CN101871254B

CN101871254B - Siliceous shale stoneware glazed tile and production method thereof

Info

Publication number: CN101871254B
Application number: CN200910139234A
Authority: CN
Inventors: 佘军华; 龙金敖; 其他发明人请求不公开姓名
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-04-27
Filing date: 2009-04-27
Publication date: 2012-10-03
Anticipated expiration: 2029-04-27
Also published as: CN101871254A

Abstract

The invention provides a siliceous shale stoneware glazed tile and a production method thereof. The invention belongs to a building material and relates to a technical solution, which integrates the production technology of the traditional tile and the modern ceramics and skillfully uses and combines tiles and ceramics. The siliceous shale stoneware glazed tile replaces the sintered product, which consumes a large quantity of the clay; the siliceous shale stoneware glazed tile is the strain of the siliceous shale glazed (stoneware) tile between the traditional tile (ceramics) and the advanced ceramic tile (porcelain); if no glazed is applied, the tile is the high-grade red tile, which is beautiful, economic and elegant. The key technology of the invention is characterized by the fluctuation range (%) of the chemical components, including 55 to 70% of SiO2, 12 to 20% of Al2O3, 1 to 8% of Fe2O3, less than 8% of CaO, less than 6% of MgO, 1 to 4% of K2O and Na2O, and 3 to 10% of organic matter and combined water. In the selection and matching of the particle size of the blank material, 20 to 30% of the particles are 1 to 3 mm in size and 80 to 70% of the particles are less than 0.15 mm in size; the particles can reduces the drying deformation and the sintering deformation. The sintering temperature is controlled at 1000 to 11000 DEG C and the tiles are sintered in a single firing process.

Description

Siliceous shale stoneware glazed tile and production method

Technical field

The invention belongs to a kind of constructional materials, is about siliceous shale stoneware glazed tile and production method.

Background technology

Traditional brick and tile are to make base with clay to form through sintering, and glazed tile is in the market made good use of clay, stoneware clay too and done that base produces through biscuiting glazing roasting again operations such as (also once burning till).It is investigated: the patent and the achievement of producing " shale glazed tile " at present also have several.The present invention is complementary with the particle of siliceous shale and powder to make blank, that is to say and has used the principle that tradition is fired " sand jar ".Behind shaping and drying, execute low-temperature glaze, the siliceous shale stoneware glazed tile of once-firing on required surface.For standard brick, can burn till high-grade siliceous shale stoneware common brick after saving the glazing operation certainly, do not need to decorate separately can directly build a wall economical elegant.These brick and tile and technology are on the basis of conventional clay brick and tile and common shale brick and tile, a kind of innovation aspect production technology.

Summary of the invention

When national limit production cities and towns ban use of loam brick; Adopt siliceous shale to produce Shi matter glazed tile, can satisfy people interdependent to traditional brick and tile effectively, and in technical indicators such as physics and machinery, increase; Existing relative price advantage; Beautiful decorative effect is arranged again, more can embody the intension of technological innovation, Here it is, and the object of the invention belongs to.

This invention is that the traditional brick and tile production technology of collection combines the production technology scheme of the thinking of applying mechanically dexterously and assembling with the advanced ceramics manufacturing technology.

Key technology content of the present invention is:

1, the chemical analysis fluctuation range of siliceous shale is (%): SIO ₂55-70, AI ₂O ₃12-20, Fe ₂O ₃1-8, CaO＜8, MgO＜6, K ₂O+Na ₂O 1-4, organic and combined water 3-10.

2, base section particle diameter is selected and coupling: siliceous shale is got particle after processing be the 20-30% that 3-1mm accounts for total amount, gets the 80-70% that powder＜0.15mm accounts for total output, if produce glazed tile, its particle diameter all should be thin relatively.Thereby can reduce the distortion in dry and the sintering process effectively, also can correspondingly cut down finished cost simultaneously.

3, brick and tile moulding: the ageing blank is selected the 80-100T hydraulic press, adopt half platen press moulding.Its objective is that reducing the porosity gains in strength.

4, glaze is selected: according to understanding and the raising of people to environmental protection, these brick and tile should be chosen the low-temperature lead-free glaze or the low lead glaze material of (self-control) once-firing.

5, confirming of firing temperature: for improving the quality of these brick and tile, firing temperature is 1000-1100 ℃ and adopts once-firing Shi matter glazed tile.If when certain product is had requirements at the higher level, slightly adjust chemical analysis after its firing temperature can bring up to below 1200 ℃.

The invention has the beneficial effects as follows: ● utilizing siliceous shale to produce Shi matter glazed tile, is one of the effective way of protecting farmland and measure.● these brick and tile are compared with common brick and tile, and its physical and mechanical property all has significant improvement, and do not need incrustation, the simple generous elegance of product.● the blank particle of these brick and tile is the schemes that adopt the thickness collocation, can reduce processing charges relatively, can control shrinkage factor and thermal deformation effectively again.● can satisfy people interdependent to the conventional sintering clay tile, find a new way that industrial value is arranged for the utilization of siliceous shale again.

