JP2014000012A - Manufacturing method of edible oil - Google Patents

Manufacturing method of edible oil Download PDF

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JP2014000012A
JP2014000012A JP2012135783A JP2012135783A JP2014000012A JP 2014000012 A JP2014000012 A JP 2014000012A JP 2012135783 A JP2012135783 A JP 2012135783A JP 2012135783 A JP2012135783 A JP 2012135783A JP 2014000012 A JP2014000012 A JP 2014000012A
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oil
oils
deodorization
fats
edible fats
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Giichi Tsujiwaki
義一 辻脇
Takeo Hamaguchi
剛生 浜口
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Ueda Oils and Fats Manufacturing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a healthy and palatable edible oil with a low trans fatty acid content and a low acid value, which restricts the formation of trans fatty acid in cold conditions during deodorization treatment in purification of the edible oil and prevents occurrence of reversion flavor and color defects of the deodorized oil.SOLUTION: In a manufacturing method of an edible oil, the edible oil is purified through degumming, deacidification and decoloration treatments, and then through a deodorization treatment. An insolubilizer of free fatty acids, a porous adsorbent in combination with the insolubilizer, or an integrated composite of both is added to the oil immediately before the deodorization treatment for functioning at 50 to 150°C. Subsequently, steam is blown into the liquid oil after solid-liquid separation, under conditions at 140 to 190°C and a degree of vacuum of 6 hPa for deodorization treatment by steam distillation. Since the deodorization at low temperature reduces formation of trans fatty acids and sufficiently removes free fatty acids in the oil, the acid value after deodorization can be reduced.

Description

この発明は、トランス脂肪酸の生成を抑制した食用油脂の製造方法に関する。   The present invention relates to a method for producing edible fats and oils that suppress the production of trans fatty acids.

従来、食用油脂はその油糧原料から圧搾や抽出またはその他の方法により取り出された後、一連の精製として脱ガム、脱酸、脱色、脱臭という順序で処理を行い食用油脂として利用されている。   Conventionally, edible fats and oils are used as edible fats and oils after being extracted from the oil raw material by pressing, extraction or other methods, and then processed in the order of degumming, deoxidation, decolorization and deodorization as a series of purification.

この最後の脱臭工程は、通常240〜260℃の高温下、2〜4hPa程度の真空下で水蒸気を吹き込む処理(いわゆる「水蒸気蒸留」と称される処理)を採用することが多く、この処理過程でも少量のトランス脂肪酸が生成する。   This last deodorization process usually employs a process of blowing water vapor under a high temperature of about 240 to 260 ° C. under a vacuum of about 2 to 4 hPa (a process called “steam distillation”). But a small amount of trans fatty acid is produced.

近年、トランス脂肪酸は健康リスクを高めることが喧伝され、油脂精製工程中、特に最終段階の脱臭工程中に生成する少量のトランス脂肪酸を問題視する人も多い。   In recent years, trans fatty acids have been promoted to increase health risks, and many people regard the small amount of trans fatty acids produced during the oil refining process, particularly during the final deodorization process, as a problem.

例えば減圧下で250〜260℃の脱臭温度で脱臭処理すること(特許文献1)、215〜265℃程度の高温で脱臭処理することにより、トランス脂肪酸が生成すること(非特許文献1、特許文献4)が知られている。   For example, a deodorization treatment is performed at a deodorization temperature of 250 to 260 ° C. under reduced pressure (Patent Document 1), and a trans fatty acid is generated by a deodorization treatment at a high temperature of about 215 to 265 ° C. (Non-Patent Document 1, Patent Document) 4) is known.

高温で脱臭処理するときに有利な点は、短時間で前記のような有臭成分の除去が可能であり、また微量に含まれる色素類を分解して淡色化し、過酸化物を分解することなどである。   The advantage when deodorizing at high temperature is that it is possible to remove the odorous components as described above in a short time, and decomposes the pigments contained in a trace amount to lighten the color and decompose the peroxide. Etc.

食用油脂を工業的に脱臭するには、通常、ガードラー型の半連続脱臭装置か、バッチ型の脱臭装置または連続式の装置などが利用されている。   In order to industrially deodorize edible fats and oils, a Gardler-type semi-continuous deodorization device, a batch-type deodorization device, or a continuous device is usually used.

脱臭目的のためには、先に述べたような脱臭条件が適当であるが、高温下での脱臭処理では、どうしても油脂の成分である脂肪酸の二重結合の一部がトランス化し、この現象は特に二重結合を多く含む液体油で著しい。   For the purpose of deodorization, the deodorization conditions as described above are appropriate, but in the deodorization treatment at high temperature, a part of the double bond of fatty acid which is a component of fats and oils inevitably becomes trans, and this phenomenon is This is particularly true for liquid oils that contain many double bonds.

また、日本では、オーバースペックと言われるくらいに過剰に脱臭処理が行われ、酸価の低減や色調の淡色化を必要以上に追い求める傾向があり、それ故にトコフェロールなどの油脂中に含まれる有用な物質まで減少させるという弊害をもたらしている。   Also, in Japan, excessive deodorization treatment is performed to the extent that it is said to be overspec, and there is a tendency to pursue more reduction of acid value and lighter color tone than necessary, and therefore useful in fats and oils such as tocopherol. This has the negative effect of reducing the substance.

異味異臭がなく、有害物質が除去されたものであれば、現状よりも多少は酸価や色調の数値が高くなっても、実際には食用油脂として充分に使用できるものであり、トランス脂肪酸の生成を可及的に少なくして、このような脱臭目的を達成できないかという要望がある。   As long as there are no off-flavors and toxic substances removed, even if the acid value and color tone are slightly higher than the current level, they can be used as edible oils and fats. There is a demand for reducing the production as much as possible to achieve such a deodorizing purpose.

また、トランス脂肪酸の生成を通常の脱臭処理されたものより少なくした油脂としては、240℃よりも低い190〜210℃で低温脱臭した大豆油と同じく低温脱臭したナタネ油を含む乳児用油脂組成物が知られている(特許文献2)。   In addition, as fats and oils in which the production of trans fatty acids is less than those subjected to normal deodorizing treatment, the fats and oils composition for infants containing rapeseed oil deodorized at the same temperature as soybean oil deodorized at a low temperature of 190 to 210 ° C lower than 240 ° C. Is known (Patent Document 2).

また、脱臭処理を行った後に活性炭を用いて濾過工程を行うことが知られている(特許文献3)。   Moreover, after performing a deodorizing process, performing a filtration process using activated carbon is known (patent document 3).

特許第3461511Patent No. 3461511 特許第2911526Patent No. 2911526 特許第3598281Patent No. 3598281 特許第4516897Japanese Patent No. 4516897

「配管と装置」、三幸企画出版部、1999年3月1日発行、第39巻第3号、第64〜71頁"Piping and Equipment", Sanko Planning Publishing Department, published on March 1, 1999, Vol. 39, No. 3, pp. 64-71

油脂の精製工程の中で脱臭工程において油脂中の脂肪酸部位に存在する二重結合がトランス化する場合、特に二重結合の多い液状油において多く起こる。   In the oil refining process, when the double bond existing in the fatty acid site in the fat is trans-converted in the deodorizing process, it often occurs particularly in a liquid oil having many double bonds.

