CN105985861A - Production method of natural-vitamin-E-rich oil tea seed oil - Google Patents

Production method of natural-vitamin-E-rich oil tea seed oil Download PDF

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CN105985861A
CN105985861A CN201610398386.5A CN201610398386A CN105985861A CN 105985861 A CN105985861 A CN 105985861A CN 201610398386 A CN201610398386 A CN 201610398386A CN 105985861 A CN105985861 A CN 105985861A
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oil
camellia
natural vitamin
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vitamin
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裘晓云
卢红伶
沈国新
陈琳
胡文君
胡丞涛
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Zhejiang Baifan Agricultural Development Co ltd
Zhejiang Academy of Agricultural Sciences
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Zhejiang Academy of Agricultural Sciences
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/04Pretreatment of vegetable raw material
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/06Production of fats or fatty oils from raw materials by pressing
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/001Refining fats or fatty oils by a combination of two or more of the means hereafter
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/008Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/02Refining fats or fatty oils by chemical reaction
    • C11B3/06Refining fats or fatty oils by chemical reaction with bases
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/10Refining fats or fatty oils by adsorption

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Microbiology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Edible Oils And Fats (AREA)
  • Medicines Containing Plant Substances (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention discloses a production method of natural-vitamin-E-rich oil tea seed oil. The crude oil is reasonably stored to prevent the crude oil from oxidation due to contact with air, thereby reducing the loss of the natural vitamin E. The method provides high-quality crude oil for refining. According to the physical and chemical characteristics of the oil tea seed oil and the physical and chemical characteristics of the natural vitamin E, refining parameters for all steps are changed to obtain the refined oil, in which the undesirable constituents in the oil tea seed oil are effectively removed and the natural vitamin E in the oil tea seed oil is maximally retained. Various indexes of the refined oil satisfy the national oil tea seed oil standard. Compared with the traditional refining technique, the method disclosed by the invention lowers the pressure, temperature and other parameters of the major step, and achieves the effects of saving the energy and lowering the production cost.

Description

一种富含天然维生素E油茶籽油的生产方法A kind of production method of camellia seed oil rich in natural vitamin E

技术领域technical field

本发明涉及油茶籽油生产技术领域,特别涉及一种富含天然维生素E油茶籽油的生产方法。The invention relates to the technical field of camellia oleifera seed oil production, in particular to a production method of camellia oleifera seed oil rich in natural vitamin E.

背景技术Background technique

天然维生素E,又称生育酚,是一种人体新陈代谢需要、而人体自身又不能合成、必需从食物中摄取的生物活性物质。天然维生素E是苯并二氢吡喃的衍生物,根据其侧链结构可分为多种组份。侧链单饱和的组份称为生育酚,而侧链上有三个双键的组份称为生育三烯酚。每种维生素E均有生育酚和生育三烯酚二种组份。每一组份的维生素E根据其甲基在色酮环上位置不同,又可分为α,β,γ,ε4种类型。所以,天然维生素E共有8种种异构体,其中以α-生育酚的生理活性最强。天然维生素E一般为淡黄色油状物质,易溶于氯仿、乙醚、石油醚、油,难溶于乙醇和丙酮,不溶于水。天然维生素E对热稳定,但容易受氧影响,碱性条件下特别容易氧化。对可见光稳定,但能被紫外光破坏。Natural vitamin E, also known as tocopherol, is a biologically active substance that is required by human metabolism but cannot be synthesized by the human body itself, and must be ingested from food. Natural vitamin E is a derivative of chroman, which can be divided into various components according to its side chain structure. The component with monosaturated side chain is called tocopherol, and the component with three double bonds in the side chain is called tocotrienol. Each vitamin E has two components of tocopherol and tocotrienol. Vitamin E in each component can be divided into four types: α, β, γ, and ε according to the position of its methyl group on the chromone ring. Therefore, there are 8 isomers of natural vitamin E, among which α-tocopherol has the strongest physiological activity. Natural vitamin E is generally a light yellow oily substance, easily soluble in chloroform, ether, petroleum ether, oil, insoluble in ethanol and acetone, and insoluble in water. Natural vitamin E is stable to heat, but is easily affected by oxygen, and is particularly prone to oxidation under alkaline conditions. Stable to visible light, but can be destroyed by ultraviolet light.

天然维生素E具有很强的生物活性功能,能抑制脂质过氧化,清除细胞内自由基,提高人体及动物的体能免疫功能,延缓人体衰老,预防和治疗心血管疾病等作用,广泛应用于医药、化妆品、食品和饲料添加剂等行业。Natural vitamin E has strong biological activity, can inhibit lipid peroxidation, remove intracellular free radicals, improve the physical immune function of human and animals, delay human aging, prevent and treat cardiovascular diseases, etc., and is widely used in medicine , cosmetics, food and feed additives and other industries.

油茶籽油,又名山茶油、茶籽油,是从木本植物油茶籽中榨取的油脂,是中国特色高端木本食用油的代表。油茶与油棕(Elaeis guineensis Jacq.)、油橄榄(OleaeuropaeaL.)、椰子(Cocos nucifera L.)并称为世界4大木本油料作物。油茶籽油是联合国粮农组织重点推广的高级食用植物油。油茶籽油的物理性质和脂肪酸组份与国际名贵木本食用橄榄油相似,主要脂肪酸成分包括棕榈酸、硬脂酸、花生酸、棕榈油酸、油酸、亚油酸等。直接从油茶籽中榨取的油称为油茶籽原油,除了脂肪酸外,原油中还含有几十种活性物质等成分,如脂溶性维生素E,许多活性成分的含量高于橄榄油,或是橄榄油中所没有的。油茶籽原油不饱和脂肪酸含量高达90%,比橄榄油高出7个百分点,维生素E的含量比橄榄油高出1倍。所以,油茶籽油是一种营养和保健价值极高的木本食用植物油脂,是高血压、心脏病动脉粥样硬化高血脂患者的理想食用油,也是最适合孕妇、婴幼儿等特殊人群的专用营养食用油。Camellia oleifera seed oil, also known as camellia oil and camellia seed oil, is the oil extracted from the woody plant camellia oleifera seed, and is a representative of high-end woody edible oil with Chinese characteristics. Camellia oleifera, oil palm (Elaeis guineensis Jacq.), olive (Oleaeuropaea L.), and coconut (Cocos nucifera L.) are known as the world's four largest woody oil crops. Camellia oleifera seed oil is a high-grade edible vegetable oil promoted by the Food and Agriculture Organization of the United Nations. The physical properties and fatty acid components of Camellia oleifera seed oil are similar to those of international famous woody edible olive oil. The main fatty acid components include palmitic acid, stearic acid, arachidic acid, palmitoleic acid, oleic acid, linoleic acid, etc. The oil extracted directly from camellia oleifera seeds is called camellia oleifera seed crude oil. In addition to fatty acids, the crude oil also contains dozens of active substances and other ingredients, such as fat-soluble vitamin E. The content of many active ingredients is higher than that of olive oil, or olive oil not in. The unsaturated fatty acid content of camellia seed crude oil is as high as 90%, which is 7 percentage points higher than that of olive oil, and the content of vitamin E is 1 times higher than that of olive oil. Therefore, Camellia oleifera seed oil is a woody edible vegetable oil with high nutritional and health value. It is an ideal edible oil for patients with hypertension, heart disease, atherosclerosis, and hyperlipidemia. It is also the most suitable for pregnant women, infants and other special groups. Special nutritious cooking oil.

