CN110090755A - The production line and its production technology of wood grain aluminum - Google Patents
The production line and its production technology of wood grain aluminum Download PDFInfo
- Publication number
- CN110090755A CN110090755A CN201910426695.2A CN201910426695A CN110090755A CN 110090755 A CN110090755 A CN 110090755A CN 201910426695 A CN201910426695 A CN 201910426695A CN 110090755 A CN110090755 A CN 110090755A
- Authority
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- China
- Prior art keywords
- aluminium
- wood grain
- paper
- production line
- cooling duct
- Prior art date
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 118
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 118
- 239000002023 wood Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000005516 engineering process Methods 0.000 title claims abstract description 8
- 239000004411 aluminium Substances 0.000 claims abstract description 95
- 239000000725 suspension Substances 0.000 claims abstract description 51
- 238000012546 transfer Methods 0.000 claims abstract description 48
- 238000001816 cooling Methods 0.000 claims abstract description 45
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 35
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 238000001125 extrusion Methods 0.000 claims abstract description 23
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 40
- 239000003513 alkali Substances 0.000 claims description 20
- 238000010926 purge Methods 0.000 claims description 19
- 238000004140 cleaning Methods 0.000 claims description 18
- 238000002161 passivation Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000006386 neutralization reaction Methods 0.000 claims description 14
- 239000000047 product Substances 0.000 claims description 13
- 239000000243 solution Substances 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 10
- 230000003678 scratch resistant effect Effects 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 239000002585 base Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 239000011259 mixed solution Substances 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 claims description 5
- 239000011265 semifinished product Substances 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 4
- 239000003973 paint Substances 0.000 claims description 4
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 claims description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000000174 gluconic acid Substances 0.000 claims description 3
- 235000012208 gluconic acid Nutrition 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 2
- 150000003608 titanium Chemical class 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 239000008399 tap water Substances 0.000 description 4
- 235000020679 tap water Nutrition 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000005253 cladding Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
- B05D3/102—Pretreatment of metallic substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/20—Metallic substrate based on light metals
- B05D2202/25—Metallic substrate based on light metals based on Al
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to aluminium alloy extrusions technical fields, the production line and its production technology of a kind of wood grain aluminum are specifically disclosed, the production line includes the heating channel for carrying out baking thermal transfer to the aluminium for being covered with woodgrained paper, the aluminium that the heating passages downstream end is equipped with for completing to thermal transfer carries out cooling cooling duct, heat the check-out console being equipped between channel and cooling duct for examining aluminium thermal transfer degree, the production line is additionally provided with the overhead chain conveyer structure for conveying aluminium, overhead chain conveyer structure includes being sequentially connected heating channel, check-out console and the annular cyclic track of cooling duct, sliding is equipped with suspension assembly on annular cyclic track, the slit for running through and going deep into heat channel or cooling duct for suspension assembly is offered at the top of heating channel and cooling duct, it is applicable to more specifications, the aluminium of size, it is processed into This is low, is connected smooth between each process, using being circular layout, improves the continuity of production line, effectively reduce production area.
Description
Technical field
The present invention relates to the production lines and its production work of aluminium alloy extrusions technical field more particularly to a kind of wood grain aluminum
Skill.
Background technique
In the production process of wood grain aluminium alloy, need to carry out various wood grain printings, existing skill in aluminium alloy section surface
In art, specification, shape phase first usually are put into aluminium alloy extrusions outer cladding woodgrained paper, then by the aluminium alloy extrusions for wrapping woodgrained paper
In matched poly-bag, the one or both ends of poly-bag are equipped with opening, and opening is socketed in outside the suction opening of vaccum-pumping equipment and is taken out
The set poly-bag profile vacuumized is then entered progress wood grain thermal transfer in oven, the ink of woodgrained paper is allowed to be attached to by vacuum
On aluminium alloy extrusions, subsequent cooling de- bag, however this vacuum hot transferred only can be suitably used for that shape is regular, type of uniform specification
Material will cause poly-bag and be difficult to sleeve, poly-bag specification, shape are difficult to when profile is plate, irregular section bar or larger profile specification
Match with it and poly-bag is open and is difficult to the problems such as preferably sealing with the suction opening of vaccum-pumping equipment, and in daily actual production
In, shape, the size of aluminium alloy extrusions need to often change according to customer demand, and without common-use size, while there is also small quantities of
Measure order;On the other hand, the linking between each process is also poor, and labor intensity of workers is high, and working efficiency is slow.