トランス脂肪酸の摂取目標値は、「人間栄養における脂肪及び脂肪酸に関するFAO/WHO合同専門家会合」の暫定報告書(2010)において、トランス脂肪酸の摂取量を反すう動物由来のものと工業由来のものを合わせて総エネルギー摂取量の1%未満と設定されている。
このように低トランス脂肪酸油脂の需要は高まっており、トランス脂肪酸を出来るだけ生成しない脱臭方法が求められている。
The target intake of trans fatty acids is derived from animals derived from animals that violate the intake of trans fatty acids and those derived from industry in the provisional report (2010) of the “FAO / WHO Joint Expert Meeting on Fats and Fatty Acids in Human Nutrition”. Together, it is set at less than 1% of total energy intake.
Thus, the demand for low trans fatty acid fats and oils is increasing, and a deodorizing method that does not produce trans fatty acids as much as possible is required.

そして、トランス脂肪酸の増加を避けるためには、出来るだけ低温下で脱臭工程を行う方が良いが、脱臭工程の温度を有臭成分が除去可能な限界程度にまで低下させると、遊離脂肪酸や農薬その他の化学物質の除去、微量に含まれる色素類、過酸化物の分解に問題が残り、処理後の油脂の酸化や戻り臭、色調の不良などで日本での嗜好に適した食用油脂が得られなくなる。   In order to avoid an increase in trans fatty acids, it is better to perform the deodorization process at as low a temperature as possible. However, if the temperature of the deodorization process is lowered to the limit at which odorous components can be removed, free fatty acids and agricultural chemicals There are still problems with removal of other chemical substances, pigments contained in trace amounts, and decomposition of peroxides, resulting in edible oils and fats suitable for taste in Japan due to oxidation and return odor and poor color tone of the processed oils and fats. It becomes impossible.

脱臭によるトランス脂肪酸の生成量は、処理温度、処理時間、脱臭される油脂の脂肪酸組成によって大きく変化する。   The amount of trans fatty acid produced by deodorization varies greatly depending on the treatment temperature, treatment time, and fatty acid composition of the oil to be deodorized.

そこで、この発明の課題は、食用油脂の精製工程における脱臭処理を行う場合に、従来行われている条件より、さらなる低温条件でトランス脂肪酸の生成量を低く抑制すると共に、遊離脂肪酸が十分に低減され、脱臭処理後の油脂に戻り臭、色調の不良などが起こらないような健康的かつ嗜好性にも優れた食用油脂を製造することである。   Accordingly, an object of the present invention is to suppress the production amount of trans fatty acid at a lower temperature condition and lower the free fatty acid sufficiently when the deodorizing process in the refining process of edible oils and fats is performed. Thus, it is to produce an edible oil and fat that is healthy and excellent in palatability so that it does not return to the oil and fat after the deodorizing treatment and does not cause bad odor or poor color tone.

この発明では、脱臭に先立ち低温脱臭では除去され難い成分を吸着により除去した後、仕上げとして低温で脱臭することによってこの問題を解決したのである。   In the present invention, prior to the deodorization, components that are difficult to remove by low temperature deodorization are removed by adsorption, and then the problem is solved by deodorizing at a low temperature as a finish.

すなわち、上記の課題を解決するために、この発明においては食用油脂の精製工程で、脱ガム、脱酸、脱色処理を経た後に脱臭処理を経て食用油脂を製造する方法において、前記脱臭処理直前の油脂に対し、遊離脂肪酸の不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材を添加して50〜150℃で作用させ、次いで固液分離した液状油脂に対して140〜190℃、真空度6hPa以下の条件で水蒸気を吹き込む水蒸気蒸留によって脱臭処理することを特徴とするトランス脂肪酸の生成が抑制された食用油脂の製造方法としたのである。   That is, in order to solve the above-described problems, in the present invention, in the method for producing edible fats and oils after degumming, deoxidation, and decoloring treatment in the edible fat and oil purification process, To the fats and oils, a free fatty acid insolubilizing agent or a combination of these and a porous adsorbent, or a composite material in which both are integrated and added to act at 50 to 150 ° C. The method for producing edible fats and oils in which the production of trans fatty acids is suppressed is characterized by performing deodorization treatment by steam distillation in which steam is blown under conditions of ˜190 ° C. and a vacuum degree of 6 hPa or less.

この発明では、油脂の精製工程において、抽出または圧搾またはその他の方法により得た未精製油脂を脱ガム、脱酸処理をした後、脱色する。その際、脱色工程において前工程より微量に酸価(AV)が上昇する。これの原因の一部は脱酸の際に生成して油脂中に存在していた脂肪酸の石鹸が脱色に用いられる活性白土により分解されて生成すると考えている。   In this invention, in the refinement | purification process of fats and oils, the unrefined fats and oils obtained by extraction or pressing or other methods are degummed and deoxidized, and then decolorized. At that time, the acid value (AV) rises in a slight amount in the decolorization step compared to the previous step. Part of the cause of this is thought to be that the fatty acid soap produced during deoxidation and present in the oil is decomposed and produced by activated clay used for decolorization.

そこで、脱臭の前にアルカリ金属の炭酸塩やリン酸塩、水酸化マグネシウム、またはシリカマグネシウム系製剤などの遊離脂肪酸と反応して油脂に難溶性の化合物を生成するように固化反応する不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材を50〜150℃の温度範囲で作用させ、濾別などの固液分離処理をしたのである。遊離脂肪酸の低減、すなわち酸価の低下は、低温脱臭で除去され難い物質の低減をも推し量る指標とみなすことができる。   Therefore, before deodorization, an insolubilizer or a solidifying reaction that reacts with free fatty acids such as alkali metal carbonates and phosphates, magnesium hydroxide, or silica-magnesium-based preparations to form compounds that are hardly soluble in fats and oils. The combined material of this and the porous adsorbent, or a composite material integrated with both, was allowed to act in a temperature range of 50 to 150 ° C. and subjected to solid-liquid separation treatment such as filtration. A reduction in free fatty acid, that is, a reduction in acid value can be regarded as an index that also presumes a reduction in substances that are difficult to be removed by low-temperature deodorization.

その後、140〜190℃の低温下、望ましくは165〜185℃、真空度6hPa以下、望ましくは3hPa以下の真空で水蒸気を吹き込むことにより水蒸気蒸留を行なう。   Thereafter, steam distillation is performed by blowing steam at a low temperature of 140 to 190 ° C., preferably 165 to 185 ° C., and a vacuum of 6 hPa or less, preferably 3 hPa or less.

そして、食用油脂に作用させる不溶化剤は、遊離脂肪酸と反応して油脂に金属石鹸その他の難溶性化合物を生成するものであり、例えば炭酸ナトリウム、リン酸三ナトリウムおよび水酸化マグネシウムからなる群から選ばれる一種または2種以上の混合物を採用することが好ましい。   The insolubilizing agent that acts on edible fats and oils reacts with free fatty acids to produce metal soaps and other hardly soluble compounds in the fats and oils. For example, it is selected from the group consisting of sodium carbonate, trisodium phosphate and magnesium hydroxide. It is preferable to employ one kind or a mixture of two or more kinds.