油茶籽原油中含有油茶籽油原生态营养和功能活性物质,但同时也含有一些不利与健康的成分,如游离脂肪酸、胶质、微量重金属、残皂、残碎、黄曲霉素等。所以,原油一定要精炼加工后才能成为商品油。食用油脂的精炼加工主要分为脱胶、脱酸、脱色及脱臭等工序,每个工序配以不同的温度(蒸汽)、时间、压力等参数,每个工序的目的各不相同。一直以来油茶籽油没有专用的精炼加工工艺,套用普通食用油“高温压榨、高度精炼”的传统工艺,会使油茶籽油中珍贵的天然活性营养物在加工过程中随着蒸汽和皂脚流失,维生素E等活性成分在精炼加工中的流失率在60%以上,还有产生苯并芘、反式脂肪酸等不良物质的风险。所以,油茶籽油的精炼加工过程成了“优质油料能否生产出优质产品”的关键。Camellia oleifera seed crude oil contains the original ecological nutrition and functional active substances of camellia oleifera seed oil, but it also contains some unfavorable and healthy ingredients, such as free fatty acids, colloids, trace heavy metals, residual soap, residual debris, aflatoxin, etc. Therefore, crude oil must be refined and processed before it can become commercial oil. The refining process of edible oils and fats is mainly divided into degumming, deacidification, decolorization and deodorization processes. Each process is equipped with different parameters such as temperature (steam), time, pressure, etc. The purpose of each process is different. Camellia oleifera seed oil has not had a special refining process for a long time. Applying the traditional process of "high temperature pressing and high refining" of ordinary edible oil will cause the precious natural active nutrients in camellia oleifera seed oil to be lost with steam and soapstock during processing. , The loss rate of active ingredients such as vitamin E in the refining process is more than 60%, and there is also the risk of producing benzopyrene, trans fatty acids and other undesirable substances. Therefore, the refining process of Camellia oleifera seed oil has become the key to "whether high-quality oil can produce high-quality products".

传统的油茶籽油加工工艺的核心是“高温高压”,其中的碱炼工序需要加入强碱物质以中和油茶籽油中的游离酸,而脱臭工序需要高温高压(达250℃)以去除原油过浓的气味和杂质,同时有进一步降低酸价的作用。实际生产中发现油茶籽原油精炼加工后,天然维生素E的含量只有原油的40%左右,但究竟如何流失和流失的量均没有明确的答案,更没有有力的措施来改进它,使这些珍贵的天然活性物质白白浪费。The core of the traditional Camellia oleifera seed oil processing technology is "high temperature and high pressure". The alkali refining process needs to add strong alkali to neutralize the free acid in the camellia oleifera seed oil, and the deodorization process requires high temperature and high pressure (up to 250 ℃) to remove crude oil. Excessive odor and impurities can further reduce the acid value. In actual production, it is found that after crude oil refining and processing of Camellia oleifera seed, the content of natural vitamin E is only about 40% of that of crude oil, but there is no clear answer on how to lose and the amount of loss, let alone effective measures to improve it, so that these precious vitamin E Natural active substances go to waste.

发明内容Contents of the invention

本发明的目的在于提供一种富含天然维生素E油茶籽油的生产方法,既可有效地去除原油中不良物质和过浓的气味,质量指标达到油茶籽油国家标准,又能最大程度地保留天然维生素E等活性成分。The object of the present invention is to provide a kind of production method of camellia oleifera seed oil rich in natural vitamin E, which can effectively remove undesirable substances and too strong smell in crude oil, the quality index reaches the national standard of camellia oleifera seed oil, and can retain to the greatest extent Active ingredients such as natural vitamin E.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种富含天然维生素E油茶籽油的生产方法,包括如下步骤:A production method rich in natural vitamin E camellia seed oil, comprising the steps of:

一、原油获得1. Obtaining crude oil

油茶籽经压榨后得到压榨油,压榨油经过滤后得到茶籽原油,茶籽原油直接进行精炼或装罐储存后再进行精炼;Camellia oleifera seeds are pressed to obtain pressed oil, and the pressed oil is filtered to obtain tea seed crude oil, which is directly refined or stored in a tank before refining;

二、精炼2. Refining

(1)脱胶:茶籽原油按重量比茶籽原油:温水=10:1混合,搅拌10~15分钟,然后静置3~4小时后用沉降分离法去除下层杂质和水后得到脱胶油;(1) Degumming: tea seed crude oil is mixed according to the weight ratio of tea seed crude oil: warm water = 10:1, stirred for 10-15 minutes, then left to stand for 3-4 hours, and then degummed oil is obtained after removing the lower impurities and water by sedimentation separation;

