CN101879502B - Process for spraying three-dimensional wood grain - Google Patents

Process for spraying three-dimensional wood grain Download PDF

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Publication number
CN101879502B
CN101879502B CN 201010192427 CN201010192427A CN101879502B CN 101879502 B CN101879502 B CN 101879502B CN 201010192427 CN201010192427 CN 201010192427 CN 201010192427 A CN201010192427 A CN 201010192427A CN 101879502 B CN101879502 B CN 101879502B
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wood grain
wood
section
powder
spray piece
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CN 201010192427
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CN101879502A (en
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许浩洪
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Liang Zhihua
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Abstract

The invention provides a process for spraying three-dimensional wood grain. The process comprises the following steps that: base powder is sprayed on a section for the first time; wood grain is transferred to the section for the second time; a wood grain pattern board of which the wood grain effect is the same as that generated by the second step is produced by computer operation; high-light-saturation polyester solid powder is vertically sprayed on the surface of a product by using a laser beam to enable the powder to generate concave-convex three-dimensional wood grain effect on the surface of the section; and after the section is baked at the temperature of 200 DEG C for 30 minutes, the quality of the powder on the surface is changed, the surface of the product is covered with a transparent layer of which the hardness reaches 7-8H on the premise of ensuring unchanged wood grain effect. When the hardness of a coating on the surface of the section reaches 7-8H, the abrasive resistance of the section is further improved, and the surface of the section has rich wood grain, brilliant colors, vivid wooden feeling and three-dimensional feeling; and as the surface of the section is completely covered by a complete transparent coating, the wood grain effect on the section lasts longer and is more durable.

