CN101885941B - Underwater epoxy resin coating and preparation method thereof - Google Patents

Underwater epoxy resin coating and preparation method thereof Download PDF

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CN101885941B
CN101885941B CN2010102584644A CN201010258464A CN101885941B CN 101885941 B CN101885941 B CN 101885941B CN 2010102584644 A CN2010102584644 A CN 2010102584644A CN 201010258464 A CN201010258464 A CN 201010258464A CN 101885941 B CN101885941 B CN 101885941B
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curing agent
epoxy resin
component
amine curing
coating
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CN101885941A (en
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李光明
李跃宇
伍乾坤
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HUNAN SHINERING TECHNOLOGY Co Ltd
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Abstract

The invention discloses an underwater epoxy resin coating and a preparation method thereof. The underwater epoxy resin coating consists of a component A and a component B, wherein the component A is a composition of liquid epoxy resin, polymer hollow microspheres, white carbon black, pigment and filler; the component B is a compound curing agent blended by hydrophilic amine curing agent and oleophilic curing agent; in the component A, the mass ratio of the liquid epoxy resin to the polymer hollow microspheres to the white carbon black to the pigment and filler is 60-70: 0.05-0.1: 2-6: 30-40, and the mass sum of the components is 100; and in the component B, the mass ratio of the hydrophilic amine curing agent to the oleophilic curing agent is 1: 3-4. The mass ratio of the component A to the component B is 1: 0.25-0.35. The coating has excellent adhesive force on wet surface of underwater metallic structure and nonmetallic structure materials; the coating has good leveling property, good film formation property and smooth coating, and can form a thick film at one time; and the formed film has good protection effect on the surface of the coated material.