また、多孔性吸着剤は、油脂中の色素類、過酸化物やその他の微粒状の不純物を多孔質性によって吸着可能な吸着剤であり、例えば珪藻土、活性白土、ゼオライトおよびパーライトからなる群から選ばれる一種以上の多孔性吸着剤が挙げられる。   The porous adsorbent is an adsorbent capable of adsorbing pigments, peroxides and other fine particulate impurities in fats and oils due to the porous property, for example, from the group consisting of diatomaceous earth, activated clay, zeolite and perlite. One or more selected porous adsorbents may be mentioned.

遊離脂肪酸の不溶化剤と多孔性吸着剤の複合剤としては、遊離脂肪酸の不溶化剤を多孔性吸着剤で担持したものなどが挙げられる。例えば、不溶化剤である酸化マグネシウムを、多孔性吸着剤である二酸化ケイ素に担持したシリカマグネシウム系製剤を複合剤として例示できる。   Examples of the composite agent of a free fatty acid insolubilizer and a porous adsorbent include those in which a free fatty acid insolubilizer is supported by a porous adsorbent. For example, a silica magnesium-based preparation in which magnesium oxide as an insolubilizer is supported on silicon dioxide as a porous adsorbent can be exemplified as a composite agent.

このような不溶化剤もしくはこれと多孔性吸着剤と両者一体となった複合材は、食用油脂100質量部に対して0.3〜5質量部を添加して好ましい結果を得る。   Such an insolubilizing agent or a composite material in which both of the insolubilizing agent and the porous adsorbent are integrated is obtained by adding 0.3 to 5 parts by mass with respect to 100 parts by mass of edible fats and oils.

また、食用油脂と不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材との作用させる温度は、50〜150℃である。
この適温は、作用させる不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材の種類によって、かなり異なるが、その後の濾別などの固液分離処理の便宜を考えると、食用油脂の粘度が低下する100℃程度が望ましい。
The temperature at which the edible oil / fat and the insolubilizing agent, the combined use of this and the porous adsorbent, or the composite material integrated with each other is 50 to 150 ° C.
This optimum temperature varies considerably depending on the type of the insolubilizing agent to be used, the combined use of this and the porous adsorbent, or the composite material integrated with each other, but considering the convenience of subsequent solid-liquid separation treatment such as filtration, About 100 degreeC in which the viscosity of edible oil and fat falls is desirable.

食用油脂に不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材を作用させるのと同時に、またはその作用後に、その他周知の濾過助剤を加えて濾別を行っても良い。   The edible fats and oils may be combined with an insolubilizing agent or a porous adsorbent, or combined with both, or at the same time, or after the action, other known filter aids may be added for filtration. good.

その後の脱臭操作は、真空下で温度は140〜190℃であり、望ましくは165〜185℃で行う。その際の吹き込み水蒸気量は、食用油脂100質量部に対して0.5〜5質量部である。   The subsequent deodorizing operation is performed at a temperature of 140 to 190 ° C, preferably 165 to 185 ° C under vacuum. The amount of water vapor blown in that case is 0.5-5 mass parts with respect to 100 mass parts of edible fats and oils.

そしてこの発明が特に有効な食用油脂としては、ナタネ油、大豆油、コーン油、コメ油、綿実油、ヒマワリ油、サフラワー油等の液状植物油が挙げられる。脱臭処理後に真空条件下で油脂にクエン酸の水溶液をクエン酸として15〜50ppm添加する。   Examples of edible oils and fats for which the present invention is particularly effective include liquid vegetable oils such as rapeseed oil, soybean oil, corn oil, rice oil, cottonseed oil, sunflower oil and safflower oil. After the deodorization treatment, an aqueous solution of citric acid is added to the oil and fat under vacuum conditions as 15 to 50 ppm as citric acid.

この発明は、食用油脂の精製工程において、脱臭処理直前の油脂に対し、所定の不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材を添加して作用させ、次いで固液分離した液状油脂に対して所定条件で水蒸気を吹き込む水蒸気蒸留によって脱臭処理するようにしたので、低温条件でトランス脂肪酸の生成量が低く抑制され、トコフェロールなどの有用物質の残存率が向上し、色調は淡色化され、しかも油脂中の遊離脂肪酸が充分に除去される利点があり、さらには、酸価が低くなり、脱臭処理後の油脂に戻り臭、色調の不良などが起こらないようになり、健康的かつ嗜好性にも優れた食用油脂を製造することができるという利点がある。   In the edible fat refining process, the present invention allows a predetermined insolubilizing agent, a combination of this and a porous adsorbent, or a composite material integrated with both to act on the fat immediately before the deodorization treatment, and then to act. Since the deodorizing treatment was performed by steam distillation in which steam was blown under predetermined conditions on the liquid oil and fat separated by liquid separation, the production amount of trans fatty acid was suppressed low at low temperature conditions, and the residual rate of useful substances such as tocopherol was improved. The color tone is lightened, and free fatty acids in the fats and oils are sufficiently removed. In addition, the acid value is lowered and the deodorized oil and fat are returned to the fats and oils without causing bad odors and color tone. There is an advantage that edible fats and oils that are healthy and excellent in palatability can be produced.

実施例に用いた脱臭装置の模式図Schematic diagram of the deodorizing device used in the examples 実施例に用いたバッチ式のテストプラント用脱臭装置の模式図Schematic diagram of batch-type deodorization equipment for test plant used in Examples

この発明の実施形態は、食用油脂の精製工程で、脱ガム、脱酸、脱色処理を経た後に脱臭処理を経てトランス脂肪酸の生成が抑制された食用油脂を製造する方法であり、特に脱臭処理直前の油脂に対し、遊離脂肪酸の不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材を添加して50〜150℃で作用させ、次いで固液分離した液状油脂に対して140〜190℃、真空度6hPa以下の条件で水蒸気を吹き込む水蒸気蒸留によって脱臭処理する。   The embodiment of the present invention is a method for producing an edible oil and fat in which the production of trans fatty acid is suppressed through deodorization treatment after degumming, deoxidation, and decoloration treatment in the edible fat and oil purification process, particularly immediately before the deodorization treatment To the fats and oils of the oil, the free fatty acid insolubilizer or the combined use of this and the porous adsorbent, or a composite material in which both are integrated, are allowed to act at 50 to 150 ° C. Deodorizing treatment is performed by steam distillation in which steam is blown under conditions of 140 to 190 ° C. and a degree of vacuum of 6 hPa or less.

ここで、上記の操作を、以下の装置を用いて実施することができる。   Here, said operation can be implemented using the following apparatuses.

