Background technology
The camellia seed is grown in China mountain area, subtropical zone, south and hilly country, the refining camellia oil by using of domestic market supply at present all is the products that follow conventional lines method for refining raw food oil, obtain through the high temperature refining, its degree of purity can be compared with pure water, this oil product of crossing through the high temperature refining treatment, when having removed harmful substance, also cause multiple functional nutrient material contained in the camellia oil to be run off in a large number, this part material that is run off is the bioactivator that human body is had the highly nourishing health care effect.Now, progress along with science and technology, through both at home and abroad many famous edible oil and fat and nourishing healthy scholar studies confirm that in recent years, edible oil is by the refinery practice technical method of existing routine, the a large amount of loss of multiple functional nutrient material that has caused the highly nourishing health care that contains in the camellia seed oil that compares favourably with high-grade edible olive oil of generally acknowledging in the world to be worth, occur making camellia seed oil being worth the problem that always is not so good as generally acknowledged in the world olive oil that embodies, and cause people for a long time edible overrefinement edible oil make human body lack fat-soluble functional nutrient material, a large amount of problems that take place of disease that national multiple functional nutrient thing disappearance is brought have appearred; And on conventional deodorizing technology, also have the harmful substance (as a spot of trans acids and polymer) that can produce some, in fact there is the problem of bringing adverse effect to human body.
For example, a kind of domestic applications number are the method for 200510100247.1 refining camellia oil, its key step is: (1) is got 100 parts of impurity contents by weight percentage and is warmed to 60~70 ℃ less than 0.2% tea seed crude oil, add 0.2~0.3 part of citric acid, stirred 15~20 minutes, then, add 10~15 parts of 65~75 ℃ of water, stirred 8~12 minutes, left standstill 4~6 hours, remove impurity and water; (2) crude oil is at 230~240 ℃, and vacuum is greater than under the 200PA, and steam distillation makes free fatty in the crude oil less than 0.5%; (3) crude oil is in the time of 40~50 ℃, add concentration 15% sodium silicate solution, stirred 8~12 minutes, then, add concentration 8% sodium hydroxide solution, stirred 28~35 minutes, add 70~80 ℃ of water of 10~15 parts of temperature again, left standstill 2~3 hours, and removed water and soap stock, make the crude oil acid number be not more than 0.2MGKOH/G; (4) when 65~75 ℃ of crude oil temperature, add 12~18 parts of 70~80 ℃ of water, left standstill 1~2 hour, remove water, at vacuum-0.095MPA, 100~110 ℃ of temperature, drying, water content is less than 0.5%; (5) the crude oil temperature is raised to 100~110 ℃, adds 3~5 parts of atlapulgites, under vacuum-0.095MPA, is cooled to 75 ℃ after 23~28 minutes, filters; (6) 210~220 ℃ of temperature, vacuum was distilled 40~60 minutes greater than 260PA, got the deodorization camellia oil; (7) the deodorization camellia oil slowly is cooled to 4~5 ℃, the solid fat crystallization, and static pressure filters, and obtains refining camellia oil.
At present, adopt the refining camellia oil of high temperature process can cause in the camellia oil distinctive various functional nutrient materials destroyed, can produce harmful substance and overweight camellia oil distinctive smell simultaneously in process of production.
Summary of the invention
The present invention is directed to the too high too much problem such as loss of camellia oil nutrition that causes of prior art temperature, a kind of high mountainous tea oil refining method of nutrition content is provided.
The objective of the invention is to be implemented by the following technical programs:
The step of the high mountainous tea oil refining method of nutrition content comprises:
A, use filter cloth parcel camellia seed at normal temperatures, filter tea delivery seed crude oil by gravity, pressure, vacuum or action of centrifugal force, and more than repeating to filter tea seed crude oil once, make in the tea seed crude oil impurity content less than 0.2wt%;
B, get 90~110 parts of impurity contents less than the tea seed crude oil of 0.2wt% and 5~10 parts 30~40 ℃ warm water by weight, warm water is added in the tea seed crude oil, stirred 10~15 minutes, left standstill then 2~4 hours; Remove lower floor's impurity and water with the sedimentation separation method;
C, heating tea seed crude oil to 40~50 ℃ add 2~3 parts of sodium hydroxide solutions that concentration is 12wt%, stir 15~20 minutes; The water that adds 10~15 parts 60~70 ℃ again left standstill 4~8 hours, removed water and soap stock with the sedimentation separation method;
D, heating tea seed crude oil to 80 ℃~90 ℃, add 1~3 part of atlapulgite ,-0.1MPa~-0.095MPa under, be cooled to 68 ℃~72 ℃ through 15~20 minutes, filter with cotton then;
E, 140~150 ℃ of temperature, vacuum 200Pa to 260Pa distilled 30~60 minutes; Obtain the deodorization camellia oil;
F, deodorization camellia oil slowly are cooled to 4~5 ℃, 0.5~1.0 ℃/h of control of freezing rate, and the solid fat crystallization in the deodorization camellia oil, static pressure filters then, obtains refining camellia oil.