(2)脱酸:10重量份脱胶油加热至40~50℃,加入1.5重量份氢氧化钠溶液,搅拌15~20分钟,再加入10~15份60~70℃的水,静置4~8小时,用沉降分离法去除水和皂脚,得到一次脱酸油;10重量份一次脱酸油加热至40~50℃,加入1.5重量份氢氧化钠溶液,搅拌15~20分钟,再加入10~15份60~70℃的水,静置4~8小时,用沉降分离法去除水和皂脚得到二次脱酸油;本发明采用2次碱法脱酸工艺用碱量为常规用碱量的60%。(2) Deacidification: Heat 10 parts by weight of degummed oil to 40-50°C, add 1.5 parts by weight of sodium hydroxide solution, stir for 15-20 minutes, then add 10-15 parts of water at 60-70°C, and let it stand for 4-50 minutes. For 8 hours, remove water and soapstock by sedimentation and separation to obtain primary deacidified oil; heat 10 parts by weight of primary deacidified oil to 40-50°C, add 1.5 parts by weight of sodium hydroxide solution, stir for 15-20 minutes, and then add 10 to 15 parts of water at 60 to 70°C are left to stand for 4 to 8 hours, and the water and soapstock are removed by sedimentation and separation to obtain secondary deacidified oil; 60% of the alkalinity.

(3)脱色:二次脱酸油加热至80~85℃,加入活性白土,在-0.05至-0.08MPa压力下,冷却到70~75℃,然后用棉布过滤得到脱色油;(3) Decolorization: heat the secondary deacidified oil to 80-85°C, add activated clay, cool to 70-75°C under the pressure of -0.05 to -0.08MPa, and then filter with cotton cloth to obtain decolorized oil;

(4)脱臭:对脱色油进行脱臭处理,得到脱臭油;(4) Deodorization: deodorize the decolorized oil to obtain deodorized oil;

(5)脱腊:脱臭油缓慢冷却到4±1℃,脱臭油中的固体脂结晶通过过滤去除,得到富含维生素E的成品山茶油;(5) Dewaxing: the deodorized oil is slowly cooled to 4±1°C, and the solid fat crystals in the deodorized oil are removed by filtration to obtain the finished camellia oil rich in vitamin E;

三、灌装3. Filling

成品山茶油灌装时,灌装瓶中先灌入瓶体1/2体积的氮气替代空气,再灌入成品山茶油后封盖。When filling the finished camellia oil, first fill the bottle with 1/2 volume of nitrogen to replace the air, then fill the bottle with the finished camellia oil and seal the cap.

本发明针对天然维生素E在碱性条件下易氧化,对热稳定的特点,对山茶油的制备工艺进行改进,尤其是在脱胶工序大大减少用碱量(大概是常规工艺的60%)、脱臭工序采用“适温低压”并延长脱臭时间和成品灌装瓶氮气保护3个关键工序。The present invention aims at the characteristics that natural vitamin E is easy to oxidize under alkaline conditions and stable to heat, and improves the preparation process of camellia oil, especially greatly reduces the amount of alkali used in the degumming process (about 60% of the conventional process), and deodorizes The process adopts three key processes of "suitable temperature and low pressure" and prolonging the deodorization time and nitrogen protection of the finished product filling bottle.

作为优选,步骤一中,经过滤后得到茶籽原油中的杂质含量小于0.2wt%。作为优选,步骤一中,装罐储存时,装罐后对油罐上部充氮气以替换油罐上部的空气,然后密封封存。以防止原油与空气接触,防止原油中的脂溶性维生素E被氧化损失。Preferably, in step 1, the impurity content in the tea seed crude oil obtained after filtering is less than 0.2 wt%. As preferably, in step 1, when storing in cans, the upper part of the oil tank is filled with nitrogen to replace the air in the upper part of the oil tank after filling, and then sealed and sealed. To prevent the crude oil from contacting with the air, and prevent the fat-soluble vitamin E in the crude oil from being oxidized and lost.

作为优选,步骤(1)中温水的水温为35±1℃。Preferably, the temperature of the warm water in step (1) is 35±1°C.

作为优选,步骤(2)中氢氧化钠溶液的质量浓度为12%。As preferably, the mass concentration of sodium hydroxide solution in step (2) is 12%.

作为优选,步骤(3)中活性白土用量为二次脱酸油重量的2%。As a preference, the amount of activated clay used in the step (3) is 2% of the weight of the secondary deacidified oil.

作为优选,步骤(4)中脱臭处理具体为:脱色油先加温至85℃后抽真空到160±5Pa,然后升温至150±1℃,蒸馏2小时。采用本发明特定的脱臭处理,脱臭效果好,维生素E损失少。Preferably, the deodorization treatment in step (4) is as follows: the decolorized oil is first heated to 85°C, then vacuumed to 160±5Pa, then heated to 150±1°C, and distilled for 2 hours. By adopting the specific deodorization treatment of the present invention, the deodorization effect is good and the loss of vitamin E is small.

作为优选,步骤(5)中冷却速率为0.5~1℃/h。Preferably, the cooling rate in step (5) is 0.5-1° C./h.

本发明的有益效果是:The beneficial effects of the present invention are:

通过合理的原油储存,防止原油与空气接触而氧化,减少了天然维生素E的损失。为精炼提供优质原油。Through reasonable storage of crude oil, the oxidation of crude oil in contact with air is prevented, and the loss of natural vitamin E is reduced. Provide high-quality crude oil for refining.

针对油茶籽油的理化特点和天然维生素E的理化特性,通过改变精炼各工序精炼参数,得到既有效地去除油茶籽油中的不良成分,又能最大程度地保留油茶籽油中的天然维生素E,精炼油各项指标符合国家油茶籽油标准。According to the physical and chemical characteristics of Camellia oleifera seed oil and the physical and chemical characteristics of natural vitamin E, by changing the refining parameters of each refining process, it can not only effectively remove the bad components in Camellia oleifera seed oil, but also retain the natural vitamin E in Camellia oleifera seed oil to the greatest extent. , The indicators of the refined oil meet the national camellia oil standard.

与传统精炼工艺比,降低了主要工序压力、温度等参数,达到节能和降低生产成本的效果。Compared with the traditional refining process, the main process pressure, temperature and other parameters are reduced to achieve the effect of energy saving and production cost reduction.