先ず、図1に模式的に示した脱臭装置は、食用油脂の精製工程で、脱ガム、脱酸、脱色処理を経た後、さらに遊離脂肪酸の不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材を添加して所定温度で作用させ、次いで脱臭前のろ過等の固液分離処理を行なった後で使用する、水蒸気蒸留による脱臭装置を示したものであり、脱臭前の原料油脂Oをガラス製水蒸気蒸留フラスコ1に投入し、バッチ式脱臭を行なえるものである。   First, the deodorization apparatus schematically shown in FIG. 1 is a process for purifying edible oils and fats, followed by degumming, deoxidation, and decolorization treatment, and further using a free fatty acid insolubilizer or a combination of this and a porous adsorbent. It shows a deodorizing device by steam distillation that is used after adding a composite material that is integrated with the two and allowing it to act at a predetermined temperature and then performing solid-liquid separation processing such as filtration before deodorization. The raw material fat O is introduced into the glass steam distillation flask 1 to perform batch-type deodorization.

水蒸気は、水蒸気発生器2内で蒸留水WをヒータHで加熱して発生したものをフラスコ1の底部まで延びるガラス管3で供給し、その量は蒸留水Wの減量をもって計測して脱臭時の水蒸気吹込量として適宜に調整する。   The steam is generated by heating the distilled water W with the heater H in the steam generator 2 through the glass tube 3 extending to the bottom of the flask 1, and the amount is measured with the reduced amount of the distilled water W. The amount of water vapor blown in is adjusted as appropriate.

フラスコ1には真空ポンプPを、氷水トラップ4を経由して接続して減圧状態とし、フラスコ1内の真空度はマノメータ5にて測定する。フラスコ1内の加熱はマントルヒータ6で行ない、脱臭温度に達するまでの加熱時間を計測する。温度計7で脱臭温度を計測すると共に脱臭時間を設定しておく。脱臭時の水蒸気吹込量対油比率は、例えば1%を目標に行ない、試験中の真空度を6hPa以下に維持する。なお、図1中の符号8はゴム管、9はコックである。   A vacuum pump P is connected to the flask 1 via an ice water trap 4 to reduce the pressure, and the degree of vacuum in the flask 1 is measured with a manometer 5. The flask 1 is heated by the mantle heater 6 and the heating time until the deodorizing temperature is reached is measured. The deodorization temperature is measured with the thermometer 7 and the deodorization time is set. The steam injection amount to oil ratio at the time of deodorization is set to 1%, for example, and the degree of vacuum during the test is maintained at 6 hPa or less. In addition, the code | symbol 8 in FIG. 1 is a rubber tube, 9 is a cock.

また、図2に模式的に示した脱臭装置は、大略は図1に示した装置と類似する機能を有し、試験用プラントとして設けたものである。
すなわち、図2の脱臭装置は、脱臭前原料油脂Oを水蒸気蒸留用の反応釜11に投入し、バッチ式脱臭を行なえるものである。
Further, the deodorizing apparatus schematically shown in FIG. 2 has a function similar to that of the apparatus shown in FIG. 1 and is provided as a test plant.
That is, the deodorization apparatus of FIG. 2 is capable of performing batch type deodorization by charging the raw oil / fat O before deodorization into the reaction kettle 11 for steam distillation.

水蒸気は、水蒸気発生器12内で蒸留水WをヒータHで加熱して発生したものを反応釜11の底部まで延びる末端に複数の孔13aを有する環状多孔部13を有する管14から供給し、その蒸気量は水蒸気発生器12内の蒸留水Wの水位の減量をもって計測して脱臭時の水蒸気吹込量として適宜にコックの開閉により調整する。   Steam is generated by heating distilled water W with a heater H in the steam generator 12 from a pipe 14 having an annular porous portion 13 having a plurality of holes 13a at the ends extending to the bottom of the reaction vessel 11, The amount of steam is measured by reducing the level of the distilled water W in the steam generator 12, and is adjusted by opening and closing the cock as appropriate as the amount of steam blown during deodorization.

反応釜11には真空ポンプPを、トラップTを経由して接続して減圧状態とし、反応釜11内の真空度は図外の気圧計にて測定する。反応釜11内の加熱はマントルヒータ15で行ない、脱臭温度に達するまでの加熱時間と温度は適宜に計測される。
また、管16は、反応釜11の底部まで延びる食用油脂の抜き取り用のものであり、フィルタFを介して図外のポンプに接続されている。
A vacuum pump P is connected to the reaction kettle 11 via a trap T to make the pressure reduced, and the degree of vacuum in the reaction kettle 11 is measured with a barometer not shown. Heating in the reaction vessel 11 is performed by a mantle heater 15, and the heating time and temperature until the deodorizing temperature is reached are appropriately measured.
The pipe 16 is for extracting edible oil and fat extending to the bottom of the reaction kettle 11 and is connected to a pump (not shown) through a filter F.

なお、図中の符号17は、クエン酸水溶液の投入用ホッパーであり、気密に投入可能にするための図外の蓋を有するものであり、符号18は、反応釜内の気圧調整用の不活性ガス(窒素ガス等)を導入するガス配管である。   Reference numeral 17 in the figure is a hopper for charging a citric acid aqueous solution, and has a lid (not shown) for enabling airtight charging, and reference numeral 18 is a pressure adjustment for adjusting the pressure in the reaction kettle. A gas pipe for introducing an active gas (nitrogen gas or the like).

また、符号19は、反応釜11内で加熱された油Oの上方への飛散を防止し回収するための油返し板であり、小径部外向きに対向配置される一対の円錐台筒で設けられている。また、符号20はトラップT内の仕切り板である。   Reference numeral 19 denotes an oil return plate for preventing and recovering the oil O heated in the reaction kettle 11 from being scattered upward, and is provided with a pair of truncated cones arranged to face the small diameter portion outwardly. It has been. Reference numeral 20 denotes a partition plate in the trap T.

この発明に用いる食用油脂の原料は、周知の食用油脂原料に対してその種類を限定せずに実施可能であるが、特に二重結合の多い(ヨウ素価の高い)植物油に対しては有効である。   The raw material for edible fats and oils used in the present invention can be applied to well-known edible fats and oils without limiting the type thereof, but is particularly effective for vegetable oils with many double bonds (high iodine value). is there.

そして、このような食用油脂原料に対して、周知の脱ガム、脱酸、脱色の工程を経てきた脱臭処理の直前の食用油脂に対して、所定の前処理として、遊離脂肪酸の不溶化剤、多孔性吸着剤およびこれらの併用又は両者一体となった複合材を添加して50〜150℃で作用させる。   And, for such edible oil and fat raw material, as a predetermined pretreatment for the edible oil and fat immediately before the deodorizing treatment that has undergone known degumming, deoxidation, and decolorization steps, Adsorbent adsorbent and a combination of these or a composite material in which both are integrated, and allowed to act at 50 to 150 ° C.

遊離脂肪酸の不溶化剤は、脱臭処理の直前の食用油脂中に残存している遊離脂肪酸に対して、中和などの反応によって遊離脂肪酸を油脂中で固形状化または半固形状する不溶化剤であればよい。   The free fatty acid insolubilizer should be an insolubilizer that solidifies or semisolidifies the free fatty acid in the fat by a reaction such as neutralization with respect to the free fatty acid remaining in the edible fat immediately before the deodorization treatment. That's fine.

