast iron grinding ball body impelling strength that the present invention makes is more than 3 times of HI-chrome cast iron for grinding balls, be 4~5 times of low-chromium cast-iron grinding ball, hardness is higher than HI-chrome cast iron for grinding balls and low-chromium cast-iron grinding ball, wear resistance is good, impact fatigue life-span height, not broken ball has improved the mill efficiency of ore.
(3) use the inventive method, the Hardness Distribution of the carbide-containing ausferrite spheroidal graphite cast iron grinding ball that process isothermal quenching thermal treatment makes as shown in Figure 2.Its volume hardness surpasses HRC57, and the impelling strength of abrading-ball body can reach 10J/cm 2More than, the abrading-ball of diameter 100mm, inside and outside difference of hardness is less than HRC3.Show that abrading-ball is not broken through fall sphere test, its ball falling impact fatigue lifetime is above 10000 times.
The further detailed proof of following embodiment beneficial effect of the present invention.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
The metallographic structure figure of the carbide-containing ausferrite spheroidal graphite cast iron grinding ball that Fig. 1 makes with the inventive method.
The diameter that Fig. 2 makes with the inventive method is the hardness distribution of the carbide-containing ausferrite spheroidal graphite cast iron grinding ball of 100mm.
Embodiment
Embodiment 1
The first step, preparation of raw material and melting
By the mass percent of element be 3.6%C, 2.5%Si, 2.5%Mn, 0.6%Cr,<0.07%P,<0.025%S, 0.04%Mg, 0.03%Re and all the other are Fe, preparation raw material, the raw material for preparing is put into medium-frequency induction furnace, be warming up to whole feed composition fusings and be smelted into iron body spheroidal graphite cast iron original iron melt difficult to understand, tapping temperature is 1500 ℃;
Second step, spheroidizing and inoculation
The first step is made the iron body spheroidal graphite cast iron original iron melt difficult to understand of coming out of the stove carry out spheroidizing and inoculation, it is that 5~7%Mg, 1~3%Re, 40~45%Si and all the other are the RE-Mg-ferrosilicon alloy of iron that nodulizing agent adopts the mass percent of elementary composition, and its add-on is the weight percent 1.4% of iron body spheroidal graphite cast iron original iron melt weight difficult to understand; It is 1~3%Ba that nucleating agent adopts the mass percent of elementary composition, 70~75%Si and all the other contain for iron that ferrous alloy containing barium and silicon is surplus to be the RE-Mg-ferrosilicon alloy of iron, its add-on is the weight percent 0.7% of iron body spheroidal graphite cast iron original iron melt weight difficult to understand, then nodularization and the good iron body spheroidal graphite cast iron original iron melt difficult to understand of inoculation are poured into and cover in the sand-lined metal mold that sand layer thickness is 6~9mm, make the pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide after this iron body spheroidal graphite cast iron original iron melt cooling difficult to understand of handling well, its carbide content is the per-cent 10% of this abrading-ball total mass, as-cast metallographic structure's analysis revealed, matrix are perlite;
The 3rd step, isothermal quenching thermal treatment
The second pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide that make of step is heated to 900 ℃, is incubated 2 hours, quenching rapidly then into temperature is that 190~240 ℃ mass percent concentration is 50%NaNO 3+ mass percent concentration is 50%KNO 3In the nitrate solution, 2~4 hours hold-times, take out then and in air, be cooled to room temperature, finally make carbide-containing ausferrite spheroidal graphite cast iron grinding ball, the mass percent that its chemical element is formed is: 3.6%C, 2.5%Si, 2.5%Mn, 0.6%Cr,<0.07%P,<0.025%S, 0.04%Mg, 0.03%Re and all the other are Fe, the metallographic structure of this abrading-ball mainly is made up of iron body difficult to understand, carbide and graphite pebbles.The volume hardness HRC58.8 of this abrading-ball, the impelling strength of abrading-ball body reaches 10.2J/cm 2, ball falling impact reaches 10450 times fatigue lifetime.