具体实施方式detailed description

下面通过具体实施例,对本发明的技术方案作进一步的具体说明。The technical solution of the present invention will be further specifically described below through specific examples.

本发明中,若非特指,所采用的原料和设备等均可从市场购得或是本领域常用的。下述实施例中的方法,如无特别说明,均为本领域的常规方法。In the present invention, unless otherwise specified, the raw materials and equipment used can be purchased from the market or commonly used in this field. The methods in the following examples, unless otherwise specified, are conventional methods in the art.

总实施方案:General implementation plan:

一种富含天然维生素E油茶籽油的生产方法,包括如下步骤:A production method rich in natural vitamin E camellia seed oil, comprising the steps of:

一、原油获得1. Obtaining crude oil

油茶籽经压榨后得到压榨油,压榨油经过滤后得到杂质含量小于0.2wt%的茶籽原油,茶籽原油直接进行精炼或装罐储存后再进行精炼,装罐储存时,装罐后对油罐上部充氮气以替换油罐上部的空气,然后密封封存。Camellia oleifera seeds are squeezed to obtain squeezed oil, and the squeezed oil is filtered to obtain tea seed crude oil with an impurity content of less than 0.2 wt%. The tea seed crude oil is directly refined or stored in a tank and then refined. The upper part of the oil tank is filled with nitrogen to replace the air in the upper part of the oil tank, and then sealed and sealed.

二、精炼2. Refining

(1)脱胶:茶籽原油按重量比茶籽原油:温水(水温为35±1℃)=10:1混合,搅拌10~15分钟,然后静置3~4小时后用沉降分离法去除下层杂质和水后得到脱胶油。(1) Degumming: tea seed crude oil is mixed according to the weight ratio of tea seed crude oil: warm water (water temperature is 35±1°C) = 10:1, stirred for 10-15 minutes, then left to stand for 3-4 hours, and then the lower layer is removed by sedimentation separation Degummed oil is obtained after removing impurities and water.

(2)脱酸:10重量份脱胶油加热至40~50℃,加入1.5重量份氢氧化钠溶液,搅拌15~20分钟,再加入10~15份60~70℃的水,静置4~8小时,用沉降分离法去除水和皂脚,得到一次脱酸油;10重量份一次脱酸油加热至40~50℃,加入1.5重量份氢氧化钠溶液,搅拌15~20分钟,再加入10~15份60~70℃的水,静置4~8小时,用沉降分离法去除水和皂脚,得到二次脱酸油。(2) Deacidification: Heat 10 parts by weight of degummed oil to 40-50°C, add 1.5 parts by weight of sodium hydroxide solution, stir for 15-20 minutes, then add 10-15 parts of water at 60-70°C, and let it stand for 4-50 minutes. For 8 hours, remove water and soapstock by sedimentation and separation to obtain primary deacidified oil; heat 10 parts by weight of primary deacidified oil to 40-50°C, add 1.5 parts by weight of sodium hydroxide solution, stir for 15-20 minutes, and then add 10-15 parts of water at 60-70°C, let stand for 4-8 hours, remove water and soapstock by sedimentation separation method, and obtain secondary deacidified oil.

(3)脱色:二次脱酸油加热至80~85℃,加入二次脱酸油重量2%的活性白土,在-0.05至-0.08MPa压力下,冷却到70~75℃,然后用棉布过滤得到脱色油。(3) Decolorization: heat the secondary deacidified oil to 80-85°C, add activated clay of 2% of the weight of the secondary deacidified oil, cool to 70-75°C under the pressure of -0.05 to -0.08MPa, and then use cotton cloth Filter to obtain decolorized oil.

(4)脱臭:脱色油先加温至85℃后抽真空到160±5Pa,然后升温至150±1℃,蒸馏2小时,自然冷却后静压过滤,得到脱臭油。(4) Deodorization: The decolorized oil is first heated to 85°C and then vacuumed to 160±5Pa, then heated to 150±1°C, distilled for 2 hours, cooled naturally and filtered under static pressure to obtain deodorized oil.

(5)脱腊:脱臭油缓慢冷却到4±1℃,冷却速率为0.5~1℃/h,脱臭油中的固体脂结晶通过过滤去除,得到富含维生素E的成品山茶油。(5) Dewaxing: The deodorized oil is slowly cooled to 4±1°C at a cooling rate of 0.5-1°C/h, and the solid fat crystals in the deodorized oil are removed by filtration to obtain the finished camellia oil rich in vitamin E.

三、灌装3. Filling

成品山茶油灌装时,灌装瓶中先灌入瓶体1/2体积的氮气替代空气,再灌入成品山茶油后封盖。When filling the finished camellia oil, first fill the bottle with 1/2 volume of nitrogen to replace the air, then fill the bottle with the finished camellia oil and seal the cap.

试验例1:Test example 1:

油茶油原油的储存:Camellia oil crude oil storage:

用当年生油茶籽压榨得到的原油,第一组原油直接装罐储存,灌油后油罐上方尚有一定量的空气(大约油罐体积的5%),然后马上密封封存。第二组同样的油罐装入同样量的原油后,对油罐上部充氮气以替换油罐上部的空气,然后密封封存。储存不同时间后小心取油样进行特征指标测试。结果表明(见表1),随着储存时间的延长,两种储存方式的酸价略有增加、过氧化值明显增加,天然维生素E的含量下降。两种储存方式相比,第二组原油的酸价和过氧化值的增加量同一时期均低于第一组,而天然维生素E含量减少量少于第一组。第一组在储存120天后,天然维生素E含量开始明显下降,而第二组在180天后,下降量有较明显地提高。360天后第二组的天然维生素E含量是第一组的1.3倍。说明氮气在油脂储存过程中能有效地保护天然维生素E,其原因是与空气隔开,可以大大降低天然维生素E含量被氧化的反应。With the crude oil obtained by pressing raw camellia oleifera seeds in that year, the first group of crude oil is directly stored in tanks, and there is still a certain amount of air (about 5% of the volume of the oil tank) on the top of the oil tank after oil filling, and then sealed and sealed immediately. After the same amount of crude oil is loaded into the same oil tank of the second group, the upper part of the oil tank is filled with nitrogen to replace the air in the upper part of the oil tank, and then sealed and sealed. Carefully take oil samples after storage for different periods of time for characteristic index testing. The results showed (see Table 1) that with the prolongation of storage time, the acid value of the two storage methods increased slightly, the peroxide value increased significantly, and the content of natural vitamin E decreased. Compared with the two storage methods, the increase of acid value and peroxide value of crude oil in the second group was lower than that of the first group, while the decrease of natural vitamin E content was less than that of the first group. After 120 days of storage in the first group, the natural vitamin E content began to decline significantly, while in the second group after 180 days, the amount of decline increased significantly. After 360 days, the natural vitamin E content of the second group was 1.3 times that of the first group. It shows that nitrogen can effectively protect natural vitamin E in the process of oil storage. The reason is that it is separated from the air, which can greatly reduce the oxidation reaction of natural vitamin E content.