Summary of the invention
It is an object of the invention to be directed to the existing state of the art, the production line and its production work of a kind of wood grain aluminum are provided
Skill, the present invention is applied widely, work efficiency is high.
In order to achieve the above objectives, the present invention adopts the following technical scheme:
Above-mentioned purpose of the invention is achieved by following technical solution:
It is an object of the present invention to provide a kind of production lines of wood grain aluminum.
A kind of production line of wood grain aluminum is logical including the heating for carrying out baking thermal transfer to the aluminium for being covered with woodgrained paper
Road, which is characterized in that it is logical that the aluminium that the heating passages downstream end is equipped with for completing to thermal transfer carries out cooling cooling
Road, heats the check-out console being equipped between channel and cooling duct for examining aluminium thermal transfer degree, and the production line is also set
There is the overhead chain conveyer structure for conveying aluminum material, overhead chain conveyer structure includes being sequentially connected heating channel, check-out console and cooling to lead to
The annular cyclic track in road, sliding is equipped with suspension assembly on annular cyclic track, heats and opens up at the top of channel and cooling duct
There is the slit for running through and going deep into heat channel or cooling duct for suspension assembly.
Preferably, the cooling duct includes the side wall set on two sides, and the upper end of side wall forms slit to intermediate bending,
The inside of side wall is equipped with the water jet for carrying out water-spraying control to the aluminium in cooling duct.
Preferably, the cooling duct downstream is equipped with the paper-tear picture station for the woodgrained paper of blank to be torn off to aluminium,
Paper-tear picture station downstream end is equipped with unloading station.
Preferably, the heating passage upstream end is equipped with the paster mechanism for woodgrained paper to be affixed on to aluminium material surface,
Be characterized in that, the paster mechanism includes the operating table surface for placing aluminium alloy profile, operating table surface include base and
For preventing aluminium alloy extrusions from sliding and scraping the anti-skidding scratch resistant layer of damage, anti-skidding scratch resistant layer is set to above base;The station
It is equipped with the scroll support for fixing wood grain roll paper above face, under fit-state, the free end 1021 of wood grain roll paper is pulled away from wood grain
The roll paper main body of roll paper is simultaneously covered in aluminium alloy section surface, and scroll support provides solid for the rotation of roll paper main body in the horizontal direction
Position.
Preferably, the scroll support is provided close to the side of the fitting end of aluminium alloy extrusions.
Preferably, the paster mechanism upstream end, which is equipped with, carries out pretreated preprocessor for the surface to aluminium
Structure pre-processes the transfer coating applicators structure being equipped between mechanism and paster mechanism for spraying transfer coating to aluminium, pre- to locate
Managing mechanism includes the alkali cleaning room set gradually along linear direction, the first purge chamber, neutralization chamber and the second purge chamber, the second purge chamber
Downstream is equipped with the passivation room for improving transfer paint adhesion.
Preferably, the pretreatment mechanism further includes the hanging conveying mechanism for conveying aluminium, hanging conveying mechanism
Above alkali cleaning room, the first purge chamber, neutralization chamber, the second purge chamber and passivation room.
Preferably, the annular cyclic track is equipped with the carrier chain for driving suspension assembly to slide, and carrier chain connects
It is connected to the driving assembly for driving carrier chain to move along annular cyclic track, the suspension assembly includes being connected with carrier chain
The hanging ring connect, hanging ring lower section are equipped with sunpender, the suspension hook for hanging aluminium are detachably equipped on sunpender.
The suspension hook includes the first suspension hook and the second suspension hook vertically from top to bottom set gradually, and first hangs
Bending forms the upper hooked part for the first suspension hook to be installed on sunpender and is used to hang aluminium the upper and lower ends of hook respectively
Lower hooked part, offer the hook on hole caught on for the first suspension hook on sunpender, bending is formed the upper and lower ends of the second suspension hook respectively
Upper hook part for being connected with the lower end of the first suspension hook and the lower hook part for hanging aluminium.