Embodiment 2
The first step, preparation of raw material and melting
By the mass percent of element be 3.7%C, 3.2%Si, 3.5%Mn, 1.5%Cr,<0.06%P,<0.025%S, 0.03%Mg, 0.02%Re and all the other are Fe, preparation raw material, the raw material for preparing is put into medium-frequency induction furnace, be warming up to whole feed composition fusings and be smelted into iron body spheroidal graphite cast iron original iron melt difficult to understand, tapping temperature is 1550 ℃;
Second step, spheroidizing and inoculation
The first step is made the iron body spheroidal graphite cast iron original iron melt difficult to understand of coming out of the stove carry out spheroidizing and inoculation, it is that 5~7%Mg, 1~3%Re, 40~45%Si and all the other are the RE-Mg-ferrosilicon alloy of iron that nodulizing agent adopts the mass percent of elementary composition, and its add-on is the weight percent 1.8% of iron body spheroidal graphite cast iron original iron melt weight difficult to understand; It is 1~3%Ba that nucleating agent adopts the mass percent of elementary composition, 70~75%Si and all the other contain for iron that ferrous alloy containing barium and silicon is surplus to be the RE-Mg-ferrosilicon alloy of iron, its add-on is the weight percent 0.4% of iron body spheroidal graphite cast iron original iron melt weight difficult to understand, then nodularization and the good iron body spheroidal graphite cast iron original iron melt difficult to understand of inoculation are poured into and cover in the sand-lined metal mold that sand layer thickness is 3~5mm, make the pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide after this iron body spheroidal graphite cast iron original iron melt cooling difficult to understand of handling well, its carbide content is the per-cent 25% of this abrading-ball total mass, as-cast metallographic structure's analysis revealed, matrix are perlite;
The 3rd step, isothermal quenching thermal treatment
The second pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide that make of step is heated to 950 ℃, is incubated 1 hour, quenching rapidly then into temperature is that 240~260 ℃ mass percent concentration is 50%NaNO 3+ mass percent concentration is 50%KNO 3In the nitrate solution, 1~3 hour hold-time, take out then and in air, be cooled to room temperature, finally make carbide-containing ausferrite spheroidal graphite cast iron grinding ball, the mass percent that its chemical element is formed is: 3.7%C, 3.2%Si, 3.5%Mn, 1.5%Cr,<0.06%P,<0.025%S, 0.03%Mg, 0.02%Re and all the other are Fe, the metallographic structure of this abrading-ball mainly is made up of iron body difficult to understand, carbide and graphite pebbles.The volume hardness HRC57.9 of this abrading-ball, the impelling strength of abrading-ball body reaches 11.2J/cm 2, ball falling impact reaches 10780 times fatigue lifetime.
Embodiment 3
The first step, preparation of raw material and melting
By the mass percent of element be 3.4%C, 3.0%Si, 2.8%Mn, 1.0%Cr,<0.08%P,<0.022%S, 0.05%Mg, 0.04%Re and all the other are Fe, preparation raw material, the raw material for preparing is put into medium-frequency induction furnace, be warming up to whole feed composition fusings and be smelted into iron body spheroidal graphite cast iron original iron melt difficult to understand, tapping temperature is 1520 ℃;
Second step, spheroidizing and inoculation
The first step is made the iron body spheroidal graphite cast iron original iron melt difficult to understand of coming out of the stove carry out spheroidizing and inoculation, it is that 5~7%Mg, 1~3%Re, 40~45%Si and all the other are the RE-Mg-ferrosilicon alloy of iron that nodulizing agent adopts the mass percent of elementary composition, and its add-on is the weight percent 1.15% of iron body spheroidal graphite cast iron original iron melt weight difficult to understand; It is 1~3%Ba that nucleating agent adopts the mass percent of elementary composition, 70~75%Si and all the other contain for iron that ferrous alloy containing barium and silicon is surplus to be the RE-Mg-ferrosilicon alloy of iron, its add-on is the weight percent 1.0% of iron body spheroidal graphite cast iron original iron melt weight difficult to understand, then nodularization and the good iron body spheroidal graphite cast iron original iron melt difficult to understand of inoculation are poured into and cover in the sand-lined metal mold that sand layer thickness is 6~9mm, make the pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide after this iron body spheroidal graphite cast iron original iron melt cooling difficult to understand of handling well, its carbide content is the per-cent 5% of this abrading-ball total mass, as-cast metallographic structure's analysis revealed, matrix are perlite;
The 3rd step, isothermal quenching thermal treatment
The second pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide that make of step is heated to 880 ℃, is incubated 4 hours, quenching rapidly then into temperature is that 260~300 ℃ mass percent concentration is 50%NaNO 3+ mass percent concentration is 50%KNO 3In the nitrate solution, 3~5 hours hold-times, take out then and in air, be cooled to room temperature, finally make carbide-containing ausferrite spheroidal graphite cast iron grinding ball, the mass percent that its chemical element is formed is: 3.4%C, 3.0%Si, 2.8%Mn, 1.0%Cr,<0.08%P,<0.022%S, 0.05%Mg, 0.04%Re and all the other are Fe, the metallographic structure of this abrading-ball mainly is made up of iron body difficult to understand, carbide and graphite pebbles.The volume hardness HRC57.1 of this abrading-ball, the impelling strength of abrading-ball body can reach 12.5J/cm 2, ball falling impact reaches 11006 times fatigue lifetime.