表1原油不同方法储存不同时间后的特征指标Table 1 The characteristic indexes of crude oil stored in different ways for different time

试验例2:Test example 2:

油茶油脱胶Camellia oil degumming

用当年生油茶籽压榨得到的原油作试验材料,第一组原油用传统方法进行脱胶,其工艺参数为:按重量份计算,在10份原油中慢慢加入1份温水,温水的温度为75℃,边加水边搅拌,持续12.5分钟,然后静置0.5小时后用沉降分离法去除下层杂质和水后,得到脱胶油。取脱胶油进行特征指标测定。第二组原油用传统方法进行脱胶,其工艺参数为:按重量比计算,在10份原油中慢慢加入1份温水,温水的温度为35℃,边加水边搅拌,持续12.5分钟,然后静置3.5小时后用沉降分离法去除下层杂质和水后,得到脱胶油。每个试验3次重复。取脱胶油进行特征指标测定。特征指标用磷脂和脱胶率表示,计算公式如下:脱胶率(%)为(原油的磷脂含量-成品油的磷脂含量)/毛油的磷脂含量。The crude oil obtained by pressing raw camellia oleifera seeds in that year was used as the test material. The first group of crude oil was degummed by the traditional method. The process parameters were: calculated by weight, slowly add 1 part of warm water to 10 parts of crude oil, and the temperature of the warm water was 75 ℃, add water while stirring for 12.5 minutes, then let it stand for 0.5 hours and remove the impurities and water in the lower layer by sedimentation to obtain degummed oil. The degummed oil was taken for characteristic index determination. The second group of crude oil is degummed by the traditional method, and its process parameters are: calculated by weight ratio, slowly add 1 part of warm water to 10 parts of crude oil, the temperature of the warm water is 35 ° C, stir while adding water, continue for 12.5 minutes, and then statically After standing for 3.5 hours, the impurities and water in the lower layer were removed by sedimentation separation to obtain degummed oil. Each experiment was repeated 3 times. The degummed oil was taken for characteristic index determination. The characteristic index is represented by phospholipid and degumming rate, and the calculation formula is as follows: degumming rate (%) is (phospholipid content of crude oil-phospholipid content of refined oil)/phospholipid content of crude oil.

结果表明脱胶温度适度降低,没有影响脱胶率和除去磷脂的效果(表2)。表2脱胶温度对油茶籽油脱胶的特征指标及天然维生素E流失的影响The results showed that the degumming temperature was moderately lowered without affecting the degumming rate and the effect of removing phospholipids (Table 2). Table 2 Effect of degumming temperature on degumming characteristic index of Camellia oleifera seed oil and loss of natural vitamin E

试验例3:Test example 3:

油茶油脱酸Camellia oil deacidification

用试验例2第二组脱胶茶籽油作试验材料,With the second group of degummed tea seed oil of test example 2 as test material,

第一组脱胶油用传统方法进行脱酸,其工艺过程为:用10份脱胶油,加热至45℃,加入2.5份浓度为12%的氢氧化钠溶液,搅拌30分钟,目的是中和油脂中游离酸;然后在混合物中加入15份65℃的水,搅拌洗涤后静置4小时,用沉降分离法去除水和皂脚,得到脱酸油。The first group of degummed oil is deacidified by the traditional method. The process is: use 10 parts of degummed oil, heat it to 45 ° C, add 2.5 parts of 12% sodium hydroxide solution, and stir for 30 minutes. The purpose is to neutralize the oil Medium free acid; then add 15 parts of water at 65°C to the mixture, stir and wash, then let stand for 4 hours, remove water and soapstock by sedimentation separation method, and obtain deacidified oil.

第二组脱胶油的脱酸工艺过程为:用10份脱胶油,加热至45℃,加入1.5份浓度为12%的氢氧化钠溶液,搅拌30分钟;然后在混合物中加入15份65℃的水,搅拌洗涤后静置4小时,用沉降分离法去除水和皂脚,得到第一次减少用碱量的脱酸油。重复上述碱法脱酸(即用2次减少用碱量的脱酸工艺),得到脱酸油。每个试验3次重复。取脱酸油进行特征指标测定,特征指标用酸价和脱酸率表示,计算公式如下:脱酸率(%)=(脱胶油的酸价-脱酸油的酸价)/脱胶油的酸价。The deacidification process of the second group of degummed oil is as follows: use 10 parts of degummed oil, heat it to 45°C, add 1.5 parts of 12% sodium hydroxide solution, and stir for 30 minutes; then add 15 parts of 65°C sodium hydroxide solution to the mixture. water, stirred and washed, and left to stand for 4 hours, and the water and soapstock were removed by sedimentation and separation to obtain deacidified oil with reduced alkali consumption for the first time. Repeat above-mentioned alkaline deacidification (that is, reduce the deacidification process of alkali consumption twice) to obtain deacidified oil. Each experiment was repeated 3 times. Get deacidified oil and carry out characteristic index measurement, and characteristic index is represented by acid value and deacidification rate, and calculation formula is as follows: Deacidification rate (%)=(acid value of degummed oil-acid value of degummed oil)/acidity of degummed oil price.