It is another object of the present invention to provide a kind of production technologies of wood grain aluminum, which is characterized in that including following
Step:
S1. aluminium pre-processes: aluminium is conveyed with hanging conveying mechanism, successively carries out alkali cleaning, clear water is cleaned, in subsequent progress
With wash, clear water is cleaned again, and is passivated processing to clean profile, is then dried for standby;
S2. upper to transfer coating: transfer coating spraying being carried out to pretreated aluminium, baking-curing is then carried out, is formed
Semi-finished product;
S3. it pastes woodgrained paper: transporting semi-finished product to paster mechanism, woodgrained paper is attached at aluminium material surface by glue, on one side
Fitting smooths on one side;
S4. it dries: the aluminium for having pasted woodgrained paper hanging is dried;
S5. thermal transfer: being sent into heating channel by overhead chain conveyer structure for the aluminium after drying and carry out thermal transfer, described
Heating channel temperature is 170 DEG C~200 DEG C, the conveying speed of the overhead chain conveyer structure be 1 minute 3 meters.
S6. detect: the aluminium that thermal transfer is completed sends out heating channel with overhead chain conveyer structure, then passes through monitor station progress
Detection;
S7. it cooling duct: detects qualified aluminium and enters cooling duct with overhead chain conveyer structure and cooled down;
S8. tear woodgrained paper: the woodgrained paper of blank is torn off aluminium by paper-tear picture station by aluminium, forms finished product;
S9. pack: finished product is unloaded and is packed from overhead chain conveyer structure.
Preferably, solution used by alkali cleaning described in step S1 is sodium hydroxide solution, and total alkali point is 18-35PT,
Alkali cleaning 2-3min;Solution used by the neutralisation treatment is the mixed solution of nitric acid and sulfuric acid, and total acid point is 18-35PT,
Neutralisation treatment 3-5min, the total acid point of the Passivation Treatment are 2.5-3.5PT, Passivation Treatment 2-3min.
Preferably, solution used by the Passivation Treatment is titanium salt, zirconates, organic salt, gluconic acid and water
Mixed solution, total acid point are 3.0-3.5PT.
The beneficial effects of the present invention are:
In the present invention, the aluminium with woodgrained paper enters heating channel by overhead chain conveyer structure and carries out thermal transfer, compared to
The prior art, the present invention do not need to carry out vacuum drawn in outside cladding plastic bag during thermal transfer, and using suspension
Component carries out the hanging conveying of aluminium, is applicable to the aluminium of more specifications, size, processing cost is low.
In production process of the present invention, aluminium is conveyed by overhead chain conveyer structure, is covered with the aluminium of woodgrained paper in feeding station
Hung by suspension assembly, with overhead chain conveyer structure sequentially enter heating channel, monitor station, cooling duct, paper-tear picture station and
Unloading station, the suspension assembly after discharging revert again to feeding end by annular cyclic track, carry out adding for next round aluminium
Work is connected smooth between each process, using being circular layout, improves the continuity of production line, effectively reduce production area.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of cooling duct.
Fig. 3 is the structural schematic diagram of overhead chain conveyer structure.
Fig. 4 is the structural schematic diagram for pre-processing mechanism.
Fig. 5 is the structural schematic diagram of paster mechanism.
Fig. 6 is the structural schematic diagram of scroll support.
Fig. 7 is the structural schematic diagram of locating part.
Fig. 8 is the structural schematic diagram of support frame.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described:
It please refers to shown in Fig. 1-Fig. 3, the present invention discloses a kind of production line of wood grain aluminum, including for being covered with woodgrained paper
Aluminium carry out the heating channel 3 of baking thermal transfer, heating 3 downstream of channel is equipped with aluminium for completing to thermal transfer and carries out
The check-out console 4 being equipped between channel 3 and cooling duct 5 for examining aluminium thermal transfer degree is heated in cooling cooling duct 5,
Production line is additionally provided with the overhead chain conveyer structure 6 for conveying aluminium, and overhead chain conveyer structure 6 includes being sequentially connected heating channel 3, inspection
The annular cyclic track 61 of platform 4 and cooling duct 5 is tested, sliding is equipped with suspension assembly 62 on annular cyclic track 61, heats channel 3
The slit 7 for running through and going deep into heat channel 3 or cooling duct 5 for suspension assembly 62 is offered with the top of cooling duct 5.