Description of drawings

Fig. 1 siliceous shale stoneware glazed tile and production method process chart

The specific embodiment

Produce the embodiment of siliceous shale stoneware glazed tile, be further described by accompanying drawing 1 process chart:

First, siliceous shale excavation or blasting hammer smashing into (a) machine, and through its own 4-5mm sieve (moderate watering in summer can help to reduce fragmentation and dust) into two eaves dynamic sub-sieve (2 ) First sieve aperture of 3mm, two sieve aperture of 1mm.Thereby make on the sieve sheet coarse particle return go into mill, and a sieve down two sieves go up particle and generally be about 3-1mm and send into particle Ji Chang (4-1) and be particulate material for use.The two sieves down particles powder that gets into grinding (3) general requirements 80-90% are about that to send into powder Ji Chang (4-2) below the 0.15mm for use.Again particle (accounting for the 20-30% of total amount) and powder (accounting for the 80-70% of total amount) measures (5) back respectively gets into and adds water stirring (6) moisture and should be controlled at 6-10%; Getting into the general digestion time of ageing (7) after the stirred for several minute is 24-48 hour, gets final product extrusion forming (8) (annotate: hydraulic press is generally chosen the type of 80-100T) (9) to be dried.In addition: its glaze should be chosen or make by oneself (10) once-firing high-quality color glaze that do not chap.Can glazing (11) but loading of kiln once-firing (12) (suggestion should be selected and build advanced at present energy-conserving and environment-protective brick and tile tunnel cave) after treating, its temperature is controlled at 1000-1100 ℃.During kiln discharge: should divide high-class product and certified products sign indicating number to go into finished product (13) storehouse or direct marketing.

Main production kind: guiding theory of the present invention is to substitute consumption clay and the big product of stoneware clay consumption, is between the middle strain (Shi matter) of traditional brick and tile (ceramic) with modern ceramic tile (porcelain).So its particularity is arranged in technical indicators such as kind, specification, performance.1. wall floor tile: main specifications (mm) 250 * 250 * 10-20 (floor tile) 240 * 115 * 53 (standard brick).Annotate: should do chamfering (decorative pattern), glazing or not glazing at a free in batch required face in the hexahedron according to purposes. for standard brick, can burn till high-grade siliceous shale stoneware common brick after the latter saves the glazing operation certainly, not need to decorate separately the elegance of saving both labour and money.Be respectively applied for body of wall, sidewalk, park, drill ground, enclosure wall etc.2. glaze watt: main specifications (mm) 300 * 400 modern glaze plane tiles, 250 * 300 European S glazed tiles are the products that substitute no glaze watt and cement tile, elegant in appearancely do not seep water.3. other goods: block bar, big flowerpot, gardens handicraft etc. like glaze vase formula.

Because kind, the purposes difference of design cause its physical property, technical indicator, aspect such as quality is all variant outward at present, but the standard of the primary standard that basic mechanical design feature all should surpass GB5101-98 sintering common brick and corresponding wall floor tile, glaze watt.Technical indicators such as its dimensional errors, presentation quality also should go to detect and check and accept with reference to respective specified.

This programme sees that from being designed into the product result of implementation its each item technical indicator all can meet or exceed the quality requirement of corresponding product.But remaining to be inquired into perfect is how to choose the unleaded or low lead glaze material of (self-control) cheap and good-quality once-firing.

Note: 1, just save the glazing operation and get final product like the red brick and tile of need production biscuiting high retaining shale.

2, can appropriateness add interior fire coal like need production monolithic than big thicker product, to improve sintering quality.

Claims

1. the production method of a Shi matter glazed tile that burns till with siliceous shale is characterized in that: at first siliceous shale is sent into beater grinder (1), and send into secondary vibration sub-sieve (2) through self 4-5mm sieve aperture; Its top sieve sheet aperture is 3mm, and following sieve sheet aperture is 1mm, thereby the coarse granule above the top sieve sheet is returned into mill; And top sieve and down the particle between the sieve to be that 3-1mm sends into particle Ji Chang (4-1) for use, particle entering grinding (3) below the following sieve, and the requirement powder that accounts for the 80-90% of gross weight is that to send into powder Ji Chang (4-2) below the 0.15mm for use; Again the 3-1mm particle is accounted for the 20-30% of gross weight and 80-70% that the following powder of 0.15mm accounts for gross weight measures (5) respectively, get into and add water and stir (6), moisture should be controlled at the 6-10% of gross weight; Get into ageing (7) after the stirred for several minute; Digestion time is to get final product extrusion forming (8) in 24-48 hour, back to be dried (9), and the once-firing high-quality color glaze (10) that do not chap should chosen or make by oneself to its glaze; Can glazing (11); Treat loading of kiln once-firing (12) after the glazing, its temperature is controlled at 1000-1100 ℃, should divide high-class product and certified products sign indicating number to go into final product storage (13) or direct marketing during kiln discharge.

2. the production method of a kind of Shi matter glazed tile that burns till with siliceous shale according to claim 1 is characterized in that: final finished is the high-grade red brick and tile of biscuiting after economizing the glazing operation.