由于天然维生素E对碱敏感,在碱性条件下容易被氧化。表3结果表明脱酸工序中用传统工艺用碱量,天然维生素E的含量降低了14.5%,与脱胶油比统计分析达到了极显著水平。而用碱量下降到传统工艺用碱量的60%时,天然维生素E的含量只降低了3.0%,即使重复1次脱碱反应,天然维生素E的含量与脱胶茶籽油比也只降低了4.6%,与第一组比统计分析达到了极显著水平,与脱胶油比没有显著差异。所以,用传统工艺用碱量的60%、2次减碱脱酸的方法可以大大保留油茶籽油中的天然维生素E,第二组经过2次脱酸后的酸价与第一组脱酸油的酸价没有显著差异。Since natural vitamin E is sensitive to alkali, it is easily oxidized under alkaline conditions. The results in Table 3 show that the amount of alkali used in the traditional process in the deacidification process reduces the content of natural vitamin E by 14.5%, and the statistical analysis compared with the degummed oil has reached a very significant level. And when the amount of alkali used drops to 60% of the amount of alkali used in the traditional process, the content of natural vitamin E has only decreased by 3.0%, even if the dealkalization reaction is repeated once, the ratio of the content of natural vitamin E to the degummed tea seed oil has only decreased 4.6%, compared with the first group, the statistical analysis has reached a very significant level, and there is no significant difference with the degummed oil ratio. Therefore, the natural vitamin E in camellia oleifera seed oil can be largely retained by using 60% of the amount of alkali used in the traditional process, and twice the method of alkali reduction and deacidification. The acid values of the oils did not differ significantly.

表3脱酸用碱量对油茶籽油脱酸的特征指标及天然维生素E流失的影响Table 3 The effect of the amount of alkali used in deacidification on the characteristic indexes of deacidification of Camellia oleifera seed oil and the loss of natural vitamin E

试验例4:Test example 4:

油茶油脱色Camellia oil decolorization

用试验例3第二组2次脱酸茶籽油作试验材料,第一组脱酸油用传统方法进行脱色,其工艺过程为:用10份脱酸油,先将油样加温至80℃,在样品中加入油质量2%的活性白土,然后进一步加温到125℃,温和搅拌下反应60分钟。将浆状物趁热抽滤并降温到70℃,得到脱色油。第二组脱酸油用的工艺过程为:用10份脱酸油,先将油样加温至80℃,在样品中加入油质量2%的活性白土,然后进一步加温到85℃,温和搅拌下反应60分钟。将浆状物趁热抽滤并降温到70℃,得到脱色油。The second group of deacidified tea seed oil was used as the test material in the second group of Test Example 3, and the first group of deacidified oil was decolorized by the traditional method. ℃, add oil quality 2% activated clay to the sample, then further heat to 125 ℃, and react for 60 minutes under gentle stirring. Suction filter the slurry while it is hot and cool down to 70°C to obtain decolorized oil. The process for the second group of deacidified oil is as follows: use 10 parts of deacidified oil, first heat the oil sample to 80°C, add activated clay with an oil mass of 2% to the sample, and then further heat to 85°C, gently The reaction was stirred for 60 minutes. Suction filter the slurry while it is hot and cool down to 70°C to obtain decolorized oil.

每个试验3次重复。取脱色油进行特征指标测定,特征指标用色泽(罗维朋测试值)和脱色率表示,计算方法如下:脱色油油样在520nm处测定吸光度,脱色率(%)的计算公式为(脱色前的吸光度-脱色后的吸光度)/脱色前的吸光度。Each experiment was repeated 3 times. Get decolorized oil and carry out characteristic index measurement, and characteristic index is expressed with color and luster (Lovibond test value) and decolorization rate, and calculation method is as follows: decolorized oil oil sample measures absorbance at 520nm place, and the calculation formula of decolorization rate (%) is (absorbance before decolorization - absorbance after decolorization)/absorbance before decolorization.

表4试验结果表明脱色温度对油茶籽油脱色的特征指标及天然维生素E流失均没有大的影响,统计分析没有得到显著水平。The test results in Table 4 show that the decolorization temperature has no great influence on the decolorization characteristic index of Camellia oleifera seed oil and the loss of natural vitamin E, and the statistical analysis has not obtained a significant level.

表4脱色温度对油茶籽油脱色的特征指标及天然维生素E流失的影响Table 4 Effect of decolorization temperature on decolorization characteristic index of Camellia oleifera seed oil and loss of natural vitamin E

试验例5:Test example 5:

油茶油脱臭Camellia oil deodorization

用试验例4第二组脱色茶籽油作试验材料,第一组脱色油用传统方法进行脱臭,按重量份计,其工艺过程为:第一组脱色油的脱臭工艺过程为:用10份脱色油,先加温至85℃后抽真空到260Pa左右,持续升温至250℃,反应1小时。然后在真空下冷却降压至常温常压后静压过滤,得到脱臭油。第二组脱色油的脱臭工艺过程为:用10份脱色油,先加温至85℃后抽真空到260Pa左右,持续升温至150℃,反应1小时。然后在真空下冷却降压至常温常压,得到脱臭油。第三组脱色油的脱臭工艺过程为:用10份脱色油,先加温至85℃后抽真空到160Pa左右,持续升温至250℃,反应1小时。然后在真空下冷却降压至常温常压,得到脱臭油。第四组脱色油的脱臭工艺过程为:用10份脱色油,先加温至85℃后抽真空到160Pa左右,持续升温至150℃,反应1小时。第五组脱色油的脱臭工艺过程为:用10份脱色油,先加温至85℃后抽真空到160Pa左右,持续升温至150℃,反应2小时。然后在真空下冷却降压至常温常压,得到脱臭油。脱臭油按油茶籽油国家标准检测相应特征指标。Use the second group of decolorized tea seed oil of Test Example 4 as the test material, and the first group of decolorized oil is deodorized by traditional methods. In parts by weight, the process is as follows: the deodorization process of the first group of decolorized oil is: use 10 parts For decolorized oil, first heat to 85°C, then vacuumize to about 260Pa, continue to heat up to 250°C, and react for 1 hour. Then cool and decompress under vacuum to normal temperature and pressure, and then filter under static pressure to obtain deodorized oil. The deodorization process of the second group of decolorized oil is as follows: use 10 parts of decolorized oil, first heat it to 85°C, then vacuumize it to about 260Pa, continue to heat up to 150°C, and react for 1 hour. Then cool down to normal temperature and pressure under vacuum to obtain deodorized oil. The deodorization process of the third group of decolorized oil is: use 10 parts of decolorized oil, first heat it to 85°C, then vacuumize it to about 160Pa, continue to heat up to 250°C, and react for 1 hour. Then cool down to normal temperature and pressure under vacuum to obtain deodorized oil. The deodorization process of the fourth group of decolorized oil is: use 10 parts of decolorized oil, first heat it to 85°C, then vacuumize it to about 160Pa, continue to heat up to 150°C, and react for 1 hour. The deodorization process of the fifth group of decolorized oil is: use 10 parts of decolorized oil, first heat it to 85°C, then vacuumize it to about 160Pa, continue to heat up to 150°C, and react for 2 hours. Then cool down to normal temperature and pressure under vacuum to obtain deodorized oil. The deodorized oil was tested for corresponding characteristic indicators according to the national standard of Camellia oleifera seed oil.