In the present invention, the aluminium with woodgrained paper enters heating channel 3 by overhead chain conveyer structure 6 and carries out thermal transfer, compares
In the prior art, the present invention does not need to carry out vacuum drawn in outside cladding plastic bag during thermal transfer, and using outstanding
Hanging component 62 carries out the hanging conveying of aluminium, is applicable to the aluminium of more specifications, size, processing cost is low.
As one embodiment of the present invention, heating channel 3 can be used heated by natural gas.
As shown in fig.2, cooling duct 5 includes the side wall set on two sides, the upper end of side wall forms slit to intermediate bending
7, the inside of side wall is equipped with the water jet for carrying out water-spraying control to the aluminium in cooling duct 5.
After the completion of thermal transfer, natural cooling can be used, but natural cooling speed is excessively slow, by the way of water-spraying control,
The cooling that can accelerate product, further increases production efficiency.
5 downstream of cooling duct is equipped with paper-tear picture station 8 for the woodgrained paper of blank to be torn off to aluminium, under paper-tear picture station 8
It swims end and is equipped with unloading station 9.
It is equipped with check-out console 4 between heating channel 3 and cooling duct 5, thermal transfer can be completed by artificial or equipment
Aluminium carries out quality restriction can remove aluminium and do over again, it is ensured that the high quality of product if aluminium thermal transfer is ineffective.
In production process of the present invention, aluminium is conveyed by overhead chain conveyer structure 6, is covered with the aluminium of woodgrained paper in feeding station
It is hung by suspension assembly 62, sequentially enters heating channel 3, monitor station, cooling duct 5, paper-tear picture station with overhead chain conveyer structure 6
8 and unloading station 9, the suspension assembly 62 after discharging passes through annular cyclic track 61 and reverts again to feeding end, carries out next
The processing of aluminium is taken turns, is connected smooth between each process, using being circular layout, improves the continuity of production line, effectively reduce production
Area, using suspension assembly 62, as long as processing aluminum materials suspended, that is, applicable, it is suitable for the aluminium of more specifications, size.
Refering to shown in figure 5-8, heating 3 upstream end of channel is equipped with the paster mechanism for woodgrained paper to be affixed on to aluminium material surface
2, paster mechanism 2 includes the operating table surface 21 for placing aluminium alloy profile, and operating table surface 21 is including base 211 and for preventing
Only aluminium alloy extrusions slides and scrapes the anti-skidding scratch resistant layer 212 of damage, and anti-skidding scratch resistant layer 212 is set to 211 top of base;Operating table surface 21
Top is equipped with scroll support 22 for fixing wood grain roll paper, and under fit-state, the free end 1021 of wood grain roll paper is pulled away from wood grain
The roll paper main body of roll paper is simultaneously covered in aluminium alloy section surface, and scroll support 22 provides for the rotation of roll paper main body in the horizontal direction
Maintenance.
By the way that operating table surface 21 is arranged, operator is not required to bend over for a long time when being bonded.
Since aluminium alloy extrusions needs outer painting transfer dope layer before pasting woodgrained paper, surface has centainly smooth
Degree, to prevent aluminium alloy extrusions (the especially aluminium alloy extrusions of lighter in weight) opposite operating table surface 21 during fitting from occurring
Mobile, 21 surface of operating table surface need to have antiskid effect;To avoid aluminium alloy extrusions when moving in operating table surface 21 or turn-over
Directly contacting with the base 211 of hard, which leads to transfer dope layer, scrapes damage, and 21 surface of operating table surface need to have scratch resistant damage effect, pass through
Anti-skidding scratch resistant layer 212 is set, the generation of the above problem can be effectively prevent, operating process is more convenient, effectively improves product quality product rate.
In the present embodiment, the hard such as wood based panel, aluminium alloy plate, steel plate are can be used in base 211, sturdy and durable material is made.
As one embodiment of the present invention, anti-skidding scratch resistant layer 212 is bubble film layer, is on the one hand played anti-skidding, scratch resistant
Damage effect, on the other hand due to bubble film layer has convex-concave surface and its have it is certain elastic so that aluminium alloy extrusions is picking and placing
In the process, the finger of operator is easier the gap protruded between aluminium alloy extrusions and operating table surface 21, and it is more convenient to pick and place, into
One step improves production efficiency.
