CN101838138A - Novel transparent high-level porcelain mud material and porcelain product thereof - Google Patents

Novel transparent high-level porcelain mud material and porcelain product thereof Download PDF

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Publication number
CN101838138A
CN101838138A CN200910111290A CN200910111290A CN101838138A CN 101838138 A CN101838138 A CN 101838138A CN 200910111290 A CN200910111290 A CN 200910111290A CN 200910111290 A CN200910111290 A CN 200910111290A CN 101838138 A CN101838138 A CN 101838138A
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porcelain
ceramic
mud material
porcelains
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CN200910111290A
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CN101838138B (en
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温克仁
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Fujian jade porcelain development Limited by Share Ltd
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温克仁
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Abstract

The invention relates to a novel transparent high-level porcelain mud material and a porcelain product thereof. The novel porcelain mud material is formed by body and glaze raw materials which are integrally mixed. The formula of the mud material comprises the following raw materials by weight percent: 20-30 percent of kaolin; 10-15 percent of feldspar (potassium feldspar and soda feldspar); 35-45 percent of quartz; 10-20 percent of porous hydroxyl calcium phosphate; 2-3 percent of spodumene and 1-3 percent of talc. In the formula, the porous hydroxyl calcium phosphate is used to substitute for the traditional beef bone ash. Compared with a bone ash porcelain production process flow, the processes of the production process flow of the invention are decreased by half approximately, no 'polishing' process is required and the dust emission is reduced; no 'water washing' process is required and the water resource consumption is reduced; and no 'drying' process is required, the energy is saved because 'double firing' process is changed to 'single firing' process, and the waste saggar is not required to be treated. Compared with the bone ash porcelain manufactured by using a traditional method, the transmittance of the product is higher, the production processes are less, the energy consumption is low, the 'three-waste' is less, the cost is low and the mud material can be used for industries such as household porcelains, display porcelains, decoration porcelains, lamp porcelains and the like.

Description

Novel transparent high-grade ceramic pug and ceramic thereof
Technical field
The present invention relates to a kind of ceramic material and goods thereof, particularly relate to a kind of novel transparent high-grade ceramic pug and ceramic thereof.
Background technology
Up to now, in the manufacturing processed of ceramic, " enamel frit makeing, the glazing " operation that always is absolutely necessary.In the manufacturing of bone china, " bone ash " is one of requisite raw material of ceramic material, after the moulding, ceramic body must pack into " imitative type saggar ", after " high temperature biscuiting ", by multiple working procedures such as " pick, polishing, washing, dry glazings ", carry out again " glaze firing ", can produce ceramic.Its production process is many, energy consumption is high, " three wastes " are many, cost is high.
Summary of the invention
The purpose of this invention is to provide a kind of ceramic high-transmittance, the Production of Ceramics operation is few, energy consumption is low, " three wastes " less, novel transparent high-grade ceramic pug and ceramic thereof that cost is low.
Technical scheme of the present invention be for: adopt base, glaze raw material to be mixed into the new ceramics pug of one, the prescription of pug consists of: kaolin: 20-30%; Feldspar (potassium, albite): 10-15%; Quartzy: 35-45%; Calcium phosphate powder: 10-20%; Triphane: 2-3%; Talcum: 1-3%.Adopt calcium phosphate powder to replace traditional ox bone ash in the prescription.
In the ceramic production technology flow process, change base substrate biscuiting, glaze firing " twice firing " into base substrate " once-firing " technology, reduced traditional " polishing " operation, " washing " operation and " drying " operation.
Pug with raw material of the present invention makes can carry out plastotype easily; The mud that makes with this pug has good slip casting performance, adapts to injection forming.The oxidizing atmosphere of base substrate firing process of the present invention (firing temperature) is 1270 ℃-1310 ℃.The chemical ingredients of its ceramic (weight percent) is: SiO 2: 65-75%; Al 2O 3: 8-12%; Fe 2O 3: 0.05-0.30%; CaO:7.5-10.5%; K 2O+Na 2O:1.5-3%; MgO:0.5-1%; LiO 2: 0.01-0.50%; P 2O 5: 1-2%.
The technological process of production of the present invention reduces than the used operation of the bone china technological process of production makes an appointment with half, need not " polishing " operation, has reduced dust discharge; Need not " washing " operation, reduced water resources consumption; Need not " drying " operation, " twice firing " changed into " once-firing " technology, saved the energy, and do not handle useless casket.It is higher than the bone china transparence made from traditional method to have product, production process is few, energy consumption is low, " three wastes " less, cost is low, can be applicable to the characteristics of industries such as household china, display china, decorative ceramics, light fixture pottery.
Description of drawings:
Below in conjunction with drawings and Examples the present invention is further specified.
Fig. 1 is a process flow sheet of the present invention.
Embodiment
According to shown in Figure 1, a kind of embodiment of novel transparent high-grade ceramic pug of the present invention and ceramic thereof is:
Take by weighing kaolin: 280kg, potassium felspar sand: 100kg, albite: 50kg, quartzy 370kg, calcium phosphate powder 155kg, triphane 20kg, talcum 25kg, amount to 1000kg, be accurate to 1%, above raw material is dropped in 1.0 tons of ball mills of charge amount, (material: ball: water=1: 1: 0.8) ball milling to fineness is that the 10000-hole sieve remainder is below 0.5%, carry out three deironing of sieving, carry out the secondary pugging (after the pugging for the first time through the mud cake after the press filtration, also can carry out old), again through plastic pressure forming, drying is made base substrate, again once-firing novel transparent high-grade ceramic finished product in 1270 ℃-1310 ℃ oxidizing atmosphere.The physicals of this ceramic is after tested: thermostability: do not split in 140 ℃ of-20 ℃ of water; Hardness of glaze surface 〉=580kg.f/mm 2Whiteness 〉=60; Transparence: 〉=45%; Glossiness 〉=85%.The chemical ingredients of this ceramic (weight percent) is after tested: SiO 2: 69.21%; Al 2O 3: 9.92%; Fe 2O 3: 0.16%; CaO:8.23%; K 2O:1.37%; Na 2O:1.15%; MgO:0.91%; LiO 2: 0.02%; P 2O 5: 1.22%; Burn and lose: 7.79%.