Description

A kind of underwater epoxy resin coating and preparation method thereof
Technical field
The present invention relates to a kind of epoxypaint and preparation method thereof, especially relate to a kind of underwater epoxy resin coating and preparation method thereof.
Background technology
Continuous development along with marine petroleum exploitation industry, port and pier, hydropower station and shipping industry; Many engineering structures that are in ocean environment; As drill cabin etc. in bracing frame, trestle, piling bar, hull bottom and the boats and ships of winning apparatus, drilling unit, offshore oil and gas storage tank, line of pipes; Because be immersed in the seawater throughout the year or receive the fluctuation of tidewater and splash, the erosion of sea life and some mobiles; Make the original preservative coat of structure wreck, produce corrosion, and these structures are difficult to move to land and keep in repair.In addition; Engineerings such as Structural Engineering in the fresh water such as dyke, reservoir, sluice, underwater pipeline; And mine, tunnel, bathing pool, hot spring, swimming pool, tank, aqua storage tank, moist local underground storehouse etc.; Iron and steel and other metal buildings, concrete constructions etc. under water also all are prone to current and corrode, and are easy to generate corrosion.In order to prolong the work-ing life of these steelwork and concrete structure, guarantee safety in production, all need adopt the solidified anticorrosive coating of constructing under water, to prevent the corrosion of all kinds of water surroundings.
Because the greatest differences of water surrounding and air ambient, the common coating of application very easily in air, construction is but very difficult under water.The existence of water is a unfavorable factor maximum in coating application and the curing of coating process.
As underwater brushable paint (being called for short " underwater coating compound "), the characteristic that should possess is: can directly carry out application to iron structure and concrete structural surface under water with suitable coating equipment; Can replace water and be attached directly on the steel surface or concrete surface that is coated with, and can be in water film-forming; Good Corrosion Protection is arranged; In water, iron and steel, concrete surface had good sticking power; To ground good wettability to be arranged; Filmed shock resistance, wear-resisting, anti-permeability performance.
The membrane formation mechanism of underwater coating compound is: coating arranges most of water through mechanical presses from the coated article surface; To remain in the big coating composition of coated surface avidity and to be coated with lip-deep moisture and to suck coating; In the paint solidification process, the moisture in the coating is squeezed coating; Cured coating is firmly attached on the coated article surface.
At present, underwater coating compound mainly contains vibrin system, ethenoid resin system and epoxy-resin systems.The coating that the vibrin system forms is thin and soft, is vulnerable to damage; The ethenoid resin system need add solvent, is unfavorable for construction, in water, solidifies not exclusively, and environment is had pollution; Epoxy-resin systems is good to substrate adhesion.Therefore, adopt the epoxypaint system more.
Owing to be bonding under water, bonding surface is attached with water, and the oleophilicity of existing underwater epoxy resin coating is strong, owes desirable to the wet surface adhesion force of metal construction, nonmetal structure material, and leveling characteristics, film-forming properties also have room for improvement.
Summary of the invention
The objective of the invention is to overcome the above-mentioned defective that existing epoxy type underwater coating compound exists; Provide a kind of there is fabulous sticking power on the wet surface of metal construction, nonmetal structure material under water; Good leveling property; Can disposable formation thick film, smooth coating is smooth, the material surface that is applied is had underwater epoxy resin coating of good protection effect and preparation method thereof.
The objective of the invention is to realize through following technical scheme:
The present invention's underwater epoxy resin coating; Constitute by A component and B component; The A component is the compsn of liquid-state epoxy resin, polymer hollow particles, WHITE CARBON BLACK and color stuffing, and the B component is the composite curing agent that wetting ability amine curing agent and oleophilicity solidifying agent are mixed and form;
In the said A component, the quality proportioning of liquid-state epoxy resin, polymer hollow particles, WHITE CARBON BLACK and color stuffing is 60-70:0.05-0.1:2-6:30-40, and each constituent mass proportioning sum is 100;
In the said B component, the quality proportioning of wetting ability amine curing agent and oleophilicity solidifying agent is 1:3-4.
The quality proportioning of A component and B component is: epoxy resin in the A component: B component=1:0.25-0.35.
Said liquid-state epoxy resin is that molecular weight is 300-500; It under the room temperature liquid low-molecular-weight epoxy resin; Be preferably the LV liquid-state epoxy resin of viscosity 400-2000mPa.s; Like YD515 epoxy resin or E-51 epoxy resin, volumetric shrinkage was less when this based epoxy resin was prone to process high solid coating and curing.
The solidifying agent of epoxy type underwater coating compound will have suitable viscosity and physical and mechanical properties, and good construction performance and suitable solidification rate under water.
Generally contain-NH 2Solidifying agent, can produce the hydrogen bond action stronger to ground than water, improve the sticking power of base-material to the metallic surface, make other corrosion factor be difficult to infiltrate.But contain-NH 2Solidifying agent in water, have certain water-solublely, the solution loss of generation can influence solidification effect.
The solidifying agent that the present invention selects for use is the composite curing agent that hydrophilic water dissolubility fat amine curing agent and two types of solidifying agent of oleophilicity solidifying agent are mixed and form.
Said water-soluble fatty amine curing agent can be PEPA fatty amine curing agent, TEPA fatty amine curing agent, TETA fatty amine curing agent, 590 fatty amine curing agents, 591 fatty amine curing agents, 593 fatty amine curing agents, 594 fatty amine curing agents or 595 fatty amine curing agents.
Said oleophilicity solidifying agent is aromatic amine curing agent or polyamide-based solidifying agent.
Said aromatic amine curing agent can be T31 amine curing agent, 810 amine curing agents, YH-82 amine curing agent, CD32-2 amine curing agent, 701 amine curing agents, 702 amine curing agents or 703 amine curing agents.