Description

A kind of process for spraying three-dimensional wood grain
Technical field:
The present invention relates to the Surface of profile processing technology field, refer in particular to a kind of process for spraying three-dimensional wood grain for aluminium section bar.
Background technology:
In building material industry, wooden class building materials superior ornamental with and distinctive wood texture very popular, but, after the flammable organic board of wooden class is limited to use, the building materials market generally replaces wood based panel to use as curtain wall material fluorine carbon aluminum veneer, aluminium section bar, but the dull coloring of fluorine carbon aluminum veneer, aluminium section bar can't show the distinctive texture of wood materials and color, and fluorine carbon aluminum veneer service life shorter.
Summary of the invention:
The object of the invention is to overcome the deficiencies in the prior art, the wood grain spraying coating process that is used for section bar of provide that a kind of three-dimensional stereopsis is strong, wood texture is abundant, true to nature.
For achieving the above object, technical scheme provided by the present invention is: a kind of process for spraying three-dimensional wood grain, and it includes following steps:
First step: decontamination is carried out on the spray piece surface cleaned;
Second step: drying and processing is carried out on the spray piece surface after cleaning;
Third step: at spray piece surface spraying ground floor dumb light polyester powder;
The 4th step: the spray piece of finishing the ground floor spraying is toasted;
The 5th step: will finish the spray piece cooling after the baking;
The 6th step: coat the Wood-grain-imitating film at cooled spray piece;
The 7th step: the spray piece that is coated with the Wood-grain-imitating film is carried out the transfer printing of wood grain film;
The 8th step: the wood grain effect in PC after the storage transfer printing;
The 9th step: make the 3D wood grain card identical with the wood grain effect of the 7th step;
The tenth step: utilize the wood grain card at the high light saturated polyester of spray piece jet surface pressed powder, play transition effect;
The 11 step: have the spray piece of high-light transparent saturated polyester pressed powder to toast to injection.
Described third step adopts electrostatic spraying to make ground floor dumb light powder uniform fold at Surface of profile.
Described dumb light polyester powder is the 200 order pressed powders that produced through attrition process in conjunction with the inorganic ceramic raw material by hard resin.
Described the 4th step is to carry out the baking of 10-16min in 115-128 ℃, makes the powder on spray piece surface form the gel state.
Described the 7th step is to adopt the high temperature PET vacuum pumping method, carries out the baking of 20-28min in 140-160 ℃ temperature, and the wood texture on the Wood-grain-imitating film is penetrated in the ground floor dumb light polyester powder.
Described the tenth step is to utilize wood grain card and laser beam the vertical spray piece surface that is injected in of high smooth saturated polyester pressed powder.
Described the 11 step is to carry out the baking of 28-35min in 190-210 ℃ temperature.
The present invention is after having adopted such scheme, section bar is through spraying for the first time end powder, transfer wood grain for the second time, again by produced the wood grain card identical with second wood grain effect that technique produces by computation, then utilize laser beam that high smooth saturated polyester pressed powder vertically is injected in product surface, high light saturated polyester pressed powder is under the effect of time bundle, wood grain card texture according to computation, make powder Surface of profile produce concavo-convex, have a relief wood grain effect, and match at spatial level with the texture of transfer wood grain.Have after relief wood grain effect sprays, in 200 ℃ temperature, carry out again after the baking of 30min, the variation of surface powder generation matter, guaranteeing that the hyaline layer that hardness under the constant prerequisite of wood grain effect reaches 7-8H covers product surface, make the wood grain effect of product look that from each angle very strong three-dimensional stereo effect can both be arranged, after the coating hardness on the surface of section bar reaches 7-8H, further improved the wearability of section bar, and make Surface of profile have abundant wood texture, gorgeous color, woodiness touch true to nature and three-dimensional stereopsis, cover because Surface of profile is a complete clear coat, make the wood grain effect on the section bar more lasting, durable.
The specific embodiment:
Below the invention will be further described, preferred embodiment of the present invention is: the described process for spraying three-dimensional wood grain for Surface of profile of the present embodiment includes following steps:
First step: Surface of profile is carried out decontamination clean;
Second step: the Surface of profile after cleaning is carried out drying and processing;
Third step: at Surface of profile spraying ground floor dumb light polyester powder; Described dumb light polyester powder Main Ingredients and Appearance is the 200 order pressed powders that produced through attrition process in conjunction with the inorganic ceramic raw material by hard resin.Electrostatic spraying by the full-automatic horizontal spray-painting production line makes dumb light polyester powder uniform fold at Surface of profile again.
The 4th step: in 120 ℃, the section bar of finishing the ground floor spraying is carried out the baking of 15min, make the dumb light polyester powder of Surface of profile form the gel state.
The 5th step: will finish the section bar cooling after the baking.
The 6th step: coat the Wood-grain-imitating film at cooled section bar.
The 7th step: the section bar that is coated with the Wood-grain-imitating film is carried out the transfer printing of wood grain film; By the high temperature PET vacuum pumping method, the section bar that is coated with the Wood-grain-imitating film is carried out the baking of 25min 150 ℃ temperature, fidelity wood texture very true to nature is penetrated in the powder of ground floor, make section bar have preliminary wood grain effect, but, the wood grain effect that this step produces is the plane, without third dimension, but because wood texture has been penetrated in the ground floor powder coating through high temperature, mutually merging and become first level of 3D wood grain space multistory with powder coating, is a ring important in this programme.
The 8th step: the wood grain effect in PC after the storage transfer printing, make the wood grain pattern version in order to subsequent step and use.
The 9th step: make the 3D wood grain card identical with the wood grain effect of the 7th step;
The tenth step: utilize wood grain card and laser beam the vertical Surface of profile that is injected in of high smooth saturated polyester pressed powder, play transition effect.It should be noted that, high light saturated polyester pressed powder particle size can only could be passed through the wood grain card by computation about 100 orders, be not more than 3mm with the product vertical height, and be that mode with the drift sand type flows out, under the effect of restrainting in the time after flowing out, wood grain card texture according to computation, make powder product surface produce concavo-convex, have a relief wood grain effect, and match at spatial level with the texture of transfer wood grain, have after relief wood grain effect sprays, the high light saturated polyester pressed powder of this moment is opaque.
The 11 step: have the section bar of high-light transparent saturated polyester pressed powder to carry out the baking of 30min to injection 200 ℃ temperature.Behind overbaking, the variation of the high light saturated polyester pressed powder generation matter of Surface of profile, guaranteeing under the constant prerequisite of wood grain effect, become the hyaline layer that hardness reaches 7-8H and cover Surface of profile, make the wood grain effect on the Surface of profile look that from each angle very strong three-dimensional stereo effect can both be arranged.
The section bar that adopts such scheme to produce is that test stone detects and compares with European Qualicoat standard through national GB/T5237.4-2000, such as following table:
Figure GSB00000896655600051
The wood grain product surface hardness that this programme is produced reaches 7-8H, further improved the wearability of product, and product surface is that a complete clear coat covers, make the wood grain effect of deep layer of product more lasting, anti-ultraviolet property reaches more than 15 years at least, be general common transfer wood grain can not than.Moreover the clear coat on surface by high light saturated polyester pressed powder through hot setting and form because saturated polyester is the highly stable coating of a kind of chemical property, so that product has stronger anti-chemistry.And make Surface of profile have abundant wood texture, gorgeous color and woodiness touch and three-dimensional stereopsis true to nature, greatly promoted the section bar class.And the Surface of profile tension force after the spraying is extremely low, can allow the globule roll in its surface cohesion, has self-cleaning function as lotus leaf, and has the performances such as not efflorescence, colour-fast, anti-wear, shock resistance.
The embodiment of the above only is the present invention's preferred embodiment, is not to limit practical range of the present invention with this, therefore the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.