Claims (3)

1. novel transparent high-grade ceramic pug and ceramic thereof is characterized in that the prescription of ceramic material consists of: kaolin: 20-30%; Feldspar (potassium, albite): 10-15%; Quartzy: 35-45%; Calcium phosphate powder: 10-20%; Triphane: 2-3%; Talcum: 1-3%.
2. transparent high-grade ceramic pug according to claim 1 and ceramic thereof is characterized in that the chemical ingredients (weight percent) of ceramic is: SiO 2: 65-75%; Al 2O 3: 8-12%; Fe 2O 3: 0.05-0.30%; CaO:7.5-10.5%; K 2O+Na 2O:1.5-3%; MgO:0.5-1%; LiO 2: 0.01-0.50%; P 2O 5: 1-2%.
3. transparent high-grade ceramic pug according to claim 1 and 2 and ceramic thereof is characterized in that base substrate once-firing ceramic product in 1270 ℃-1310 ℃ oxidizing atmosphere.
CN200910111290A 2009-03-18 2009-03-18 Novel transparent high-level porcelain mud material and porcelain product thereof Expired - Fee Related CN101838138B (en)

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CN101838138B CN101838138B (en) 2012-10-24

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101993238A (en) * 2010-10-16 2011-03-30 山东临沂银凤陶瓷集团有限公司 Silver jade ceramics and preparation method thereof
CN102659415A (en) * 2012-04-24 2012-09-12 景德镇陶瓷学院 Manufacturing method of translucent alumina ceramic bulb casings and molding equipment
CN102924091A (en) * 2012-04-10 2013-02-13 醴陵四德五彩国瓷有限公司 Method for manufacturing colorful lamp ceramics under high-temperature glazes
CN103030383A (en) * 2012-12-14 2013-04-10 潮州市海鸿陶瓷制作有限公司 Transparent ceramic product
CN103044005A (en) * 2012-12-14 2013-04-17 广东松发陶瓷股份有限公司 Transparent ceramic product
CN103435336A (en) * 2013-08-15 2013-12-11 何晓洪 Self-forming glaze white jade porcelain pug and manufacturing method of porcelain pug product
CN103482967A (en) * 2013-08-13 2014-01-01 应县盛福瓷业有限公司 Processing craft of new bone china blank and glaze
CN103864401A (en) * 2014-03-19 2014-06-18 黄岳喜 Method for preparing high-strength, high-whiteness, high- thermal-shock-resistance petuntse
CN104193396A (en) * 2014-08-21 2014-12-10 江苏南瓷绝缘子股份有限公司 Preparation method of foamed ceramic
CN105906326A (en) * 2016-04-21 2016-08-31 福建省德化县晖龙陶瓷有限公司 High-whiteness autogenous glaze creamy porcelain, preparation method and production process thereof
CN108706963A (en) * 2018-06-28 2018-10-26 温克仁 A kind of usury is with desert material system from the production technology of raw glaze china
CN108793983A (en) * 2018-06-28 2018-11-13 温克仁 Spontaneous enamel cement ceramic material and the intelligent production technology of spontaneous enamel cement ceramics
CN109133889A (en) * 2018-09-27 2019-01-04 温克仁 A kind of moulding process of spontaneous glaze ceramic bottle
CN109650848A (en) * 2018-12-24 2019-04-19 温克仁 It is a kind of from raw glaze enamel porcelain pug and use its technique for preparing enamel porcelain
CN110590347A (en) * 2019-08-22 2019-12-20 景德镇陶瓷大学 High-plasticity pug, manufacturing method of ceramic paper-cut/derivative paper and obtained product
US11152603B2 (en) 2016-06-13 2021-10-19 Research Institute Of Industrial Science & Technology Saggar for firing active material of lithium secondary battery, and method for manufacturing active material using same
CN115286365A (en) * 2022-08-16 2022-11-04 王代丁 Jade porcelain and manufacturing process thereof
CN115286365B (en) * 2022-08-16 2024-04-16 王代丁 Jade porcelain and manufacturing process thereof