As one embodiment of the present invention, scroll support 22 is provided close to the one of the fitting end of aluminium alloy extrusions
Side.During fitting, operator one only pulls the free end 1021 of dynamic wood grain roll paper, along operating table surface 21 far from spool branch
The side of frame 22 is walked, and the free end 1021 of wood grain roll paper is pulled away from the roll paper main body of wood grain roll paper and is covered on aluminium alloy
The fitting head end of profile, another hand press woodgrained paper, it is made to be fitted in aluminium alloy section surface, press direction along aluminium alloy type
The fitting head of material is bonded end to it and carries out, and when the fitting end of aluminium alloy extrusions, which is bonded, completes, tears roll paper.Volume
Bracing strut 22 ensures the maintenance of wood grain roll paper in operation, and entire process only one operator can carry out, effectively
It saves labour turnover.
Scroll support 22 is provided close to the side of the fitting end of aluminium alloy extrusions.
On the one hand, using wood grain roll paper free end 1021 be pulled away from roll paper main body when both ends tension so that woodgrained paper compared with
Exceptionally straight, being bonded between woodgrained paper and aluminium alloy extrusions wrinkles than less easily, improves the quality product rate of product;On the other hand, wooden
The free end 1021 of line roll paper is overlapped with the fitting head of aluminium alloy extrusions, and the fitting end for being pressed into aluminium alloy extrusions is broken
It opens, is not in avoid the waste of raw material because wood grain paper length estimates the extra woodgrained paper of inaccurate waste;Furthermore it operates
Person's once going and back running during fitting, just completes primary fitting, replys original station, can carry out the fitting of next round
Operation, effectively improves production efficiency.
As shown in fig.6, as one embodiment of the present invention, the roll paper bracket and operating table surface of this paster mechanism 2
21 are securable on metope, save occupied area.Scroll support 22 includes for the shaft 221 through fixed wood grain roll paper, axis
The upward bending in one end of bar 221 forms the positive stop end 223 for preventing wood grain roll paper from falling, and the other end is fixed on metope.
As another embodiment of the invention, scroll support 22 includes for the shaft through fixed wood grain roll paper
221, the upward bending in one end of shaft 221 forms the positive stop end 223 for preventing wood grain roll paper from falling, and the other end is connected with vertical
Column, uprights vertical are set in operating table surface 21.
In the present embodiment, the vertical height of positive stop end 223 is less than the internal diameter of wood grain roll paper, and wood grain roll paper can be direct when replacing
It is inserted in or swaps out by positive stop end 223, be inserted in the upper end that the wood grain roll paper of shaft 221 makes it only rely on inner wall due to gravity
Face is hung on shaft 221, it is ensured that the position-limiting action of positive stop end 223.
As shown in fig.7, as another embodiment of the invention, when the width of wood grain roll paper is much smaller than shaft 221
Length when, to avoid occurring sliding back and forth because of wood grain roll paper along shaft 221 during fitting causing woodgrained paper with respect to aluminium alloy
Profile generates inclination, and the locating part 222 for preventing wood grain roll paper from sliding back and forth along shaft 221 is detachably equipped on shaft 221,
Locating part 222 includes the first limit block and the second limit block, and the first limit block and the second limit block are respectively arranged on wood grain roll paper
Rear and front end.
First limited block and/or the second limited block include extending radially outwards the convex rib 224 to be formed and for will be convex
Flank 224 is fixed on the buckling parts 225 on shaft 221, and buckling parts 225 ensures that locating part 222 can be according to the wood grain of different size
Roll paper carries out corresponding replacement, and applicability is wider.
As shown in fig.8, being equipped with the support frame for being used to support operating table surface 21 below operating table surface 21, support frame includes solid
Due to 21 bottom surface of operating table surface L-type frame and be fixed on the adjustable plate of metope, be vertically evenly equipped on adjustable plate several
The vertical end of first adjustment hole, L-type frame is movably arranged on adjustable plate, and it is equipped with and adjusts with the first adjustment hole mutually matched second
Knothole, L-type frame are connected with adjustable plate by adjusting screw, are adjusted screw and are run through the first adjustment hole and the second adjustment hole.It uses
In the process, by moving up and down L-type frame, change the relative position of each adjustment hole on the first adjustment hole and the second adjustment hole, then use
Screw is adjusted through fixing, the height of adjustable support frame keeps its operation more comfortable to adapt to the height of different operation personnel.