このような不溶化剤として、アルカリ金属の炭酸塩やリン酸塩、水酸化マグネシウムまたはシリカマグネシウム系製剤などの遊離脂肪酸と反応する粉体を50〜150℃の温度範囲で作用させる。なぜなら50℃未満の低温では油の粘度が高く所定の効果が得られなくなり、150℃を超える高温では、油の加熱による着色が起こって好ましくなく、例えばシリカマグネシウム系製剤では酸価を下げる効果が低下するからである。
また、後工程の固液分離(濾別)のことを考えると、食用油脂の粘度が低下する100℃程度が望ましい。
As such an insolubilizing agent, powders that react with free fatty acids such as alkali metal carbonates and phosphates, magnesium hydroxide or silica magnesium preparations are allowed to act in the temperature range of 50 to 150 ° C. This is because the oil viscosity is so high that a predetermined effect cannot be obtained at a low temperature of less than 50 ° C., and a high temperature of more than 150 ° C. is not preferable because coloring due to heating of the oil occurs. For example, the silica magnesium-based preparation has an effect of lowering the acid value. It is because it falls.
Further, considering the solid-liquid separation (filter separation) in the subsequent step, about 100 ° C. at which the viscosity of the edible fat / oil decreases is desirable.

上記遊離脂肪酸の不溶化剤と多孔性吸着剤の複合剤としては、例えば遊離脂肪酸の不溶化剤を多孔性吸着剤で担持したもの、または混合一体化、浸潤一体化などにより顆粒や粉末状に製剤化されることにより両成分が複合化されたものが挙げられる。   As a composite agent of the above-mentioned free fatty acid insolubilizer and porous adsorbent, for example, a free fatty acid insolubilizer supported by a porous adsorbent, or formulated into a granule or powder by mixing or infiltrating As a result, a composite of both components can be mentioned.

より具体的には、炭酸ナトリウム、リン酸三ナトリウム、水酸化マグネシウムなどの不溶化剤を、珪藻土(または二酸化ケイ素)、活性白土、ゼオライト、パーライトなどの多孔性吸着剤に担持させるなど、一体に複合化した製剤としての複合剤が挙げられる。   More specifically, an insolubilizer such as sodium carbonate, trisodium phosphate, and magnesium hydroxide is combined with a porous adsorbent such as diatomaceous earth (or silicon dioxide), activated clay, zeolite, pearlite, and so on. And a composite agent as a modified preparation.

このような複合剤は、市販のものを採用することができ、例えば不溶化剤である酸化マグネシウムを、多孔性吸着剤である二酸化ケイ素に担持したシリカマグネシウム系製剤である水澤化学工業社製のミズカライフ(商品名)などを用いることもできる。   As such a composite agent, a commercially available product can be used. For example, Mizuka made by Mizusawa Chemical Co., Ltd., which is a silica-magnesium-based preparation in which magnesium oxide as an insolubilizer is supported on silicon dioxide as a porous adsorbent. Life (product name) can also be used.

脱臭処理前の食用油脂と不溶化剤とを作用させる適温は、その不溶化剤の種類によっても異なるのは勿論である。また不溶化剤の種類によっては、これと等量以下の少量の水の存在が有効な場合がある。特に炭酸ナトリウムやリン酸三ナトリウムを使用する場合は、それの等量以下の水が存在するとより有効である。   Needless to say, the appropriate temperature at which the edible oil and fat and the insolubilizing agent before the deodorizing treatment are applied varies depending on the type of the insolubilizing agent. Depending on the type of insolubilizer, the presence of a small amount of water equal to or less than this amount may be effective. In particular, when sodium carbonate or trisodium phosphate is used, it is more effective if water equal to or less than that amount is present.

不溶化剤又は複合剤の総添加量は、0.3〜5質量%が望ましい。0.3%未満の少量では脂肪酸の除去が充分ではなく5質量%を超える多量では添加効率が低下し、コスト的にも実用性が低下するからである。不溶化剤との反応は、多孔性吸着剤その他の濾過助剤と一緒に行なっても良い。   The total amount of insolubilizing agent or composite agent added is preferably 0.3 to 5% by mass. If the amount is less than 0.3%, the removal of the fatty acid is not sufficient, and if it exceeds 5% by mass, the addition efficiency is lowered, and the practicality is reduced in terms of cost. The reaction with the insolubilizing agent may be carried out together with the porous adsorbent and other filter aids.

また、このような不溶化処理によって、脱臭処理前の食用油脂に不純物として懸濁しているものは、濾別や遠心分離などの固液分離処理によって、固体状のものを分離除去し、液状の油脂のみを分取する。   In addition, what is suspended as an impurity in edible fats and oils before deodorization treatment by such insolubilization treatment is separated and removed by solid-liquid separation treatment such as filtration or centrifugation, and liquid fats and oils are removed. Only sort out.

次に、得られた液状油脂に対し、水蒸気蒸留による脱臭処理として、140〜190℃、望ましくは165〜185℃温度で6hPa以下、望ましくは3hPa以下の真空下で水蒸気を0.5〜5%、望ましくは2〜3%を吹き込みながら30〜90分程度の脱臭を行う。脱臭処理後に油脂に真空条件下でクエン酸の水溶液をクエン酸として15〜50ppm添加する。   Next, as a deodorizing treatment by steam distillation, the obtained liquid fat is treated with water at a temperature of 140 to 190 ° C., preferably 165 to 185 ° C., 6 hPa or less, preferably 3 hPa or less in a vacuum of 0.5 to 5%. Desirably, deodorization is performed for about 30 to 90 minutes while blowing 2 to 3%. After the deodorization treatment, an aqueous solution of citric acid is added to the fats and oils under a vacuum condition as 15 to 50 ppm as citric acid.

このようにして、トランス脂肪酸の生成量を従来の精製油脂における生成量よりも充分に低減し、しかも風味や酸化安定性に影響を及ぼす不純物を充分に除去し、しかも酸化安定性や風味安定性に優れた食用油脂を製造することができる。   In this way, the production amount of trans fatty acid is sufficiently reduced compared to the production amount of conventional refined fats and oils, and impurities that affect flavor and oxidation stability are sufficiently removed, and oxidation stability and flavor stability are also eliminated. Can be produced.

[実施例1]
500gの脱色コーン油(酸価 0.18)に5gのリン酸三ナトリウム(キシダ化学製)を130℃で添加し攪拌機を用いて、600rpmで10分間撹拌した。撹拌後、ブフナー漏斗で吸引ろ過を行い、リン酸三ナトリウムを除いた。ろ過後の油脂の酸価は0.09であった。
[Example 1]
To 500 g of decolorized corn oil (acid value 0.18), 5 g of trisodium phosphate (manufactured by Kishida Chemical) was added at 130 ° C., and the mixture was stirred at 600 rpm for 10 minutes. After stirring, suction filtration was performed with a Buchner funnel to remove trisodium phosphate. The acid value of the oil after filtration was 0.09.

この油脂450gを図1のガラス製装置を用いて、真空度3hPaの条件で150℃達温後、50分間脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は油に対して4%であった。また、脱臭後の酸価は0.07であった。   450 g of this oil / fat was subjected to a deodorizing treatment for 50 minutes after reaching a temperature of 150 ° C. under the condition of a vacuum degree of 3 hPa using the glass apparatus of FIG. The amount of steam blown during the deodorizing operation was 4% with respect to the oil. The acid value after deodorization was 0.07.