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CN1048006C (en) * 1995-12-21 2000-01-05 山东省硅酸盐研究设计院 Composite bone ash substitute and the bone china made with it
CN101066893A (en) * 2007-06-14 2007-11-07 湖南华联溢百利瓷业有限公司 Medium temperature alabastrine galze and its pren process
CN101113093A (en) * 2007-06-30 2008-01-30 景德镇陶瓷学院 Castorite/cordierite multi-phase low-buckling ceramic and preparation method thereof

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101993238A (en) * 2010-10-16 2011-03-30 山东临沂银凤陶瓷集团有限公司 Silver jade ceramics and preparation method thereof
CN102924091A (en) * 2012-04-10 2013-02-13 醴陵四德五彩国瓷有限公司 Method for manufacturing colorful lamp ceramics under high-temperature glazes
CN102659415A (en) * 2012-04-24 2012-09-12 景德镇陶瓷学院 Manufacturing method of translucent alumina ceramic bulb casings and molding equipment
CN102659415B (en) * 2012-04-24 2013-06-19 景德镇陶瓷学院 Manufacturing method of translucent alumina ceramic bulb casings and molding equipment
CN103030383A (en) * 2012-12-14 2013-04-10 潮州市海鸿陶瓷制作有限公司 Transparent ceramic product
CN103044005A (en) * 2012-12-14 2013-04-17 广东松发陶瓷股份有限公司 Transparent ceramic product
CN103482967A (en) * 2013-08-13 2014-01-01 应县盛福瓷业有限公司 Processing craft of new bone china blank and glaze
CN103482967B (en) * 2013-08-13 2014-09-17 应县盛福瓷业有限公司 Processing craft of new bone china blank and glaze
CN103435336A (en) * 2013-08-15 2013-12-11 何晓洪 Self-forming glaze white jade porcelain pug and manufacturing method of porcelain pug product
CN103864401A (en) * 2014-03-19 2014-06-18 黄岳喜 Method for preparing high-strength, high-whiteness, high- thermal-shock-resistance petuntse
CN103864401B (en) * 2014-03-19 2015-07-22 黄岳喜 Method for preparing high-strength, high-whiteness, high- thermal-shock-resistance petuntse
CN104193396A (en) * 2014-08-21 2014-12-10 江苏南瓷绝缘子股份有限公司 Preparation method of foamed ceramic
CN105906326A (en) * 2016-04-21 2016-08-31 福建省德化县晖龙陶瓷有限公司 High-whiteness autogenous glaze creamy porcelain, preparation method and production process thereof
US11152603B2 (en) 2016-06-13 2021-10-19 Research Institute Of Industrial Science & Technology Saggar for firing active material of lithium secondary battery, and method for manufacturing active material using same
CN108793983A (en) * 2018-06-28 2018-11-13 温克仁 Spontaneous enamel cement ceramic material and the intelligent production technology of spontaneous enamel cement ceramics
CN108793983B (en) * 2018-06-28 2019-05-10 温克仁 Spontaneous enamel cement ceramic material and the intelligent production technology of spontaneous enamel cement ceramics
CN108706963B (en) * 2018-06-28 2019-11-05 温克仁 A kind of usury is with desert material system from the production technology of raw glaze china
CN108706963A (en) * 2018-06-28 2018-10-26 温克仁 A kind of usury is with desert material system from the production technology of raw glaze china
CN109133889B (en) * 2018-09-27 2023-09-05 温克仁 Forming process of self-glazing ceramic bottle
CN109133889A (en) * 2018-09-27 2019-01-04 温克仁 A kind of moulding process of spontaneous glaze ceramic bottle
CN109650848A (en) * 2018-12-24 2019-04-19 温克仁 It is a kind of from raw glaze enamel porcelain pug and use its technique for preparing enamel porcelain
CN109650848B (en) * 2018-12-24 2021-05-04 温克仁 Autogenous glaze enamel porcelain pug and process for preparing enamel porcelain by adopting same
CN110590347A (en) * 2019-08-22 2019-12-20 景德镇陶瓷大学 High-plasticity pug, manufacturing method of ceramic paper-cut/derivative paper and obtained product
CN110590347B (en) * 2019-08-22 2022-04-19 景德镇陶瓷大学 High-plasticity pug, manufacturing method of ceramic paper-cut/derivative paper and obtained product
CN115286365A (en) * 2022-08-16 2022-11-04 王代丁 Jade porcelain and manufacturing process thereof
CN115286365B (en) * 2022-08-16 2024-04-16 王代丁 Jade porcelain and manufacturing process thereof

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Application publication date: 20100922

Assignee: Shangdu 359 Ceramic Technology Co., Ltd.

Assignor: Wen Keren

Contract record no.: 2013990000300

Denomination of invention: Novel transparent high-level porcelain mud material and porcelain product thereof

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Address after: Dehua County of Quanzhou City, Fujian province 362000 in Xun Zhen Le Tao Xing Industrial Park

Patentee after: Fujian jade porcelain development Limited by Share Ltd

Address before: 362500 Dehua County of Fujian Province town after No. 102 in Jiujiang

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