2 upstream end of paster mechanism, which is equipped with, carries out pretreated pretreatment mechanism 1 for the surface to aluminium, pre-processes mechanism
The transfer coating applicators structure for spraying transfer coating to aluminium is equipped between 1 and paster mechanism 2, pretreatment mechanism 1 includes
Along the alkali cleaning room 11 that linear direction is set gradually, the first purge chamber 12, neutralization chamber 13 and the second purge chamber 14, the second purge chamber 14
Downstream is equipped with the passivation room 15 for improving transfer paint adhesion, wherein the first purge chamber 12, the second purge chamber 14 are
Using clear water by aluminium wash clean.
As one embodiment of the present invention, alkali cleaning room 11, the first purge chamber 12, neutralization chamber 13 and the second purge chamber 14
It can be equipped with spray thrower, top for two sides and offer evacuation gap along production conveying direction so that aluminium protrudes into each room along evacuation gap
It is interior and be fed forward.
Pretreatment mechanism 1 further includes the hanging conveying mechanism 16 for conveying aluminium, and hanging conveying mechanism 16 is set to alkali cleaning
Room 11, the first purge chamber 12,15 top of neutralization chamber 13, the second purge chamber 14 and passivation room.
As one embodiment of the present invention, hanging conveying mechanism 16 includes rectilinear orbit, slides and sets on rectilinear orbit
There is suspension assembly 62, the suspension assembly 62 of above-mentioned overhead chain conveyer structure 6 can be used in the structure setting of suspension assembly 62.
By carrying out alkali cleaning to aluminium, the first cleaning, neutralizing, reaches preferable deoiling effect, by passivation, effectively improve
Transfer paint adhesion.
Annular cyclic track 61 is equipped with the carrier chain for driving suspension assembly 62 to slide, and carrier chain is connected with for driving
The driving assembly that dynamic carrier chain is moved along annular cyclic track 61, suspension assembly 62 includes the hanging ring being connected with carrier chain, is hung
It is equipped with sunpender 64 below ring, the suspension hook 65 for hanging aluminium is detachably equipped on sunpender 64.
As one embodiment of the present invention, the annular rolling of cyclic track 61 is connected with for driving carrier chain along annular
The mobile idler wheel of cyclic track 61, idler wheel are set to carrier chain both ends and by connection axis connections, and driving assembly includes driving motor
With the gear set for transmission.
As one embodiment of the present invention, suspension hook 65 includes that first vertically from top to bottom set gradually hangs
Hook 651 and the second suspension hook 652, bending is formed for the first suspension hook 651 to be installed on the upper and lower ends of the first suspension hook 651 respectively
Upper hooked part on sunpender 64 and the lower hooked part for hanging aluminium are offered on sunpender 64 and are caught on for the first suspension hook 651
Hook on hole, the upper and lower ends of the second suspension hook 652 respectively bending formed it is upper curved for being connected with the lower end of the first suspension hook 651
Hook portion and lower hook part for hanging aluminium, and so on, 652 lower section Liftable third suspension hook of the second suspension hook effectively mentions
The conveying capacity of height suspension conveying mechanism 6, and then effectively improve working efficiency.
A kind of production technology of wood grain aluminum, comprising the following steps:
S1. aluminium pre-processes: aluminium is conveyed with hanging conveying mechanism 16, successively carries out alkali cleaning, clear water is cleaned, is then carried out
Neutralization is washed, and clear water is cleaned again, and is passivated processing to clean profile, is then dried for standby;
Wherein, solution used by alkali cleaning is sodium hydroxide solution, and total alkali point is 18-35PT, alkali cleaning 2-3min;Then adopt
It is cleaned with clear water, clear water can be tap water, and the Ph value of tap water is ensured in water-washing process no more than 9, used by neutralisation treatment
Solution is the mixed solution of nitric acid and sulfuric acid, and total acid point is 18-35PT, and neutralisation treatment 3-5min is then washed using clear water again
Only, clear water can be tap water, ensure that the Ph value of tap water controls the total acid of Passivation Treatment between 4.5-6.5 in water-washing process
Point is 2.5-3.5PT, Passivation Treatment 2-3min.