[実施例2]
45kgの脱色大豆油(酸価 0.45)に1350gのシリカマグネシウム系製剤(ミズカライフ、水澤化学製)を110℃で添加し10分撹拌した。撹拌は約600rpmで行った。撹拌後、加圧ろ過(アドバンティックフィルター TC−1−S1FN)を行ない、シリカマグネシウム系製剤を除いた。ろ過後の油脂の酸価は0.09であった。
[Example 2]
To 45 kg of decolorized soybean oil (acid value 0.45), 1350 g of a silica magnesium-based preparation (Mizuka Life, manufactured by Mizusawa Chemical) was added at 110 ° C. and stirred for 10 minutes. Stirring was performed at about 600 rpm. After stirring, pressure filtration (Advantic Filter TC-1-S1FN) was performed to remove the silica magnesium-based preparation. The acid value of the oil after filtration was 0.09.

この油脂40kgを図2に示されたテストプラント用脱臭装置を用いて、真空度4hPaの条件で180℃達温後、40分間脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は油に対して3.5%であった。また、脱臭後の酸価は0.06であった。   Deodorizing treatment was performed on 40 kg of fats and oils after reaching a temperature of 180 ° C. under a vacuum degree of 4 hPa using the test plant deodorizing apparatus shown in FIG. The amount of steam blown during the deodorizing operation was 3.5% with respect to the oil. The acid value after deodorization was 0.06.

[実施例3]
1kgの脱色ナタネ油(酸価 0.20)に40gの水酸化マグネシウム(ナカライテクス製)を140℃で添加し15分撹拌した。撹拌は約500rpmで行った。撹拌後、ブフナー漏斗で吸引ろ過を行い、水酸化マグネシウムを除いた。ろ過後の油脂の酸価は0.09であった。
[Example 3]
To 1 kg of decolorized rapeseed oil (acid value 0.20), 40 g of magnesium hydroxide (manufactured by Nacalai tex) was added at 140 ° C. and stirred for 15 minutes. Stirring was performed at about 500 rpm. After stirring, suction filtration was performed with a Buchner funnel to remove magnesium hydroxide. The acid value of the oil after filtration was 0.09.

この油脂900gを図1のガラス製装置を用いて、真空度2hPaの条件で180℃で90分間脱臭した。この脱臭操作時の蒸気の吹き込み量は油に対して2%であった。また、脱臭後の酸価は0.04であった。   900 g of this fat / oil was deodorized at 180 ° C. for 90 minutes under the condition of a vacuum degree of 2 hPa using the glass apparatus of FIG. The amount of steam blown during this deodorizing operation was 2% with respect to the oil. The acid value after deodorization was 0.04.

[実施例4]
50kgの脱色コーン油(酸価 0.18)に500gの炭酸ナトリウム(キシダ化学製)と500gの水を90℃で添加し20分撹拌した後、パーライト(トプコパーライト、昭和化学工業製)を500g添加して1分撹拌した後、加圧ろ過(アドバンティックフィルター TC−1−S1FN)を行ない、炭酸ナトリウムと水を除いた。ろ過後の油脂の酸価は0.08であった。
[Example 4]
To 50 kg of decolorized corn oil (acid value 0.18), 500 g of sodium carbonate (manufactured by Kishida Chemical) and 500 g of water are added at 90 ° C. and stirred for 20 minutes, and then 500 g of pearlite (Topcoperlite, Showa Chemical Industries) is added. After adding and stirring for 1 minute, pressure filtration (Advantic Filter TC-1-S1FN) was performed to remove sodium carbonate and water. The acid value of the oil after filtration was 0.08.

この油脂45kgを図2に示されたテストプラント用脱臭装置を用いて、真空度3hPaの条件で180℃達温後、60分間脱臭処理を行った。脱臭処理後に、真空条件下で20%のクエン酸水溶液を5g添加した。この脱臭操作時の蒸気の吹き込み量は油に対して3%であった。また、脱臭後の酸価は0.04であった。   Using a test plant deodorization apparatus shown in FIG. 2, the fats and oils were deodorized for 60 minutes after reaching a temperature of 180 ° C. under a vacuum degree of 3 hPa. After the deodorizing treatment, 5 g of a 20% aqueous citric acid solution was added under vacuum conditions. The amount of steam blown during the deodorizing operation was 3% with respect to the oil. The acid value after deodorization was 0.04.

[比較例1]
脱色コーン油(酸価0.18)500gに5gの水酸化カルシウム(関東化学製)を140℃で添加して10分撹拌した。撹拌は約600rpmで行った。撹拌後、ろ過を行い、水酸化カルシウムを除いた。ろ過後の油脂の酸価は0.05であった。この油脂450gを図1の装置を用いて真空度3hPaの条件で150℃で50分間脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は油に対して4%であった。また、脱臭後の酸価は0.04であった。
[Comparative Example 1]
To 500 g of decolorized corn oil (acid number 0.18), 5 g of calcium hydroxide (manufactured by Kanto Chemical) was added at 140 ° C. and stirred for 10 minutes. Stirring was performed at about 600 rpm. After stirring, filtration was performed to remove calcium hydroxide. The acid value of the oil after filtration was 0.05. 450 g of this oil / fat was subjected to deodorization treatment at 150 ° C. for 50 minutes under the condition of a vacuum degree of 3 hPa using the apparatus of FIG. The amount of steam blown during the deodorizing operation was 4% with respect to the oil. The acid value after deodorization was 0.04.

[比較例2]
45kgの脱色大豆油(酸価 0.45)に1350gのシリカマグネシウム系製剤(ミズカライフ、水澤化学製)を200℃で添加し10分撹拌した。撹拌は約600rpmで行った。撹拌後、加圧ろ過(アドバンティックフィルター TC−1−S1FN)を行ない、シリカマグネシウム系製剤を除いた。ろ過後の油脂の酸価は0.53であった。
[Comparative Example 2]
To 45 kg of decolorized soybean oil (acid value 0.45), 1350 g of a silica magnesium preparation (Mizuka Life, manufactured by Mizusawa Chemical) was added at 200 ° C. and stirred for 10 minutes. Stirring was performed at about 600 rpm. After stirring, pressure filtration (Advantic Filter TC-1-S1FN) was performed to remove the silica magnesium-based preparation. The acid value of the oil after filtration was 0.53.

この油脂40kgを図2に示されたテストプラント用脱臭装置を用いて真空度3hPaの条件で180℃、40分間脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は油に対して3.5%であった。また、脱臭後の酸価は、0.50であった。 This oil and fat 40 kg was deodorized at 180 ° C. for 40 minutes under the condition of a degree of vacuum of 3 hPa using the test plant deodorization apparatus shown in FIG. The amount of steam blown during the deodorizing operation was 3.5% with respect to the oil. The acid value after deodorization was 0.50.