Fig. 1 shows in the above-described embodiments, mainly is made up of iron body difficult to understand, carbide and graphite pebbles through the metallographic structure of the prepared carbide-containing ausferrite spheroidal graphite cast iron grinding ball of isothermal quenching thermal treatment, also contains the martensite of trace.
Fig. 2 shows the Hardness Distribution of the carbide iron body difficult to understand ductile iron grinding ball that makes through isothermal quenching thermal treatment in the foregoing description.These abrading-ball volume hardness surpass HRC57, and the impelling strength of body can reach 10J/cm 2More than.The inside and outside difference of hardness of the abrading-ball of diameter 100mm is less than HRC3.Show that its ball falling impact fatigue lifetime is above 10000 times through fall sphere test.

Claims (6)

1. carbide-containing ausferrite spheroidal graphite cast iron grinding ball is characterized in that: the mass percent that its chemical element is formed is: 3.3~3.7%C, 2.4~3.3%Si, 2.5~3.6%Mn, 0.6~1.5%Cr, P<0.08%, S<0.025%, 0.03~0.05%Mg, 0.02~0.04%Re and all the other are Fe.
2. carbide-containing ausferrite spheroidal graphite cast iron grinding ball according to claim 1 is characterized in that: the metallographic structure of this abrading-ball mainly is made up of iron body difficult to understand, carbide and graphite pebbles.
3. carbide-containing ausferrite spheroidal graphite cast iron grinding ball according to claim 1 and 2 is characterized in that: the metallographic structure of this abrading-ball is made up of the martensite of iron body difficult to understand, carbide, graphite pebbles and trace.
4. the preparation method of carbide-containing ausferrite spheroidal graphite cast iron grinding ball is characterized in that: the steps include:
The first step, preparation of raw material and melting
By the mass percent of element is that 3.3~3.7%C, 2.4~3.3%Si, 2.5~3.6%Mn, 0.6~1.5%Cr, P<0.08%, S<0.025%, 0.03~0.05%Mg, 0.02~0.04%Re and all the other are Fe, preparation raw material, the raw material for preparing is put into medium-frequency induction furnace, be warming up to whole feed composition fusings, and being smelted into iron body spheroidal graphite cast iron original iron melt difficult to understand, tapping temperature is 1500~1550 ℃;
Second step, spheroidizing and inoculation
The first step is made the iron body spheroidal graphite cast iron original iron melt difficult to understand of coming out of the stove carry out spheroidizing and inoculation, it is that 5~7%Mg, 1~3%Re, 40~45%Si and all the other are the RE-Mg-ferrosilicon alloy of iron that nodulizing agent adopts the mass percent of elementary composition, and its add-on is 1.1~1.8% of an iron body spheroidal graphite cast iron original iron melt quality difficult to understand; It is 1~3%Ba, 70~75%Si and all the other ferrous alloy containing barium and silicons that contains for iron that nucleating agent adopts the mass percent of elementary composition, its add-on is 0.4~1.0% of an iron body spheroidal graphite cast iron original iron melt quality difficult to understand, then nodularization and the good iron body spheroidal graphite cast iron original iron melt difficult to understand of inoculation are poured in the sand-lined metal mold, make the pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide after this iron body spheroidal graphite cast iron original iron melt cooling difficult to understand of handling well, its carbide content is 5~25% of this abrading-ball total mass;
The 3rd step, isothermal quenching thermal treatment
The second pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide that make of step is heated to 880~950 ℃, is incubated 1~4 hour, quenching rapidly then into temperature is that 190~300 ℃ mass percent concentration is 50%NaNO 3+ mass percent concentration is 50%KNO 3In the nitrate solution, 1~5 hour hold-time, take out then and in air, be cooled to room temperature, finally make carbide-containing ausferrite spheroidal graphite cast iron grinding ball, the mass percent that its chemical element is formed is: 3.3~3.7%C, 2.4~3.3%Si, 2.5~3.6%Mn, 0.6~1.5%Cr, P<0.08%, S<0.025%, 0.03~0.05%Mg, 0.02~0.04%Re and all the other are Fe, and its metallographic structure mainly is made up of iron body difficult to understand, carbide and graphite pebbles;
In the manufacture method of above-mentioned carbide-containing ausferrite spheroidal graphite cast iron grinding ball, related per-cent is mass percent.