The high mountainous tea oil refining method of above-mentioned nutrition content, as preferably, the normal temperature physical method is adopted in the filtration in the described steps A.
The high mountainous tea oil refining method of above-mentioned nutrition content, as preferably, its step comprises:
A, use filter cloth parcel camellia seed at normal temperatures, filter tea delivery seed crude oil by gravity, pressure, vacuum or action of centrifugal force, and more than repeating to filter tea seed crude oil once, make in the tea seed crude oil impurity content less than 0.2wt%;
B, get 100 parts of impurity contents less than the tea seed crude oil of 0.2wt% and 10 parts 30~40 ℃ warm water by weight, warm water is added in the tea seed crude oil, stirred 10~15 minutes, left standstill then 2~4 hours; Remove lower floor's impurity and water with the sedimentation separation method;
C, heating tea seed crude oil to 40~50 ℃ add 2.5 parts of sodium hydroxide solutions that concentration is 12wt%, stir 15~20 minutes; The water that adds 15 parts 60~70 ℃ again left standstill 4~8 hours, removed water and soap stock with the sedimentation separation method;
D, heating tea seed crude oil to 80 ℃~90 ℃, add 3 parts of atlapulgites ,-0.1MPa~-0.095MPa under, be cooled to 70 ℃ through 15~20 minutes, filter with cotton then;
E, 140~150 ℃ of temperature, vacuum 200Pa to 260Pa distilled 30~60 minutes; Obtain the deodorization camellia oil;
F, deodorization camellia oil slowly are cooled to 4~5 ℃, 0.5~1.0 ℃/h of control of freezing rate, and the solid fat crystallization in the deodorization camellia oil, static pressure filters then, obtains refining camellia oil.
The high mountainous tea oil refining method of above-mentioned nutrition content, as preferably, its step comprises:
A, use filter cloth parcel camellia seed at normal temperatures, filter tea delivery seed crude oil by gravity, pressure, vacuum or action of centrifugal force, and more than repeating to filter tea seed crude oil once, make in the tea seed crude oil impurity content less than 0.2wt%;
B, get 90 parts of impurity contents less than the tea seed crude oil of 0.2wt% and 5 parts 30~40 ℃ warm water by weight, warm water is added in the tea seed crude oil, stirred 10~15 minutes, left standstill then 2~4 hours; Remove lower floor's impurity and water with the sedimentation separation method;
C, heating tea seed crude oil to 40~50 ℃ add 2 parts of sodium hydroxide solutions that concentration is 12wt%, stir 15~20 minutes; The water that adds 10 parts 60~70 ℃ again left standstill 4~8 hours, removed water and soap stock with the sedimentation separation method;
D, heating tea seed crude oil to 80 ℃~90 ℃, add 1 part of atlapulgite ,-0.1MPa~-0.095MPa under, be cooled to 68 ℃~72 ℃ through 15~20 minutes, filter with cotton then;
E, 140~150 ℃ of temperature, vacuum 200Pa to 260Pa distilled 30~60 minutes; Obtain the deodorization camellia oil;
F, deodorization camellia oil slowly are cooled to 4~5 ℃, 0.5~1.0 ℃/h of control of freezing rate, and the solid fat crystallization in the deodorization camellia oil, static pressure filters then, obtains refining camellia oil.