[比較例3]
45kgの脱色大豆油(酸価 0.45)に45gのシリカマグネシウム系製剤(ミズカライフ、水澤化学製)を110℃で添加し10分撹拌した。撹拌は約600rpmで行った。撹拌後、加圧ろ過(アドバンティックフィルター TC−1−S1FN)を行い、シリカマグネシウム系製剤を除いた。ろ過後の油脂の酸価は0.44であった。
[Comparative Example 3]
To 45 kg of decolorized soybean oil (acid value 0.45), 45 g of a silica magnesium preparation (Mizuka Life, manufactured by Mizusawa Chemical) was added at 110 ° C. and stirred for 10 minutes. Stirring was performed at about 600 rpm. After stirring, pressure filtration (Advantic Filter TC-1-S1FN) was performed to remove the silica magnesium-based preparation. The acid value of the oil after filtration was 0.44.

この油脂40kgを図2に示されたテストプラント用脱臭装置を用いて真空度2hPaの条件で180℃、40分間脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は油に対して3.5%であった。また、脱臭後の酸価は、0.41であった。   Deodorizing treatment of 40 kg of fats and oils was performed at 180 ° C. for 40 minutes under the condition of a vacuum degree of 2 hPa using the test plant deodorizing apparatus shown in FIG. The amount of steam blown during the deodorizing operation was 3.5% with respect to the oil. The acid value after deodorization was 0.41.

[比較例4]
900gの脱色ナタネ油(酸価 0.20)を図1のガラス製装置を用いて、真空度2hPaの条件で185℃で50分脱臭した。この脱臭操作時の蒸気の吹き込み量は油に対して3%であった。また、脱臭後の酸価0.16であった。
[Comparative Example 4]
900 g of decolorized rapeseed oil (acid number 0.20) was deodorized at 185 ° C. for 50 minutes under the condition of a vacuum degree of 2 hPa using the glass apparatus of FIG. The amount of steam blown during the deodorizing operation was 3% with respect to the oil. The acid value after deodorization was 0.16.

[比較例5]
900gの脱色ナタネ油(酸価 0.20)を図1に示されたガラス製装置を用いて、真空度2hPaの条件で250℃で50分間脱臭した。この脱臭操作時の蒸気の吹き込み量は油に対して3%であった。また、脱臭後の酸価は0.02であった。
[Comparative Example 5]
900 g of decolorized rapeseed oil (acid value 0.20) was deodorized at 250 ° C. for 50 minutes under the condition of a degree of vacuum of 2 hPa using the glass apparatus shown in FIG. The amount of steam blown during the deodorizing operation was 3% with respect to the oil. The acid value after deodorization was 0.02.

[比較例6]
脱色ナタネ油(酸価 0.20)を本発明を行わずに、真空度3hPaの条件でガードラー式の半連続式脱臭装置を用いて250℃で50分間の脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は、油に対して2%であった。また、脱臭後の酸価は0.02であった。
[Comparative Example 6]
The decolorized rapeseed oil (acid number 0.20) was subjected to a deodorization treatment at 250 ° C. for 50 minutes using a Gardler type semi-continuous deodorization apparatus under the condition of a vacuum degree of 3 hPa without carrying out the present invention. The amount of steam blown during the deodorizing operation was 2% with respect to the oil. The acid value after deodorization was 0.02.

[比較例7]
1kgの脱色ナタネ油(酸価 0.20)に10gの炭酸水素ナトリウム(関東化学製)を110℃で添加し10分撹拌した。撹拌は約600rpmで行った。撹拌後、ろ過を行い、炭酸水素ナトリウムを除いた。ろ過後の油脂の酸価は0.28であった。この油脂900gを図1の装置を用いて真空度4hPaの条件で180℃で90分間脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は油に対して2%であった。また、脱臭後の酸価は0.25であった。
[Comparative Example 7]
To 1 kg of decolorized rapeseed oil (acid number 0.20), 10 g of sodium hydrogen carbonate (manufactured by Kanto Chemical) was added at 110 ° C. and stirred for 10 minutes. Stirring was performed at about 600 rpm. After stirring, filtration was performed to remove sodium bicarbonate. The acid value of the oil after filtration was 0.28. 900 g of this fat / oil was deodorized at 180 ° C. for 90 minutes under the condition of a vacuum degree of 4 hPa using the apparatus of FIG. The amount of steam blown during this deodorizing operation was 2% with respect to the oil. The acid value after deodorization was 0.25.

[比較例8]
500gの脱色コーン油(酸価 0.18)に5gのリン酸三ナトリウム(キシダ化学製)を130℃で添加し攪拌機を用いて、600rpmで10分間撹拌した。撹拌後、ブフナー漏斗で吸引ろ過を行い、リン酸三ナトリウムを除いた。ろ過後の油脂の酸価は0.09であった。この油脂450gを図1のガラス製装置を用いて、真空度4hPaの条件で250℃達温後、50分間脱臭処理を行った。この脱臭操作時の蒸気の吹き込み量は油に対して4%であった。また、脱臭後の酸価は0.02であった。
[Comparative Example 8]
To 500 g of decolorized corn oil (acid value 0.18), 5 g of trisodium phosphate (manufactured by Kishida Chemical) was added at 130 ° C., and the mixture was stirred at 600 rpm for 10 minutes. After stirring, suction filtration was performed with a Buchner funnel to remove trisodium phosphate. The acid value of the oil after filtration was 0.09. 450 g of this oil / fat was subjected to a deodorizing treatment for 50 minutes after reaching a temperature of 250 ° C. under a vacuum degree of 4 hPa using the glass apparatus of FIG. The amount of steam blown during the deodorizing operation was 4% with respect to the oil. The acid value after deodorization was 0.02.

以上の実施例と比較例の評価は、以下の試験法に従って評価し、その結果をまとめて表1にまとめて示した。
すなわち、実施例と比較例の食用油脂についての酸価は、(基準油脂分析試験法 2.3.1−1996)に従って測定した。
AOMは(基準油脂分析法2.5.1.1−1966)に従って測定した。
トランス脂肪酸含量は(基準油脂分析法 暫17−2007)に従って測定した。
色については、200mL容ビーカーに得られた食用油脂を100g入れ、目視で、二重丸を非常に良い、○を良い、△を悪いという3段階の評価で行った。加熱後の着色および状態の評価は、100mL容ビーカーに食用油脂50gを入れ、180℃の恒温庫で8時間加熱を行い、加熱終了後に、食用油脂の着色および状態を目視で確認した。
The above Examples and Comparative Examples were evaluated according to the following test methods, and the results are summarized and shown in Table 1.
That is, the acid values of the edible fats and oils of Examples and Comparative Examples were measured in accordance with (Standard fat analysis test method 2.3.1-1996).
AOM was measured according to (Reference Oil Analysis Method 2.5.1.1-1966).
The trans fatty acid content was measured in accordance with (Reference Oil Analysis Method Interim 17-2007).
About the color, 100 g of edible oils and fats obtained in a 200 mL beaker were put, and visually evaluated by a three-stage evaluation: double circle was very good, ○ was good, and Δ was bad. For evaluation of coloring and state after heating, 50 g of edible fats and oils were put in a 100 mL beaker, heated for 8 hours in a constant temperature chamber at 180 ° C., and coloring and state of edible fats and oils were visually confirmed after heating.