5. the preparation method of carbide-containing ausferrite spheroidal graphite cast iron grinding ball according to claim 4 is characterized in that: finally make carbide-containing ausferrite spheroidal graphite cast iron grinding ball, its metallographic structure is made up of the martensite of iron body difficult to understand, carbide, graphite pebbles and trace.
6. the preparation method of carbide-containing ausferrite spheroidal graphite cast iron grinding ball according to claim 4, it is characterized in that: the obtained pearlite matrix ductile iron grinding ball that contains graphite pebbles and carbide of second step, its carbide content is to control by the mass percent cooperation between the two that used element chemistry composition in the thickness of layer of sand and the first step preparation raw material is covered in adjustment, when covering sand layer thickness is 3~5mm, when 1.0~1.5%Cr in the first step preparation raw material and 2.5~2.8%Si, the carbide content of this abrading-ball is 15~25%; When covering sand layer thickness is 6~9mm, and when 0.6~0.9%Cr in the first step preparation raw material and 2.8-3.5%Si, the carbide content of this abrading-ball is 5~15%.
CN2009100691738A 2009-06-08 2009-06-08 Carbide-containing ausferrite spheroidal graphite cast iron grinding ball and manufacturing method thereof Expired - Fee Related CN101906565B (en)

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Cited By (28)

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CN102011044A (en) * 2010-12-15 2011-04-13 安徽省宁国耐磨配件总厂 Continuous-casting martensitic spheroidal graphite cast iron lining plate and machining process thereof
CN102094147A (en) * 2011-03-24 2011-06-15 河北工业大学 Control method for producing low temperature spheroidal graphite cast iron
CN102251167A (en) * 2011-06-29 2011-11-23 乐金电子(秦皇岛)有限公司 Manufacture method of slip sheet of air conditioner compressor
CN102925785A (en) * 2012-11-20 2013-02-13 齐齐哈尔市精铸良铸造有限责任公司 Method for preparing ADI spheroidal graphite cast iron cushion block casts through vertical casting
CN103014478A (en) * 2012-12-18 2013-04-03 鞍钢集团矿业公司 Short-process semi-solid cast wear-resistant ball and manufacturing method thereof
CN103060668A (en) * 2013-01-07 2013-04-24 北京工业大学 Carbide-containing ductile iron and its making method
CN103131937A (en) * 2013-01-28 2013-06-05 天津万立鑫晟新材料技术研究院有限公司 Carbide-containing isothermal quenching nodular cast iron and preparation method thereof
CN103266263A (en) * 2013-05-14 2013-08-28 河北工业大学 Manufacturing method of wear-resisting elbow of concrete pump truck cantilever
CN103341492A (en) * 2013-06-25 2013-10-09 常州凯达重工科技有限公司 Roller for rolling large profile steel and manufacturing technology of roller
CN103789603A (en) * 2014-01-24 2014-05-14 宁国市中意耐磨材料有限公司 Ausferrite nodular iron casting with adjustable performance and manufacturing method thereof
CN104128564A (en) * 2014-08-20 2014-11-05 侯马市晋烽机械铸造有限公司 Casting process of sand-lined metal mold cast nodular iron hinge lug
CN104152792A (en) * 2014-08-16 2014-11-19 河北工业大学 Ausferrite ductile cast iron grinding ball
CN104152813A (en) * 2014-07-14 2014-11-19 安徽省三方耐磨股份有限公司 Low-chromium multicomponent alloy casting ball
CN104233051A (en) * 2014-08-30 2014-12-24 广东省工业技术研究院(广州有色金属研究院) Carbide-containing ausferrite nodular cast iron and preparation method thereof
CN104831024A (en) * 2015-05-11 2015-08-12 柳州金盾机械有限公司 Process for isothermal quenching heat treatment of ausferrite ductile cast iron grinding balls
