CN104448719B - Organic and inorganic hollow microsphere compounded deepwater buoyancy material and preparation method thereof - Google Patents

Organic and inorganic hollow microsphere compounded deepwater buoyancy material and preparation method thereof Download PDF

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CN104448719B
CN104448719B CN201410641162.3A CN201410641162A CN104448719B CN 104448719 B CN104448719 B CN 104448719B CN 201410641162 A CN201410641162 A CN 201410641162A CN 104448719 B CN104448719 B CN 104448719B
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parts
organic
density
hollow
microballoon
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CN104448719A (en
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乔英杰
王晓东
张晓红
邢志鹏
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Harbin Engineering University
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Harbin Engineering University
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Abstract

The invention provides an organic and inorganic hollow microsphere compounded deepwater buoyancy material and a preparation method thereof. The material is prepared from the following components in parts by mass: 100 parts of unsaturated resin, 2-4 parts of a curing agent, 0.5-2 parts of an accelerant, 10-15 parts of organic hollow microspheres and 40 parts of inorganic hollow microspheres. The invention provides the buoyancy material which provides buoyancy to an underwater device for ocean deepwater detection, ocean development and related use. The buoyancy material is low in density, high in strength and excellent in machinable property. The density of the prepared deepwater buoyancy material is 0.40-0.45g/cm<3> and the compression strength is 30-35MPa, so that the buoyancy material meets the request for deepwater universal materials.