Figure 2014000012
Figure 2014000012

上記表1の結果からも明らかなように、実施例1と実施例3で得られた食用油脂は、180℃で8時間加熱することにより、僅かに着色したが、比較例1のように、酷く着色し、濁りが生じるようなものではなく、良好なものであった。実施例2および4は色調も加熱着色の程度も良好であった。そしてトランス脂肪酸の増加もほとんどなかった。比較例1はできあがりは良好であったが所定の加熱テストではかなり酷く着色した。比較例2、比較例3、比較例4および比較例7は酸価が十分に下がっておらず、比較例5、比較例6および比較例8はトランス脂肪酸が多く生成していた。   As is clear from the results of Table 1 above, the edible fats and oils obtained in Example 1 and Example 3 were slightly colored by heating at 180 ° C. for 8 hours, but as in Comparative Example 1, It was not badly colored and turbid, but good. In Examples 2 and 4, the color tone and the degree of heat coloring were good. And there was almost no increase in trans fatty acids. In Comparative Example 1, the finish was good, but it was very severely colored in a predetermined heating test. Comparative Example 2, Comparative Example 3, Comparative Example 4 and Comparative Example 7 did not have a sufficiently reduced acid value, and Comparative Example 5, Comparative Example 6 and Comparative Example 8 produced a large amount of trans fatty acid.

1 フラスコ
2 水蒸気発生器
3 ガラス管
4 氷水トラップ
5 マノメータ
6、15 マントルヒータ
7 温度計
8 ゴム管
9 コック
11 反応釜
12 水蒸気発生器
13 環状多孔部
13a 孔
14、16 管
17 ホッパー
18 ガス配管
19 油返し板
20 仕切り板
H ヒータ
W 蒸留水
O 原料油脂
P 真空ポンプ
T トラップ
A 不溶化剤
DESCRIPTION OF SYMBOLS 1 Flask 2 Steam generator 3 Glass tube 4 Ice water trap 5 Manometer 6, 15 Mantle heater 7 Thermometer 8 Rubber tube 9 Cock 11 Reaction kettle 12 Steam generator 13 Annular porous part 13a Hole 14, 16 Pipe 17 Hopper 18 Gas pipe 19 Oil return plate 20 Partition plate H Heater W Distilled water O Raw material oil P Vacuum pump T Trap A Insolubilizer

Claims (10)

食用油脂の精製工程で、脱ガム、脱酸、脱色処理を経た後に脱臭処理を経て食用油脂を製造する方法において、
前記脱臭処理直前の油脂に対し、遊離脂肪酸の不溶化剤もしくはこれと多孔性吸着剤との併用又は両者一体となった複合材を添加して50〜150℃で作用させ、次いで固液分離した液状油脂に対して140〜190℃、真空度6hPa以下の条件で水蒸気蒸留によって脱臭処理することを特徴とするトランス脂肪酸の生成が抑制された食用油脂の製造方法。
In the method of producing edible fats and oils through deodorization treatment after degumming, deoxidation, and decolorization treatment in the edible fat and oil purification process,
To the oil and fat immediately before the deodorization treatment, a free fatty acid insolubilizing agent or a combined material of this and a porous adsorbent or a composite material integrated with both is added and allowed to act at 50 to 150 ° C., followed by solid-liquid separation. A method for producing edible fats and oils, in which the production of trans fatty acids is suppressed, wherein the fats and oils are deodorized by steam distillation under conditions of 140 to 190 ° C. and a degree of vacuum of 6 hPa or less.
上記遊離脂肪酸の不溶化剤が、炭酸ナトリウム、リン酸三ナトリウムおよび水酸化マグネシウムからなる群から選ばれる一種以上の不溶化剤である請求項1に記載の食用油脂の製造方法。   The method for producing edible fats and oils according to claim 1, wherein the insolubilizing agent for free fatty acids is one or more insolubilizing agents selected from the group consisting of sodium carbonate, trisodium phosphate and magnesium hydroxide. 上記多孔性吸着剤が、珪藻土、活性白土、ゼオライトおよびパーライトからなる群から選ばれる一種以上の多孔性吸着剤である請求項1に記載の食用油脂の製造方法。   The method for producing edible fats and oils according to claim 1, wherein the porous adsorbent is one or more porous adsorbents selected from the group consisting of diatomaceous earth, activated clay, zeolite and perlite. 上記複合剤が、遊離脂肪酸の不溶化剤である酸化マグネシウムを、多孔性吸着剤である二酸化ケイ素に担持したシリカマグネシウム系製剤からなる複合剤である請求項1に記載の食用油脂の製造方法。   The method for producing edible fats and oils according to claim 1, wherein the composite agent is a composite agent comprising a silica magnesium-based preparation in which magnesium oxide, which is a free fatty acid insolubilizer, is supported on silicon dioxide, which is a porous adsorbent. 上記食用油脂が、ナタネ油、大豆油、コーン油、コメ油、綿実油、ヒマワリ油およびサフラワー油から選ばれる一種以上の液状植物油からなる食用油脂である請求項1に記載の食用油脂の製造方法。   The method for producing an edible fat according to claim 1, wherein the edible fat is an edible fat comprising one or more liquid vegetable oils selected from rapeseed oil, soybean oil, corn oil, rice oil, cottonseed oil, sunflower oil and safflower oil. . 上記水蒸気蒸留で吹き込まれる水蒸気量が、食用油脂100質量部に対して0.5〜5質量部である請求項1に記載の食用油脂の製造方法。   The method for producing edible fats and oils according to claim 1, wherein the amount of water vapor blown by the steam distillation is 0.5 to 5 parts by mass with respect to 100 parts by mass of edible fats and oils. 上記脱臭処理温度が、165〜185℃であり、かつ真空度が3hPa以下である請求項1に記載の食用油脂の製造方法。   The said deodorizing process temperature is 165-185 degreeC, and the vacuum degree is 3 hPa or less, The manufacturing method of the edible fats and oils of Claim 1 characterized by the above-mentioned. 上記不溶化剤又は複合剤の総添加量が、0.3〜5質量%である請求項1〜7のいずれかに記載の食用油脂の製造方法。   The method for producing edible fats and oils according to any one of claims 1 to 7, wherein the total amount of the insolubilizing agent or the composite agent is 0.3 to 5% by mass. 上記不溶化剤を、油脂に添加する際に等量以下の水を添加する請求項1〜7のいずれかに記載の食用油脂の製造方法。   The method for producing edible fats and oils according to any one of claims 1 to 7, wherein an equal amount or less of water is added when the insolubilizing agent is added to the fats and oils. 上記脱臭処理後の食用油脂に対し、クエン酸濃度が15〜50ppmとなるようにクエン酸水溶液を真空条件下で添加する請求項1〜7のいずれかに記載の食用油脂の製造方法。   The method for producing edible fats and oils according to any one of claims 1 to 7, wherein an aqueous citric acid solution is added to the edible fats and oils after the deodorization treatment so as to have a citric acid concentration of 15 to 50 ppm under vacuum conditions.
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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN104745301A (en) * 2015-04-13 2015-07-01 海南省粮油科学研究所 Method for improving quality of tilapia mossambica oil
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