As a kind of preferable specific embodiment of the invention, solution used by Passivation Treatment is 10-30 weight
Part titanium salt, 5-15 parts by weight zirconates, 5-15 parts by weight organic salt, 3-8 parts by weight gluconic acid and 55-80 parts by weight water
Made mixed solution, the total acid point of Passivation Treatment are 3.0-3.5PT.
S2. upper to transfer coating: transfer coating spraying being carried out to pretreated aluminium, baking-curing is then carried out, is formed
Semi-finished product;
S3. it pastes woodgrained paper: transporting semi-finished product to paster mechanism 2, woodgrained paper is attached at aluminium material surface by glue, on one side
Fitting smooths on one side, so that woodgrained paper is flat and fit in aluminium material surface, binding face is wrinkle resistant, not blistering, is conducive to improve subsequent
The thermal transfer effect of woodgrained paper;
S4. it dries: the aluminium for having pasted woodgrained paper hanging being dried, blower, fan supplement heat rejecter can be used, accelerates glue wind
It is dry;
S5. thermal transfer: the aluminium after drying is sent into heating channel 3 by overhead chain conveyer structure 6 and carries out thermal transfer, makes wood
Ink on line paper is attached to aluminium material surface and forms textured pattern;Through test of many times, control heating 3 temperature of channel is 170 DEG C~
200 DEG C, the conveying speed of overhead chain conveyer structure 6 be 1 minute 3 meters, the textured pattern that aluminium material surface is formed with this condition is clear
Indiffusion, grain effect are good.
S6. detect: the aluminium that thermal transfer is completed is detected through monitor station;
S7. it cooling duct 5: detects qualified aluminium and enters cooling duct 5 and cooled down;
S8. tear woodgrained paper: the woodgrained paper of blank is torn off aluminium by paper-tear picture station 8 by aluminium, forms finished product;
S9. pack: finished product is unloaded and is packed from overhead chain conveyer structure 6.
In the present invention, due to being conveyed using the overhead chain conveyer structure 6 of annular closed type to aluminium, and without biography
That unites is vacuum hot transferred, is applicable to processing plurality of specifications, the aluminium of size can be adapted to preferably in the actual production process
The production of small mount, multi items, changing the line of production between different cultivars are convenient and efficient.
Certainly, illustrated above is only better embodiment of the present invention, and use scope of the invention is not limited with this, therefore,
It is all made in the principle of the invention it is equivalent change should be included within the scope of the present invention.
Claims (10)
1. a kind of production line of wood grain aluminum, logical including the heating for carrying out baking thermal transfer to the aluminium for being covered with woodgrained paper
Road, which is characterized in that it is logical that the aluminium that the heating passages downstream end is equipped with for completing to thermal transfer carries out cooling cooling
Road, heats the check-out console being equipped between channel and cooling duct for examining aluminium thermal transfer degree, and the production line is also set
There is the overhead chain conveyer structure for conveying aluminum material, overhead chain conveyer structure includes being sequentially connected heating channel, check-out console and cooling to lead to
The annular cyclic track in road, sliding is equipped with suspension assembly on annular cyclic track, heats and opens up at the top of channel and cooling duct
There is the slit for running through and going deep into heat channel or cooling duct for suspension assembly.
2. the production line of wood grain aluminum according to claim 1, which is characterized in that the cooling duct downstream is equipped with
For the woodgrained paper of blank to be torn off to the paper-tear picture station of aluminium, paper-tear picture station downstream end is equipped with unloading station.
3. the production line of wood grain aluminum according to claim 1, which is characterized in that the heating passage upstream end is equipped with
For woodgrained paper to be affixed on to the paster mechanism of aluminium material surface, which is characterized in that the paster mechanism includes closing for placing aluminium
The operating table surface of metal type material, operating table surface include base and for preventing aluminium alloy extrusions from sliding and scraping the anti-skidding scratch resistant of damage
Layer, anti-skidding scratch resistant layer are set to above base;The scroll support for fixing wood grain roll paper, patch are equipped with above the operating table surface
Under conjunction state, the free end of wood grain roll paper is pulled away from the roll paper main body of wood grain roll paper and is covered in aluminium alloy section surface, spool branch
Frame provides maintenance for the rotation of roll paper main body in the horizontal direction, and the scroll support is provided close to the fitting end of aluminium alloy extrusions
The side at end.