Description

Organic deep water buoyant material compounding with inorganic hollow microspheres and preparation method
Technical field
A kind of a kind of the present invention relates to buoyant material, the present invention also relates to preparation method of buoyant material.Specifically Say it is buoyant material and its preparation that a kind of underwater units for ocean deepwater detection, ocean development and associated uses provide buoyancy Method.
Background technology
Growing to natural resources demand with people, land resources is day by day exhausted, and people have turned one's attention to money The marine field that source is enriched.Benthos widely distributed the oceanic multi-metal nodule of multiple element, submarine oil and natural gas Reserves account for the 45% of world's total amount.The resource wanting to develop and detect at deep water be unable to do without marine settings, and deep-sea ocean dress The standby net buoyancy needing buoyant material offer enough.The density of deep water buoyant material and the size of compressive resistance, directly determine The service behaviour of deep sea equipment and working depth.How to reduce the density of deep water buoyant material, improve deep water buoyant material intensity Research be increasingly subject to people's attention.
The deep-sea both domestic and external buoyant material overwhelming majority all adopts resin at present is matrix, fills inorganic hollow microspheres to drop Low-density, but the restriction being filled with maximum filling proportion of inorganic hollow microspheres, although density is permissible after exceeding maximum packing ratio Continue reduce, but resin can not fully wrapped around inorganic hollow microspheres, resin is with the interface cohesion of inorganic hollow microspheres simultaneously Poor-performing, the buoyant material compressive resistance of final preparation is very low, and has higher water absorption rate.Publication No. cn103665758 Patent document in, disclose a kind of preparation method of High-strength solid buoyancy material, it is fine that the method adopts tiny balloon to add Dimension bead prepares buoyant material, and such material can be applicable to 3000 meters of depth of waters, but its density is more than 0.5g/cm3, long service suction Water rate is higher.A kind of solid buoyancy of chemical blowing process preparation is described in the patent document of Application No. 200410030821.6 Material, density of material is less than 0.33g/cm3, compression strength only 5.5mpa is it is impossible to be applied to 1000m with headwater depth.Application number Normal using glass microballoon filling unsaturated-resin in patent application document for 201010552911.7 and 201310065622.8 Temperature prepares buoyant material, but the buoyant material density of its preparation is less than 0.45g/cm3Shi Qiangdu is respectively less than 13mpa, and intensity is more than During 30mpa, density is all higher than 0.56g/cm3.File disclosed above is not all reported and be can be applicable to more than depth of water 2000m, compressive resistance More than 30mpa, density is less than 0.45g/cm3Normal temperature preparation deep water buoyant material.
Content of the invention
It is an object of the invention to provide the organic and inorganic hollow that a kind of density is low, intensity is high, processability is excellent The deep water buoyant material that microballoon compounds.The present invention also aims to provide a kind of, moulding process relatively low to equipment requirement simple, The preparation method of the deep water buoyant material that the organic and inorganic hollow microspheres of low cost compound.
The deep water buoyant material that the organic and inorganic hollow microspheres of the present invention compound is unsaturated-resin by quality parts ratio 100 parts, 2~4 parts of curing agent, 0.5~2 part of accelerator, 10~15 parts of organic tiny balloon and 40 parts of compositions of inorganic hollow microspheres.
Described organic tiny balloon is hollow structure, and particle diameter is 20 μm, and density is 0.15g/cm3Macromolecule organic micro- Ball.
Described macromolecule organic micro-spheres are hollow epoxide resin microballoon and/or polyethylene tiny balloon.
Described inorganic hollow microspheres are particle diameters is 80 μm, and density is 0.3g/cm3Hollow glass micro-ball.
Described hollow glass micro-ball hollow be filled with air or be vacuum.
Described unsaturated-resin is epoxy vingl ester resin.Described curing agent selects methyl ethyl ketone peroxide as initiator. Described accelerator selects cobalt naphthenate or cobalt iso-octoate accelerator.
The preparation method of the deep water buoyant material that the organic and inorganic hollow microspheres of the present invention compound is:
(1) in terms of mass fraction, take 100 parts of unsaturated-resin, 2~4 parts of curing agent, 0.5~2 part of accelerator, add anti- Answer in kettle, be uniformly mixed with stirring rod, obtain resin adhesive liquid;
(2) in terms of mass fraction, 10~15 parts of organic tiny balloon and 40 parts of addition vacuum stirring of inorganic hollow microspheres are taken In machine, mix and obtain mixing microballoon;
(3) described resin adhesive liquid is added in described mixing microballoon, vacuum stirring, mixing speed 25r/min, during stirring Between 40min, mix and obtain mixed material;
(4) described mixed material is put in vacuum drying chamber, normal-temperature vacuum deaeration;
(5) it is poured in mould, normal temperature cure is molded.
The present invention provides a kind of buoyancy of buoyancy for the underwater units of ocean deepwater detection, ocean development and associated uses Material, this buoyant material is the excellent deep water buoyant material of a kind of low-density, high intensity, processability.It is mainly characterized by A kind of deep water buoyant material compounding preparation with organic tiny balloon and inorganic hollow microspheres.