The high mountainous tea oil refining method of above-mentioned nutrition content, as preferably, its step comprises:
A, use filter cloth parcel camellia seed at normal temperatures, filter tea delivery seed crude oil by gravity, pressure, vacuum or action of centrifugal force, and more than repeating to filter tea seed crude oil once, make in the tea seed crude oil impurity content less than 0.2wt%;
B, get 90~110 parts of impurity contents less than the tea seed crude oil of 0.2wt% and 5~10 parts 30 ℃ warm water by weight, warm water is added in the tea seed crude oil, stirred 15 minutes, left standstill then 4 hours; Remove lower floor's impurity and water with the sedimentation separation method;
C, heating tea seed crude oil to 40 ℃, add 2~3 parts of sodium hydroxide solutions that concentration is 12wt%, stirred 15 minutes; The water that adds 10~15 parts 60 ℃ again left standstill 6 hours, removed water and soap stock with the sedimentation separation method;
D, heating tea seed crude oil to 80 ℃, add 1~3 part of atlapulgite, under-0.095MPa, be cooled to 68 ℃ through 20 minutes, filter with cotton then;
E, 140 ℃ of temperature, 200Pa distilled 45 minutes; Obtain the deodorization camellia oil;
F, deodorization camellia oil slowly are cooled to 5 ℃, the 0.5 ℃/h of control of freezing rate, and the solid fat crystallization in the deodorization camellia oil, static pressure filters then, obtains refining camellia oil.
The high mountainous tea oil refining method of above-mentioned nutrition content, as preferably, its step comprises:
A, use filter cloth parcel camellia seed at normal temperatures, filter tea delivery seed crude oil by gravity, pressure, vacuum or action of centrifugal force, and more than repeating to filter tea seed crude oil once, make in the tea seed crude oil impurity content less than 0.2wt%;
B, get 90~110 parts of impurity contents less than the tea seed crude oil of 0.2wt% and 5~10 parts 40 ℃ warm water by weight, warm water is added in the tea seed crude oil, stirred 10 minutes, left standstill then 3 hours; Remove lower floor's impurity and water with the sedimentation separation method;
C, heating tea seed crude oil to 50 ℃, add 2~3 parts of sodium hydroxide solutions that concentration is 12wt%, stirred 15 minutes; The water that adds 10~15 parts 70 ℃ again left standstill 8 hours, removed water and soap stock with the sedimentation separation method;
D, heating tea seed crude oil to 90 ℃, add 1~3 part of atlapulgite, under-0.1MPa, be cooled to 72 ℃ through 15 minutes, filter with cotton then;
E, 150 ℃ of temperature, 260Pa distilled 60 minutes; Obtain the deodorization camellia oil;
F, deodorization camellia oil slowly are cooled to 4 ℃, the 1.0 ℃/h of control of freezing rate, and the solid fat crystallization in the deodorization camellia oil, static pressure filters then, obtains refining camellia oil.
Above-mentioned atlapulgite be natural clay after acid treatment, be called Emathlite and also claim atlapulgite.Its main component is diatomite, and itself is just existing active.The chemical composition of atlapulgite is SiO2:(50~70) w%; Al203:(10~16)
W%; Fe203:(2~4) w%; MgO:(1~6) w% etc.The chemical composition of atlapulgite has very big difference with raw materials used clay is different with activation condition, but it is generally acknowledged adsorption capacity and chemical composition relation not quite.
The present invention has the following advantages:
The inventive method had both reached the harmful components that produce in that effective removing camellia crude oil exists and the production process (as free fatty, colloid, micro heavy, residual soap, residual broken, aflatoxins etc.) and the distinctive unsuitable smell of camellia, reached again can make the peculiar various natural beneficial functions nutrients of camellia seed oil be able to maximized reservation after making with extra care.
Prepared camellia oil, distinctive various functional nutrient materials are maximized reservation in the camellia oil, remove simultaneously effectively exist in the camellia oil crude oil and production process in the harmful substance that produces and overweight camellia oil distinctive smell.The prepared camellia oil of the present invention is compared with conventional process for refining: content of phospholipid does not have residual moltenly less than 0.02PPm in the product, and many 81%, the VD3 of VE are many 26%, many 10 times of sterol.Product quality meets standard GB 11765-2003 squeezing primary standard.In addition since preparation temperature reduce, can energy-conservation 30%.
The specific embodiment
Below be the specific embodiment of the present invention, technical characterictic of the present invention is described further, but the present invention is not limited to these embodiment.