脱臭工序的主要目的是有效去除油中的过重的气味和不适口味,由表5可以看出,第一组传统的高温高压脱臭参数脱臭效果好,但可能已过度精炼了,脱臭油不再有油茶籽油固有的滋味和异味,失去了油茶籽油良好的风味和口味,而且天然维生素E的流失量大,流失率高达44.1%;第二组低温高压脱臭参数的脱臭效果好,脱臭油略有油茶籽油固有的滋味、无异味,但由于高压产生的蒸汽外喷力大,天然维生素E的的流失量很大,流失率高36.3%;第三组高温低压脱臭参数的脱臭效果也很好,脱臭油略有油茶籽油固有的滋味、无异味,但由于高温下即使压力较低,蒸汽的外喷力还是大,天然维生素E的的流失量也很大,但小于第二组,流失率高24.0%;第四组低温低压脱臭参数的天然维生素流失率低,能基本保持原有含量,但脱臭效果不佳,脱臭油有油茶籽油固有的滋味,有一定异味,所以,不能应用。第五组低温低压脱臭参数的天然维生素流失率低,流失率为7.3%,与原有含量没有统计意义上的差异,只是在第四组参数基础上采用延长脱臭时间就能达到理想的脱臭效果,脱臭油略有油茶籽油固有的滋味,无异味,是一种可应用的脱臭工艺。The main purpose of the deodorization process is to effectively remove the heavy odor and unpleasant taste in the oil. It can be seen from Table 5 that the deodorization effect of the first group of traditional high temperature and high pressure deodorization parameters is good, but it may have been over-refined, and the deodorized oil is no longer Camellia oleifera seed oil has the inherent taste and peculiar smell, and loses the good flavor and taste of camellia oleifera seed oil, and the loss of natural vitamin E is large, and the loss rate is as high as 44.1%. It has the inherent taste of camellia oleifera seed oil and no peculiar smell, but due to the large steam spray force generated by high pressure, the loss of natural vitamin E is large, and the loss rate is 36.3% higher; the deodorization effect of the third group of high temperature and low pressure deodorization parameters is also Very good, the deodorized oil has the inherent taste of Camellia oleifera oil and has no peculiar smell, but because of the high temperature, even if the pressure is low, the external spray force of steam is still large, and the loss of natural vitamin E is also large, but less than the second group , the loss rate was 24.0% higher; the loss rate of natural vitamins in the fourth group of low-temperature and low-pressure deodorization parameters was low, and the original content could be basically maintained, but the deodorization effect was not good. Cannot be applied. The loss rate of natural vitamins in the fifth group of low-temperature and low-pressure deodorization parameters is low, the loss rate is 7.3%, which is not statistically different from the original content, and the ideal deodorization effect can be achieved only by prolonging the deodorization time on the basis of the fourth group of parameters , The deodorized oil has a slight taste of camellia oil, no peculiar smell, and is an applicable deodorization process.

表5脱臭温度、压力和脱臭对油茶籽油脱臭效果及天然维生素E的影响。Table 5 Effects of deodorization temperature, pressure and deodorization on the deodorization effect of Camellia oleifera seed oil and natural vitamin E.

试验例6:Test example 6:

油茶籽油全程工艺与油脂质量和天然维生素E含量Camellia oleifera seed oil whole process and oil quality and natural vitamin E content

用当年生油茶籽压榨得到的原油作试验材料,第一组原油用传统方法进行精炼,第二组原油用本发明参数进行精炼,其工艺参数见表6:The crude oil obtained by pressing raw camellia oleifera seeds in that year was used as test material. The first group of crude oil was refined by traditional methods, and the second group of crude oil was refined with the parameters of the present invention. The process parameters are shown in Table 6:

表6两种精炼方法的工艺参数差异Table 6 Differences in Process Parameters of Two Refining Methods

经过精炼后取精炼油国家标准所规定的各项指标进行检测,同时测定天然维生素E的含量,结果如表7。结果表明,两种精炼工艺的各项国家标准规定指标之间均没有明显的差异,均符合国家山茶油标准,但本发明工艺的维生素E含量极显著高于传统方法,所得到的油茶籽油是一种富含天然维生素E的油茶籽油产品。After refining, take the various indicators stipulated in the national standard of refined oil for detection, and measure the content of natural vitamin E at the same time, the results are shown in Table 7. Result shows, all do not have obvious difference between each national standard regulation index of two kinds of refining techniques, all meet national camellia oil standard, but the vitamin E content of technique of the present invention is significantly higher than traditional method, and the obtained camellia oil It is a camellia seed oil product rich in natural vitamin E.

表7不同精炼方法生产精制油的质量指标和维生素E含量Table 7 Quality indicators and vitamin E content of refined oil produced by different refining methods

以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The embodiment described above is only a preferred solution of the present invention, and does not limit the present invention in any form. There are other variations and modifications on the premise of not exceeding the technical solution described in the claims.