4. the production line of wood grain aluminum according to claim 3, which is characterized in that the paster mechanism upstream end is equipped with
Pretreated pretreatment mechanism is carried out for the surface to aluminium, pre-processes and is equipped between mechanism and paster mechanism for aluminium
The transfer coating applicators structure of spraying transfer coating, pretreatment mechanism includes the alkali cleaning room set gradually along linear direction, first
Purge chamber, neutralization chamber and the second purge chamber, the second purge chamber downstream are equipped with the passivation room for improving transfer paint adhesion.
5. the production line of wood grain aluminum according to claim 4, which is characterized in that the pretreatment mechanism further includes using
In the hanging conveying mechanism of conveying aluminium, hanging conveying mechanism is set to alkali cleaning room, the first purge chamber, neutralization chamber, the second purge chamber
And above passivation room.
6. the production line of wood grain aluminum according to claim 1, which is characterized in that the annular cyclic track is equipped with
Carrier chain for driving suspension assembly to slide, carrier chain are connected with the drive for driving carrier chain to move along annular cyclic track
Dynamic component, the suspension assembly include the hanging ring being connected with carrier chain, and sunpender is equipped with below hanging ring, is detachably set on sunpender
There is the suspension hook for hanging aluminium.
7. the production line of wood grain aluminum according to claim 6, which is characterized in that the suspension hook includes vertically
The first suspension hook and the second suspension hook from top to bottom set gradually, the upper and lower ends difference bending of the first suspension hook are formed for by the
The upper hooked part that one suspension hook is installed on sunpender and the lower hooked part for hanging aluminium are offered for the first suspension hook on sunpender
The hook on hole caught on, bending forms the upper crotch for being connected with the lower end of the first suspension hook to the upper and lower ends of the second suspension hook respectively
Portion and lower hook part for hanging aluminium.
8. a kind of production technology of wood grain aluminum, which comprises the following steps:
S1. aluminium pre-processes: aluminium is conveyed with hanging conveying mechanism, successively carries out alkali cleaning, clear water is cleaned, then neutralized
It washes, clear water is cleaned again, and is passivated processing to clean profile, is then dried for standby;
S2. upper to transfer coating: transfer coating spraying is carried out to pretreated aluminium, then carries out baking-curing, formed half at
Product;
S3. it pastes woodgrained paper: transporting semi-finished product to paster mechanism, woodgrained paper is attached at aluminium material surface by glue, is bonded on one side
It smooths on one side;
S4. it dries: the aluminium for having pasted woodgrained paper hanging is dried;
S5. thermal transfer: the aluminium after drying is sent into heating channel by overhead chain conveyer structure and carries out thermal transfer, the heating
Channel temperature is 170 DEG C~200 DEG C, the conveying speed of the overhead chain conveyer structure be 1 minute 3 meters.
S6. detect: the aluminium that thermal transfer is completed sends out heating channel with overhead chain conveyer structure, then passes through monitor station and is examined
It surveys;
S7. it cooling duct: detects qualified aluminium and enters cooling duct with overhead chain conveyer structure and cooled down;
S8. tear woodgrained paper: the woodgrained paper of blank is torn off aluminium by paper-tear picture station by aluminium, forms finished product;
S9. pack: finished product is unloaded and is packed from overhead chain conveyer structure.
9. the production technology of wood grain aluminum according to claim 8, which is characterized in that alkali cleaning described in step S1 is adopted
Solution is sodium hydroxide solution, and total alkali point is 18-35PT, alkali cleaning 2-3min;Solution used by the neutralisation treatment
For nitric acid and the mixed solution of sulfuric acid, total acid point is 18-35PT, and the total acid point of neutralisation treatment 3-5min, the Passivation Treatment are
2.5-3.5PT Passivation Treatment 2-3min.
10. the production technology of wood grain aluminum according to claim 9, which is characterized in that the Passivation Treatment is used
Solution be titanium salt, zirconates, organic salt, gluconic acid and water mixed solution, total acid point is 3.0-3.5PT.
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Cited By (1)
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