Said polyamide-based solidifying agent can be 650 polyamide curing agents or 651 polyamide curing agents.
Additive polymer polyacrylate(s) hollow microsphere, single particle diameter are a kind of table tennis shaped polymer elastomericss less than 1 micron, its aggregate tap density 6-50kg/m 3, have fabulous chemical resistance.The gas of microballoon inner sealing is given microballoon has bigger deformability, can obviously strengthen the impact strength and the toughness of polymkeric substance.This impact strength and flexible improve similar with the effect that adds softening agent and toughner, but softening agent and toughner can move inner generation of polymkeric substance, and the impact strength of polymkeric substance and toughness are descended.This transport phenomena then can not take place in polymer microballoon, thereby consequent impact strength and toughness are persistent.Polymer hollow particles owing to the ball effect of " table tennis ", can effectively be improved the coating and the leveling characteristics of coating as additive.The tap density of polymer hollow particles is minimum, only 6-50kg/m 3, the density of adding back coating descends, and can effectively reduce the sagging phenomenon that coating produces because of terrestrial gravitation.
The present invention selects for use WHITE CARBON BLACK (staple is an aerosil) to do supporting material.WHITE CARBON BLACK is white amorphous meal, light weight and loose, density≤0.128g/cm 3, water insoluble.The nacrostructure particle of WHITE CARBON BLACK is spherical.Contact with face between the single particle, be the dendritic connecting structure of chain (transient structure).Chain branch structure acts on hydrogen bond force again mutually, formation one aggregate round and round.Progenitor is atomic thin, and light weight becomes the accumulative fine particle behind the absorption moisture in air.There is hydroxyl in the WHITE CARBON BLACK microparticle surfaces.Mainly contain and isolate three kinds of hydroxyls, adjacent hydroxyl, siloxy.Wherein adjacent hydroxyl is extremely important to the absorption of polar material.The existence of these groups makes the WHITE CARBON BLACK surface have very strong wetting ability.This wetting ability can strengthen coating and the moist metal and the bonding force of concrete surface under water, helps improving the sticking power of coating on the surface of wetting.WHITE CARBON BLACK surface-area and dispersive ability are bigger, and the physical strength and the anti-tear index of polymkeric substance is significantly improved.WHITE CARBON BLACK density≤0.128g/cm 3, after the interpolation, the density of coating descends, and helps the coating sag prevention.WHITE CARBON BLACK has water absorbability, and this water absorbability helps being adsorbed in the steam that is applied the surface and gets into the inside of filming, and strengthens the bonding force of filming and being applied the surface.The WHITE CARBON BLACK specific surface area is big, and particle is little, and structural height has reinforced effects to macromolecular material, also can make coating system that thixotropy is arranged, and helps the coating construction of coating and the sagging of the back coating that prevents to construct.
Said color stuffing should be selected at least a in ground barium sulfate, red iron oxide, the iron mica for use.Add color stuffing,, also can improve anticorrosion with coat erosion function except that reducing the manufacturing cost.
The present invention's underwater epoxy resin coating A, B two components are packed respectively.
The preparation method of underwater epoxy resin coating of the present invention may further comprise the steps:
A component preparation: color stuffing with after liquid-state epoxy resin mixes, is ground to particle diameter≤30 micron of color stuffing particle with three-roller, adds WHITE CARBON BLACK again, after stirring, the adding polymer hollow particles, the after-filtration that stirs is packed.
B component preparation: wetting ability amine curing agent and oleophilicity solidifying agent press the predetermined quality proportioning respectively after the weighing, and mixing stirs, and packs.
The raw material that the present invention uses, all there is sale in market.
Constructional method: press the predetermined quality proportioning earlier, take by weighing A component, B component, mix, after stirring, can be coated with construction; During the coating construction, with coating and repeatedly roll extrusion of coated face, the adsorption moisture on venting surface is to strengthen the bonding force of coating and moist surface with spreading implement.
The A component for preparing and the compound of B component should be coated with in 1 hour and finish.
The present invention's underwater epoxy resin coating has fabulous sticking power to the wet surface of metal construction, nonmetal structure material under water, and good leveling property can disposable formation thick film, and smooth coating is smooth, and the material surface that is applied is had the good protection effect.
Embodiment
Below in conjunction with embodiment the present invention is done further explain.
Embodiment 1-6 prescription sees that table 1 1-12 is capable.
The preparation method:
A component preparation: color stuffing with after liquid-state epoxy resin mixes, is ground to particle diameter≤30 micron of color stuffing particle with three-roller, adds WHITE CARBON BLACK again, after stirring, add polymer hollow particles, restir is even, and filtration is packed.
B component preparation: after wetting ability and two types of solidifying agent of oleophilicity press the weighing of predetermined quality proportioning, mixing stirred, and packs.
Application test: take by weighing the A component 1kg for preparing, B component 0.15kg after stirring, is coated with on underwater metal and the concrete structure.All there are good film-forming properties (range estimation) and sticking power (will test coating and be coated on the steel plate that derusts, and solidify and use the cross-hatching evaluation, grade after 7 days: be excellent-sticking power 100%; Very-sticking power 95-99%; Generally-sticking power 90-95%; Difference-sticking power is less than 90%), erosion resistance is good, and (employing saline soak method is estimated: solidify in the 5wt% sodium chloride aqueous solution that is soaked in 23 ℃ after 7 days, taking-up is dried the back and is observed grade after 7 days: the surperficial no change of excellent-film, steel plate non-corroding; Very-the film surface slightly turns white the steel plate non-corroding; Generally-there is the bubble less than 2mm on the film surface, steel plate non-corroding point; There is the bubble greater than 2mm on difference-film surface, and steel plate has the corrosion point).The surface drying time 30-100min that films under water, about 24-72 of completion of cure time hour.Particular case sees that table 1 13-17 is capable.
Figure 870185DEST_PATH_IMAGE001