CN104831156A (en) * 2015-05-11 2015-08-12 柳州金盾机械有限公司 Method for micro-alloying treatment of ausferrite ductile cast iron grinding balls
CN105603294A (en) * 2015-12-31 2016-05-25 河南纽威机械制造有限公司 Method for improving wear resistance of centrifugal type nodular cast iron pump case
CN106282753A (en) * 2016-08-25 2017-01-04 宁国东方碾磨材料股份有限公司 A kind of high-carbon low-chromium super abrasive spheroidal graphite cast ball and preparation method thereof
CN107142353A (en) * 2017-03-31 2017-09-08 昆明理工大学 A kind of preparation method of austenite bainite ductile iron abrading-ball
CN107737874A (en) * 2017-09-22 2018-02-27 西峡县内燃机进排气管有限责任公司 Heat resisting cast steel turbocharger turbine housing iron die sand casting process
CN108754302A (en) * 2018-08-14 2018-11-06 北京工业大学 A kind of high-ductility high wear-resistant carbide-containing austempering ductile iron and preparation method thereof
CN110423865A (en) * 2019-08-23 2019-11-08 宁国市华丰耐磨材料有限公司 A kind of heat treatment method of Austria's iron body ductile iron abrading-ball
CN110527899A (en) * 2019-07-09 2019-12-03 南通市嘉诚机械有限公司 A kind of ductile cast iron material applied on antidetonation high intensity water-cooling middle
CN110964973A (en) * 2019-12-25 2020-04-07 北京工业大学 High-manganese CADI and heat treatment method thereof
CN111910121A (en) * 2020-09-02 2020-11-10 宁国市华丰耐磨材料有限公司 High-hardness ausferrite cast iron lining plate based on 3D printing modeling and preparation method
CN115491578A (en) * 2022-08-30 2022-12-20 西安理工大学 Material for high-performance aluminum alloy cutting tool and preparation method thereof
CN115652186A (en) * 2022-11-08 2023-01-31 内蒙古中天宏远稀土新材料股份公司 Preparation method of nodular cast iron grinding ball
CN115710679A (en) * 2022-11-17 2023-02-24 西安共晶金属科技有限公司 Carbide precipitation hardening type austenitic steel/spherical graphite composite material section bar and preparation method thereof

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CN102011044B (en) * 2010-12-15 2014-08-27 安徽省宁国耐磨配件总厂 Continuous-casting martensitic spheroidal graphite cast iron lining plate and machining process thereof
CN102011044A (en) * 2010-12-15 2011-04-13 安徽省宁国耐磨配件总厂 Continuous-casting martensitic spheroidal graphite cast iron lining plate and machining process thereof
CN102094147A (en) * 2011-03-24 2011-06-15 河北工业大学 Control method for producing low temperature spheroidal graphite cast iron
CN102094147B (en) * 2011-03-24 2012-03-21 河北工业大学 Control method for producing low temperature spheroidal graphite cast iron
CN102251167A (en) * 2011-06-29 2011-11-23 乐金电子(秦皇岛)有限公司 Manufacture method of slip sheet of air conditioner compressor
CN102251167B (en) * 2011-06-29 2013-09-11 乐金电子(秦皇岛)有限公司 Manufacture method of slip sheet of air conditioner compressor
CN102925785A (en) * 2012-11-20 2013-02-13 齐齐哈尔市精铸良铸造有限责任公司 Method for preparing ADI spheroidal graphite cast iron cushion block casts through vertical casting
CN103014478A (en) * 2012-12-18 2013-04-03 鞍钢集团矿业公司 Short-process semi-solid cast wear-resistant ball and manufacturing method thereof
CN103060668A (en) * 2013-01-07 2013-04-24 北京工业大学 Carbide-containing ductile iron and its making method
CN103060668B (en) * 2013-01-07 2015-03-04 北京工业大学 Carbide-containing ductile iron and its making method
CN103131937A (en) * 2013-01-28 2013-06-05 天津万立鑫晟新材料技术研究院有限公司 Carbide-containing isothermal quenching nodular cast iron and preparation method thereof
CN103266263A (en) * 2013-05-14 2013-08-28 河北工业大学 Manufacturing method of wear-resisting elbow of concrete pump truck cantilever