The main feature of the preparation method of the present invention has: organic hollow glass micropearl is mixed with inorganic hollow microballon stirring at low speed Legal.Unsaturated-resin selects epoxy vingl ester resin;Normal temperature cured type curing agent selected by curing agent, and this normal temperature cured type solidifies Agent is methyl ethyl ketone peroxide;Accelerator is cobalt naphthenate or cobalt iso-octoate;Organic tiny balloon be hollow epoxide resin microballoon and/ Or polyethylene tiny balloon, the particle diameter of selection is 20 μm, and density is 0.15g/cm3;Inorganic hollow microspheres are hollow glass micro-ball, The particle diameter that this hollow glass microballoon is selected is 80 μm, and density is 0.3g/cm3.The present invention pass through each material composition reasonably combined, By suitable technological process, the deep water buoyant material density of preparation is relatively low, is 0.40 to 0.45g/cm3;Compressive resistance 30 to 35mpa, meets the universal material requirements in deep-sea.This forming method of the present invention is relatively low to equipment requirement, and moulding process is simple, becomes This is low.
Specific embodiment
Illustrate below and the present invention is described in more detail.
Embodiment 1:
Compound according to table 1 proportioning organic/inorganic tiny balloon respectively and prepare deep water buoyant material, concrete preparation method is:
(1) in terms of mass fraction, take 100 parts of unsaturated-resins, 2 parts, 1 part accelerator of curing agent to add in reactor, mix Close uniformly, obtain resin adhesive liquid;
(2) in terms of mass fraction, 10 parts of organic tiny balloons, 40 parts of inorganic hollow microspheres are taken to add in de-airing mixer, Mix;
(3) will obtain in the resin adhesive liquid that obtain in above-mentioned steps 1 and step 2 mixing tiny balloon addition vacuum stirring In machine, vacuum stirring, mixing speed 25r/min, mixing time 40min, mix;
(4) mixed material obtaining in above-mentioned steps 3 is put in vacuum drying chamber, vacuum defoamation under normal temperature;
(5) material obtaining above-mentioned steps 4 is poured in various moulds, by normal temperature cure shaping.
Table 1 organic/inorganic tiny balloon compounds prepares deep water buoyant material parts by weight of component
Epoxy vingl ester resin Curing agent Initiator Organic tiny balloon Inorganic hollow microspheres
Embodiment 1 100 2 1 10 40
In Table 1: methyl ethyl ketone peroxide selected by curing agent;Accelerator selects cobalt naphthenate or cobalt iso-octoate;Organic hollow Microballoon is hollow epoxide resin microballoon and/or polyethylene tiny balloon, and the particle diameter of selection is 20 μm, and density is 0.15g/cm3;Institute Stating inorganic hollow microspheres is hollow glass micro-ball, and the particle diameter that this hollow glass microballoon is selected is 80 μm, and density is 0.3g/cm3.
Performance detection is carried out to the material of embodiment 1 shaping, compression strength test a size of 50 × 50 × 50mm, water absorption rate Sample dimensions are 100 × 100 × 100mm, and experimental condition is hydrostatic pressing 20mpa, pressurize 24h.
The correlated performance of table 2 embodiment 1
As can be seen from Table 2, organic/inorganic tiny balloon according to the present invention compounds and prepares deep water buoyant material density Relatively low, density is 0.45g/cm3, compressive resistance is 35mpa, can be applied to 2000m with the marine environment of headwater depth, particularly Under waiting hydrostatic pressing 20mpa, pressurize 24h water absorption rate is less than 1%.This organic/inorganic tiny balloon compounds prepares deep water buoyancy material Still can carry out sawing after material curing molding, machining and the relevant subsequent working process such as dig, grind, inlaying.And can be selected for multiple soft Property water-repellent paint carry out surface coating, and the bonding of its base material and finish paint is closely.
Embodiment 2:
Compound according to table 3 proportioning organic/inorganic tiny balloon respectively and prepare deep water buoyant material, concrete preparation method is:
(1) in terms of mass fraction, take 100 parts of unsaturated-resins, 2 parts, 1 part accelerator of curing agent to add in reactor, mix Close uniformly, obtain resin adhesive liquid;
(2) in terms of mass fraction, 12 parts of organic tiny balloons, 40 parts of inorganic hollow microspheres are taken to add in de-airing mixer, Mix;
(3) will obtain in the resin adhesive liquid that obtain in above-mentioned steps 1 and step 2 mixing tiny balloon addition vacuum stirring In machine, vacuum stirring, mixing speed 25r/min, mixing time 40min, mix;
(4) mixed material obtaining in above-mentioned steps 3 is put in vacuum drying chamber, vacuum defoamation under normal temperature;
(5) material obtaining above-mentioned steps 4 is poured in various moulds, by normal temperature cure shaping.
Table 3 ocean deepwater pipeline light heat insulating material parts by weight of component
Epoxy vingl ester resin Curing agent Initiator Organic tiny balloon Inorganic hollow microspheres
Embodiment 2 100 2 1 12 40
In table 3: methyl ethyl ketone peroxide selected by curing agent;Accelerator selects cobalt naphthenate or cobalt iso-octoate;Organic hollow Microballoon is hollow epoxide resin microballoon and/or polyethylene tiny balloon, and the particle diameter of selection is 20 μm, and density is 0.15g/cm3;Institute Stating inorganic hollow microspheres is hollow glass micro-ball, and the particle diameter that this hollow glass microballoon is selected is 80 μm, and density is 0.3g/cm3.
Performance detection is carried out to the material of embodiment 2 shaping, compression strength test a size of 50 × 50 × 50mm, water absorption rate Sample dimensions are 100 × 100 × 100mm, and experimental condition is hydrostatic pressing 20mpa, pressurize 24h.
The correlated performance of table 4 embodiment 2
As can be seen from Table 4, organic/inorganic tiny balloon according to the present invention compounds and prepares deep water buoyant material density Relatively low, density is 0.44g/cm3, compressive resistance is 33mpa, can be applied to 2000m with the marine environment of headwater depth, particularly Under waiting hydrostatic pressing 20mpa, pressurize 24h water absorption rate is less than 1%.This organic/inorganic tiny balloon compounds prepares deep water buoyancy material Still can carry out sawing after material curing molding, machining and the relevant subsequent working process such as dig, grind, inlaying.And can be selected for multiple soft Property water-repellent paint carry out surface coating, and the bonding of its base material and finish paint is closely.