Claims (8)

1.一种富含天然维生素E油茶籽油的生产方法,其特征在于,包括如下步骤:1. a production method rich in natural vitamin E camellia oil, is characterized in that, comprises the steps: 一、原油获得1. Obtaining crude oil 油茶籽经压榨后得到压榨油,压榨油经过滤后得到茶籽原油,茶籽原油直接进行精炼或装罐储存后再进行精炼;Camellia oleifera seeds are pressed to obtain pressed oil, and the pressed oil is filtered to obtain tea seed crude oil, which is directly refined or stored in a tank before refining; 二、精炼2. Refining (1)脱胶:茶籽原油按重量比茶籽原油:温水=10:1混合,搅拌10~15分钟,然后静置3~4小时后用沉降分离法去除下层杂质和水后得到脱胶油;(1) Degumming: tea seed crude oil is mixed according to the weight ratio of tea seed crude oil: warm water = 10:1, stirred for 10-15 minutes, then left to stand for 3-4 hours, and then degummed oil is obtained after removing the lower impurities and water by sedimentation separation; (2)脱酸:10重量份脱胶油加热至40~50℃,加入1.5重量份氢氧化钠溶液,搅拌15~20分钟,再加入10~15份60~70℃的水,静置4~8小时,用沉降分离法去除水和皂脚,得到一次脱酸油;10重量份一次脱酸油加热至40~50℃,加入1.5重量份氢氧化钠溶液,搅拌15~20分钟,再加入10~15份60~70℃的水,静置4~8小时,用沉降分离法去除水和皂脚,得到二次脱酸油;(2) Deacidification: Heat 10 parts by weight of degummed oil to 40-50°C, add 1.5 parts by weight of sodium hydroxide solution, stir for 15-20 minutes, then add 10-15 parts of water at 60-70°C, and let it stand for 4-50 minutes. For 8 hours, remove water and soapstock by sedimentation and separation to obtain primary deacidified oil; heat 10 parts by weight of primary deacidified oil to 40-50°C, add 1.5 parts by weight of sodium hydroxide solution, stir for 15-20 minutes, and then add 10-15 parts of water at 60-70°C, let stand for 4-8 hours, remove water and soapstock by sedimentation separation method, and obtain secondary deacidified oil; (3)脱色:二次脱酸油加热至80~85℃,加入活性白土,在-0.05至-0.08MPa压力下,冷却到70~75℃,然后用棉布过滤得到脱色油;(3) Decolorization: heat the secondary deacidified oil to 80-85°C, add activated clay, cool to 70-75°C under the pressure of -0.05 to -0.08MPa, and then filter with cotton cloth to obtain decolorized oil; (4)脱臭:对脱色油进行脱臭处理,得到脱臭油;(4) Deodorization: deodorize the decolorized oil to obtain deodorized oil; (5)脱腊:脱臭油缓慢冷却到4±1℃,脱臭油中的固体脂结晶通过过滤去除,得到富含维生素E的成品山茶油;(5) Dewaxing: the deodorized oil is slowly cooled to 4±1°C, and the solid fat crystals in the deodorized oil are removed by filtration to obtain the finished camellia oil rich in vitamin E; 三、灌装3. Filling 成品山茶油灌装时,灌装瓶中先灌入瓶体1/2体积的氮气替代空气,再灌入成品山茶油后封盖。When filling the finished camellia oil, first fill the bottle with 1/2 volume of nitrogen to replace the air, then fill the bottle with the finished camellia oil and seal the cap. 2.根据权利要求1所述的一种富含天然维生素E油茶籽油的生产方法,其特征在于:步骤一中,经过滤后得到茶籽原油中的杂质含量小于0.2wt%。2. a kind of production method that is rich in natural vitamin E camellia seed oil according to claim 1, is characterized in that: in step 1, after filtering, the impurity content in the camellia seed crude oil obtained is less than 0.2wt%. 3.根据权利要求1或2所述的一种富含天然维生素E油茶籽油的生产方法,其特征在于:步骤一中,装罐储存时,装罐后对油罐上部充氮气以替换油罐上部的空气,然后密封封存。3. a kind of production method that is rich in natural vitamin E camellia seed oil according to claim 1 or 2, is characterized in that: in the step 1, during canning storage, after canning, the upper part of the oil tank is filled with nitrogen to replace the oil The air in the upper part of the tank is then sealed and sealed. 4.根据权利要求1或2所述的一种富含天然维生素E油茶籽油的生产方法,其特征在于:步骤(1)中温水的水温为35±1℃。4. A kind of production method rich in natural vitamin E camellia oleifera seed oil according to claim 1 or 2, it is characterized in that: the water temperature of warm water in step (1) is 35 ± 1 ℃. 5.根据权利要求1或2所述的一种富含天然维生素E油茶籽油的生产方法,其特征在于:步骤(2)中氢氧化钠溶液的质量浓度为12%。5. a kind of production method that is rich in natural vitamin E camellia seed oil according to claim 1 or 2 is characterized in that: the mass concentration of sodium hydroxide solution is 12% in the step (2). 6.根据权利要求1或2所述的一种富含天然维生素E油茶籽油的生产方法,其特征在于:步骤(3)中活性白土用量为二次脱酸油重量的2%。6. a kind of production method that is rich in natural vitamin E camellia seed oil according to claim 1 or 2, is characterized in that: in step (3), activated clay consumption is 2% of secondary deacidification oil weight. 7.根据权利要求1或2所述的一种富含天然维生素E油茶籽油的生产方法,其特征在于:步骤(4)中脱臭处理具体为:脱色油先加温至85℃后抽真空到160±5Pa,然后升温至150±1℃,蒸馏2小时,自然冷却后静压过滤。7. A production method rich in natural vitamin E camellia oleifera seed oil according to claim 1 or 2, characterized in that: the deodorization treatment in step (4) is specifically: the decolorized oil is first heated to 85°C and then vacuumized to 160±5Pa, then heated up to 150±1°C, distilled for 2 hours, cooled naturally and filtered under static pressure. 8.根据权利要求1或2所述的一种富含天然维生素E油茶籽油的生产方法,其特征在于:步骤(5)中冷却速率为0.5~1℃/h。8 . The method for producing camellia camellia seed oil rich in natural vitamin E according to claim 1 or 2 , wherein the cooling rate in step (5) is 0.5-1° C./h.
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CN108559620A (en) * 2018-04-09 2018-09-21 浙江省农业科学院 A kind of production method of Chinese torreya refined oil
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