CN103341492A (en) * 2013-06-25 2013-10-09 常州凯达重工科技有限公司 Roller for rolling large profile steel and manufacturing technology of roller
CN103341492B (en) * 2013-06-25 2016-01-20 常州凯达重工科技有限公司 For roll and the production technology thereof of rolling heavy section steel
CN103789603A (en) * 2014-01-24 2014-05-14 宁国市中意耐磨材料有限公司 Ausferrite nodular iron casting with adjustable performance and manufacturing method thereof
CN104152813A (en) * 2014-07-14 2014-11-19 安徽省三方耐磨股份有限公司 Low-chromium multicomponent alloy casting ball
CN104152792A (en) * 2014-08-16 2014-11-19 河北工业大学 Ausferrite ductile cast iron grinding ball
CN104152792B (en) * 2014-08-16 2016-06-01 河北工业大学 A kind of iron body ductile iron grinding ball difficult to understand
CN104128564A (en) * 2014-08-20 2014-11-05 侯马市晋烽机械铸造有限公司 Casting process of sand-lined metal mold cast nodular iron hinge lug
CN104233051A (en) * 2014-08-30 2014-12-24 广东省工业技术研究院(广州有色金属研究院) Carbide-containing ausferrite nodular cast iron and preparation method thereof
CN104831024A (en) * 2015-05-11 2015-08-12 柳州金盾机械有限公司 Process for isothermal quenching heat treatment of ausferrite ductile cast iron grinding balls
CN104831156A (en) * 2015-05-11 2015-08-12 柳州金盾机械有限公司 Method for micro-alloying treatment of ausferrite ductile cast iron grinding balls
CN105603294A (en) * 2015-12-31 2016-05-25 河南纽威机械制造有限公司 Method for improving wear resistance of centrifugal type nodular cast iron pump case
CN106282753A (en) * 2016-08-25 2017-01-04 宁国东方碾磨材料股份有限公司 A kind of high-carbon low-chromium super abrasive spheroidal graphite cast ball and preparation method thereof
CN107142353A (en) * 2017-03-31 2017-09-08 昆明理工大学 A kind of preparation method of austenite bainite ductile iron abrading-ball
CN107737874A (en) * 2017-09-22 2018-02-27 西峡县内燃机进排气管有限责任公司 Heat resisting cast steel turbocharger turbine housing iron die sand casting process
CN108754302A (en) * 2018-08-14 2018-11-06 北京工业大学 A kind of high-ductility high wear-resistant carbide-containing austempering ductile iron and preparation method thereof
CN110527899A (en) * 2019-07-09 2019-12-03 南通市嘉诚机械有限公司 A kind of ductile cast iron material applied on antidetonation high intensity water-cooling middle
CN110423865B (en) * 2019-08-23 2021-05-25 宁国市华丰耐磨材料有限公司 Heat treatment method of ausferrite nodular cast iron grinding ball
CN110423865A (en) * 2019-08-23 2019-11-08 宁国市华丰耐磨材料有限公司 A kind of heat treatment method of Austria's iron body ductile iron abrading-ball
CN110964973A (en) * 2019-12-25 2020-04-07 北京工业大学 High-manganese CADI and heat treatment method thereof
CN111910121A (en) * 2020-09-02 2020-11-10 宁国市华丰耐磨材料有限公司 High-hardness ausferrite cast iron lining plate based on 3D printing modeling and preparation method
CN115491578A (en) * 2022-08-30 2022-12-20 西安理工大学 Material for high-performance aluminum alloy cutting tool and preparation method thereof
CN115652186A (en) * 2022-11-08 2023-01-31 内蒙古中天宏远稀土新材料股份公司 Preparation method of nodular cast iron grinding ball
CN115652186B (en) * 2022-11-08 2023-11-24 内蒙古中天宏远稀土新材料股份公司 Preparation method of spheroidal graphite cast iron grinding ball
CN115710679A (en) * 2022-11-17 2023-02-24 西安共晶金属科技有限公司 Carbide precipitation hardening type austenitic steel/spherical graphite composite material section bar and preparation method thereof
CN115710679B (en) * 2022-11-17 2023-10-31 西安共晶金属科技有限公司 Carbide precipitation hardening austenitic steel/spherical graphite composite material profile and preparation method thereof

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