Embodiment 3:
Compound according to table 5 proportioning organic/inorganic tiny balloon respectively and prepare deep water buoyant material, concrete preparation method is:
(1) in terms of mass fraction, take 100 parts of unsaturated-resins, 2 parts, 1 part accelerator of curing agent to add in reactor, mix Close uniformly, obtain resin adhesive liquid;
(2) in terms of mass fraction, 12 parts of organic tiny balloons, 40 parts of inorganic hollow microspheres are taken to add in de-airing mixer, Mix;
(3) will obtain in the resin adhesive liquid that obtain in above-mentioned steps 1 and step 2 mixing tiny balloon addition vacuum stirring In machine, vacuum stirring, mixing speed 25r/min, mixing time 40min, mix;
(4) mixed material obtaining in above-mentioned steps 3 is put in vacuum drying chamber, vacuum defoamation under normal temperature;
(5) material obtaining above-mentioned steps 4 is poured in various moulds, by normal temperature cure shaping.
Table 5 ocean deepwater pipeline light heat insulating material parts by weight of component
Epoxy vingl ester resin Curing agent Initiator Organic tiny balloon Inorganic hollow microspheres
Embodiment 3 100 2 1 15 40
In table 5: methyl ethyl ketone peroxide selected by curing agent;Accelerator selects cobalt naphthenate or cobalt iso-octoate;Organic hollow Microballoon is hollow epoxide resin microballoon and/or polyethylene tiny balloon, and the particle diameter of selection is 20 μm, and density is 0.15g/cm3;Institute Stating inorganic hollow microspheres is hollow glass micro-ball, and the particle diameter that this hollow glass microballoon is selected is 80 μm, and density is 0.3g/cm3.
Performance detection is carried out to the material of embodiment 3 shaping, compression strength test a size of 50 × 50 × 50mm, water absorption rate Sample dimensions are 100 × 100 × 100mm, and experimental condition is hydrostatic pressing 20mpa, pressurize 24h.
The correlated performance of table 6 embodiment 3
As can be seen from Table 6, organic/inorganic tiny balloon according to the present invention compounds and prepares deep water buoyant material density Relatively low, density is 0.41g/cm3, compressive resistance is 30mpa, can be applied to 2000m with the marine environment of headwater depth, particularly Under waiting hydrostatic pressing 20mpa, pressurize 24h water absorption rate is less than 1%.This organic/inorganic tiny balloon compounds prepares deep water buoyancy material Still can carry out sawing after material curing molding, machining and the relevant subsequent working process such as dig, grind, inlaying.And can be selected for multiple soft Property water-repellent paint carry out surface coating, and the bonding of its base material and finish paint is closely.
Organic/inorganic tiny balloon of the present invention compounds prepares deep water buoyant material, wherein organic hollow glass micropearl with no Machine cenosphere stirring at low speed mixing method.
The content not illustrated in the present embodiment is prior art, therefore is no longer described in detail.
The advantage that organic/inorganic tiny balloon of the present invention compounds the deep water buoyant material of preparation: material prescription is flexibly, permissible Each amounts of components is adjusted using the depth of water in formula range according to product, reaches the light material mating with using depth;Pass through There are tiny balloon and inorganic hollow microspheres to compound, significantly reduce the density of buoyant material, there is higher-strength simultaneously;Density For 0.40 to 0.45g/cm3, compressive resistance 30, to 35mpa, meets the universal material requirements in deep-sea, good quality, and this shaping Method is relatively low to equipment requirement, and moulding process is simple, low cost.
Unsaturated-resin of the present invention is epoxy vingl ester resin, has that viscosity is low, density is low, high strength after curing Characteristic.
Organic tiny balloon uniform particle sizes that the present invention uses, compressive resistance are high, high with matrix resin interface binding power.
The inorganic microsphere hollow glass micro-ball uniform particle sizes that the present invention uses, its floatability are higher, pressure functional.
Normal temperature cured type curing agent selected by the curing agent that the present invention uses, can be with the machinery of the organic tiny balloon of effective protection Performance is it is ensured that buoyant material quality.The accelerator using is cobalt salt class, effectively can control the reaction time, effectively controls Material mixes.Described organic tiny balloon is hollow epoxide resin microballoon and/or polyethylene tiny balloon, the particle diameter of selection For 20 μm, density is 0.15g/cm3;Described inorganic hollow microspheres are hollow glass microballoon, and this hollow glass microballoon selects particle diameter For 80 μm, density is 0.3g/cm3.According to compounding principle, realize closestpacking, increase microballoon amount, reduce system density, protect Card quality of materials.
The present invention by organic tiny balloon, inorganic hollow microspheres and unsaturated-resin reasonable coordination, combination and according to The cure process of science is prepared, and it is good that the deep water buoyant material therefore prepared has lightweight, high-strength and compactness Performance characteristics, and preparation method is simply efficient, is easy to operate.
The above, be only presently preferred embodiments of the present invention, and not the present invention is made with any pro forma restriction, all It is any simple modification, equivalent variations and modification above example made according to the technical spirit of the present invention, all still fall within In the range of technical solution of the present invention.