Embodiment 1:
1. the dregs of fat separate
By gravity, pressure, vacuum or action of centrifugal force, use filter cloth to filter at normal temperatures, make well cuts content less than 0.2wt%.Impurity comprises free fatty, colloid, micro heavy, residual soap, residual broken, aflatoxins etc.
2. come unstuck
Get the double centner impurity content by weight less than the tea seed crude oil of 0.2wt%, 5 kilograms 40 ℃ warm water are added in the grease, stirred 10 minutes, left standstill 2 hours.Remove lower floor's impurity and water with the sedimentation separation method.
3. depickling
Crude oil adds 2 kilograms of sodium hydroxide solutions that concentration is 12wt% in the time of 40 ℃, stirred 15 minutes.70 ℃ the water that adds 10 kilograms again left standstill 8 hours, removed water and soap stock with the sedimentation separation method.Acid number 0.12 (KOH)/(mg/g) after the depickling.
4. decolouring
During heating tea seed crude oil temperature to 80 ℃, add 1 kilogram of atlapulgite, under vacuum-0.095MPa, after 20 minutes, be cooled to 70 ℃, filter with cotton.Damp oil colours is yellowish after decolouring, and meets GB one-level oil standard.
5. deodorization
140 ℃ of temperature, vacuum 200Pa distilled 60 minutes.Get the deodorization camellia oil.
6. take off cured
The deodorization camellia oil slowly is cooled to 4 ℃, 0.5~1.0 ℃/h of control of freezing rate, and the solid fat crystallization in the deodorization camellia oil, static pressure filters then, obtains refining camellia oil.
Embodiment 2:
1. the dregs of fat separate
By gravity, pressure, vacuum or action of centrifugal force, use filter cloth to filter at normal temperatures, make well cuts content less than 0.2wt%.Impurity comprises free fatty, colloid, micro heavy, residual soap, residual broken, aflatoxins etc.
2. come unstuck
Get the double centner impurity content by weight less than the tea seed crude oil of 0.2wt%, 10 kilograms 30 ℃ warm water are added in the grease, stirred 15 minutes, left standstill 4 hours.Remove lower floor's impurity and water with the sedimentation separation method.
3. depickling
Crude oil adds 3 kilograms of sodium hydroxide solutions that concentration is 12wt% in the time of 50 ℃, stirred 20 minutes.60 ℃ the water that adds 15 kilograms again left standstill 4 hours, removed water and soap stock with the sedimentation separation method.Acid number 0.12 (KOH)/(mg/g) after the depickling.
4. decolouring
During heating tea seed crude oil temperature to 90 ℃, add 3 kilograms of atlapulgites, under vacuum-0.095MPa, after 15 minutes, be cooled to 70 ℃, filter with cotton.Damp oil colours is yellowish after decolouring, and meets GB one-level oil standard.
5. deodorization
150 ℃ of temperature, vacuum 260Pa distilled 30 minutes.Get the deodorization camellia oil.
6. take off cured
The deodorization camellia oil slowly is cooled to 5 ℃, 0.5~1.0 ℃/h of control of freezing rate, and the solid fat crystallization in the deodorization camellia oil, static pressure filters then, obtains refining camellia oil.
The comparative example 1:
Adopt conventional high-temperature to take off height refining processing method processing camellia oil, concrete process distinction sees Table 1 more.
The regulation and control parameter that table 1 the inventive method and conventional high temperature take off height refining processing method more compares
Operation |
The inventive method |
High temperature takes off height refining processing method more |
The dregs of fat separate |
Normal temperature |
Normal temperature |
Hydration degum |
30-40℃ |
75-80℃ |
Alkali refining |
40-50℃ |
80-90℃ |
Decolouring |
80-90℃ |
110-130℃ |
Deodorization |
140-150 ℃ 30-60 minute |
240-260 ℃ 90-150 minute |
Dewaxing |
4-5℃ |
8-10℃ |
The camellia oil that embodiment 1 and 2 makes is taken the mean for 50 groups, and after testing, the inventive method content of phospholipid is less than 0.02PPm, does not have residual moltenly, and it is many 26% that the inventive method is taken off many 81%, the VD3 of height refining processing method VE than high temperature more, many 10 times of sterol.
Specific embodiment described in the present invention only is that the present invention's spirit is illustrated.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although the present invention has been made detailed explanation and has quoted some instantiations as proof, to those skilled in the art, only otherwise leave that the spirit and scope of the present invention can be done various variations or correction is obvious.