Claims (5)

1. underwater epoxy resin coating; It is characterized in that; Be made up of A component and B component, the A component is the compsn of liquid-state epoxy resin, polymer hollow particles, WHITE CARBON BLACK and color stuffing, and the B component is the composite curing agent that wetting ability amine curing agent and oleophilicity solidifying agent are mixed and form;
In the said A component, the quality proportioning of liquid-state epoxy resin, polymer hollow particles, WHITE CARBON BLACK and color stuffing is 60-70:0.05-0.1:2-6:30-40, and each constituent mass proportioning sum is 100;
Said liquid-state epoxy resin is that molecular weight is 300-500, and viscosity is the liquid-state epoxy resin of 400-2000mPa.s;
Said polymer hollow particles is the polyacrylate(s) hollow microsphere, and single particle diameter is a kind of table tennis shaped polymer elastomerics less than 1 micron, and its aggregate tap density is 6-50kg/m 3
In the said B component composite curing agent, the quality proportioning of wetting ability amine curing agent and oleophilicity solidifying agent is 1:3-4;
Said wetting ability amine curing agent is water-soluble fatty amine curing agent;
Said oleophilicity solidifying agent is oleophilicity aromatic amine curing agent or polyamide curing agent;
The quality proportioning of said A component and B component is 1:0.25-0.35.
2. underwater epoxy resin coating as claimed in claim 1 is characterized in that, said liquid-state epoxy resin is YD515 epoxy resin or E-51 epoxy resin.
3. according to claim 1 or claim 2 underwater epoxy resin coating is characterized in that said water-soluble fatty amine curing agent is PEPA fatty amine curing agent, TEPA fatty amine curing agent, TETA fatty amine curing agent.
4. according to claim 1 or claim 2 underwater epoxy resin coating; It is characterized in that said oleophilicity aromatic amine curing agent is T31 amine curing agent, 810 amine curing agents, YH-82 amine curing agent, CD32-2 amine curing agent, 701 amine curing agents, 702 amine curing agents or 703 amine curing agents;
Said oleophilicity polyamide curing agent is 650 polyamide curing agents or 651 polyamide curing agents.
5. the preparation method of a kind of underwater epoxy resin coating according to claim 1; It is characterized in that, may further comprise the steps:
A component preparation: color stuffing with after liquid-state epoxy resin mixes, is ground to particle diameter≤30 micron of color stuffing particle with three-roller, adds WHITE CARBON BLACK again, after stirring, the adding polymer hollow particles, the after-filtration that stirs is packed;
B component preparation: wetting ability amine curing agent and oleophilicity solidifying agent press the predetermined quality proportioning respectively after the weighing, and mixing stirs, and packs.
CN2010102584644A 2010-08-20 2010-08-20 Underwater epoxy resin coating and preparation method thereof Expired - Fee Related CN101885941B (en)

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CN107177276A (en) * 2017-05-11 2017-09-19 惠州市惠阳区嘉泰涂料有限公司 A kind of container watersoluble metal heavy anti-corrosion epoxy inner face paint and preparation method thereof
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Inventor after: Li Guangming

Inventor after: Li Yueyu

Inventor after: Wu Qiankun

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Effective date of registration: 20160422

Address after: Lengshuijiang city of Hunan Province town Duo Duo Duo Mountain Hill neighborhood School District No. 080

Patentee after: Li Guangming

Address before: Shaoshan City, Hunan province 410000 Changsha Road No. 218 Victoria Star City International room 2101

Patentee before: Hunan Shinering Technology Co., Ltd.

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