Claims (4)

1. a kind of organic deep water buoyant material being compounded with inorganic hollow microspheres, be is characterized in that: is oxireme by mass fraction 100 parts of base resin, 2 parts of methyl ethyl ketone peroxide, cobalt naphthenate or 1 part of cobalt iso-octoate, particle diameter are 20 μm and density is 0.15g/cm3 Hollow epoxide resin microballoon and/or 10 parts of polyethylene tiny balloon and particle diameter is 80 μm and density is 0.3g/cm3Hollow glass 40 parts of compositions of glass microballoon.
2. organic deep water buoyant material being compounded with inorganic hollow microspheres according to claim 1, be is characterized in that: described sky Heart glass microsphere hollow be filled with air or be vacuum.
3. a kind of preparation method of organic deep water buoyant material being compounded with inorganic hollow microspheres, be is characterized in that:
(1) in terms of mass fraction, 100 parts of epoxy vingl ester resin, 2 parts of methyl ethyl ketone peroxide, cobalt naphthenate or cobalt iso-octoate 1 are taken Part, add in reactor, be uniformly mixed with stirring rod, obtain resin adhesive liquid;
(2) in terms of mass fraction, take particle diameter be 20 μm and density be 0.15g/cm3Hollow epoxide resin microballoon and/or polyethylene 10 parts of tiny balloon is 80 μm with particle diameter and density is 0.3g/cm340 parts of addition de-airing mixers of hollow glass microballoon in, mix Close and uniformly obtain mixing microballoon;
(3) described resin adhesive liquid is added in described mixing microballoon, vacuum stirring, mixing speed 25r/min, mixing time 40min, mixes and obtains mixed material;
(4) described mixed material is put in vacuum drying chamber, normal-temperature vacuum deaeration;
(5) it is poured in mould, normal temperature cure is molded.
4. the preparation method of organic deep water buoyant material compounding with inorganic hollow microspheres according to claim 3, it is special Levying is: described hollow glass micro-ball hollow be filled with air or be vacuum.
CN201410641162.3A 2014-11-13 2014-11-13 Organic and inorganic hollow microsphere compounded deepwater buoyancy material and preparation method thereof Expired - Fee Related CN104448719B (en)

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CN109082073A (en) * 2018-06-11 2018-12-25 哈尔滨工程大学 Volume may expand preparation and the application method of solid buoyancy material
CN108912707A (en) * 2018-07-26 2018-11-30 江苏增光复合材料科技有限公司 Fibre enhancement epoxy asphalt pavement material and preparation method thereof
CN110628180B (en) * 2019-09-26 2021-01-29 海洋化工研究院有限公司 Solid buoyancy material and preparation method thereof
CN115160678A (en) * 2022-08-19 2022-10-11 阳光水面光伏科技有限公司 Polyolefin composite material and preparation method and application thereof

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CN101885941B (en) * 2010-08-20 2012-01-25 湖南先悦科技有限公司 Underwater epoxy resin coating and preparation method thereof
CN101985528A (en) * 2010-11-19 2011-03-16 咸宁海威复合材料制品有限公司 Deep sea pressure-resistant workable buoyancy material and production method thereof
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