Claims (1)

1. process for spraying three-dimensional wood grain, it is characterized in that: it includes following steps:
First step: decontamination is carried out on the spray piece surface cleaned;
Second step: drying and processing is carried out on the spray piece surface after cleaning;
Third step: the electrostatic spraying by the full-automatic horizontal spray-painting production line is at spray piece surface spraying ground floor dumb light polyester powder; Described dumb light polyester powder Main Ingredients and Appearance is the 200 order pressed powders that produced through attrition process in conjunction with the inorganic ceramic raw material by hard resin;
The 4th step: in 120 ℃, the spray piece of finishing the ground floor spraying is carried out the baking of 15min,
Make the dumb light polyester powder on spray piece surface form the gel state;
The 5th step: will finish the spray piece cooling after the baking;
The 6th step: coat the Wood-grain-imitating film at cooled spray piece;
The 7th step: the spray piece that is coated with the Wood-grain-imitating film is carried out the transfer printing of wood grain film; Adopt the high temperature PET vacuum pumping method, in 140-160 ℃ temperature, carry out the baking of 20-28min, the wood texture on the Wood-grain-imitating film is penetrated in the ground floor dumb light polyester powder;
The 8th step: the wood grain effect in PC after the storage transfer printing;
The 9th step: make the 3D wood grain card identical with the wood grain effect of the 7th step;
The tenth step: utilize wood grain card and laser beam at the high light saturated polyester of spray piece jet surface pressed powder, play transition effect;
The 11 step: in 190-210 ℃ temperature, have the spray piece of high-light transparent saturated polyester pressed powder to carry out the baking of 28-35min to injection.
CN 201010192427 2010-06-01 2010-06-01 Process for spraying three-dimensional wood grain Expired - Fee Related CN101879502B (en)

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Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102501699A (en) * 2011-10-17 2012-06-20 湖南创高铝业集团有限公司 Technical method for transferring wood grain on surface of aluminum profile
CN102717652A (en) * 2012-06-13 2012-10-10 濮阳市东宝科技发展有限公司 Wood grain forming method for artificial wood grain painted boards
CN103628645A (en) * 2012-08-29 2014-03-12 刘开才 Processing technology of high-imitation fireproof decorative plate
CN103422806A (en) * 2013-09-03 2013-12-04 张家港固耐特围栏系统有限公司 Door body component of trackless sliding door
CN103522826A (en) * 2013-10-21 2014-01-22 浙江富丽华铝业有限公司 Technology for engraving tridimensional wood lines in surface of aluminum profile
CN104549964B (en) * 2014-12-16 2017-05-24 广东耀银山铝业有限公司 Production process of aluminum profile with 3D (Three-dimensional) wood grain surface
CN104549972B (en) * 2014-12-16 2017-04-05 广东耀银山铝业有限公司 A kind of production process of aluminium section of 4D wood grain surfaces
CN105080816A (en) * 2015-07-21 2015-11-25 江苏隆基铝业有限公司 4D weather-resistant ancient wood grain processing technology
CN107537714A (en) * 2016-06-24 2018-01-05 浙江七彩木制工艺品有限公司 A kind of water-based lacquer spraying technique of wooden toy
CN106891630A (en) * 2017-03-17 2017-06-27 蔡健聪 A kind of efficient simulation rate aluminium sheet production and processing technology high
CN107983607A (en) * 2017-12-04 2018-05-04 广东耀银山铝业有限公司 A kind of brilliant swimming production technology of aluminium section bar
CN108070314A (en) * 2017-12-29 2018-05-25 安徽鑫发铝业有限公司 A kind of corrosion-resistant transfer printing wood grain aluminium section bar
CN108372091A (en) * 2018-02-06 2018-08-07 佛山市南海嘉多彩粉末涂料有限公司 A kind of spraying process and the powdery paints of the high Wood-grain-imitating powdery paints of solid
CN108517990A (en) * 2018-04-18 2018-09-11 唐征稳 A kind of construction method that wood grain effect coating can be imitated in wall curtain aluminum veneer exposed parts
CN110090755A (en) * 2019-05-21 2019-08-06 佛山市南海正基木纹制品有限公司 The production line and its production technology of wood grain aluminum

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CN101596828A (en) * 2009-07-02 2009-12-09 许浩洪 On metalwork, obtain the vacuum thermal transfer spraying process of colourful three-dimensional texture patterns

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CN101596518A (en) * 2009-07-02 2009-12-09 许浩洪 On metal spraying piece, obtain the silk-screen spraying coating process of colourful three-dimensional texture patterns
CN101596828A (en) * 2009-07-02 2009-12-09 许浩洪 On metalwork, obtain the vacuum thermal transfer spraying process of colourful three-dimensional texture patterns

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Address after: Dali Town, Nanhai District of Huangqi city of Foshan province Guangdong 528248 Qi Village No. 1

Patentee after: Liang Zhihua

Address before: 528244, Guangdong province Foshan Nanhai Lishui River Village Stone Industry Zone 1, 2, 3, 4, Foshan Nanhai water Connaught letter professional coating Co., Ltd.

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Application publication date: 20101110

Assignee: Shandong xinyudong Aluminum Co., Ltd.

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Denomination of invention: Process for spraying three-dimensional wood grain

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