CN101838138A - Novel transparent high-level porcelain mud material and porcelain product thereof - Google Patents
Novel transparent high-level porcelain mud material and porcelain product thereof Download PDFInfo
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- CN101838138A CN101838138A CN200910111290A CN200910111290A CN101838138A CN 101838138 A CN101838138 A CN 101838138A CN 200910111290 A CN200910111290 A CN 200910111290A CN 200910111290 A CN200910111290 A CN 200910111290A CN 101838138 A CN101838138 A CN 101838138A
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- porcelain
- ceramic
- mud material
- porcelains
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- 239000000463 material Substances 0.000 title abstract description 6
- 229910052573 porcelain Inorganic materials 0.000 title abstract 7
- 238000010304 firing Methods 0.000 claims abstract description 12
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims abstract description 9
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 4
- 239000010433 feldspar Substances 0.000 claims abstract description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 235000012222 talc Nutrition 0.000 claims abstract description 4
- 239000000454 talc Substances 0.000 claims abstract description 4
- 229910052623 talc Inorganic materials 0.000 claims abstract description 4
- 239000000919 ceramic Substances 0.000 claims description 28
- 239000000758 substrate Substances 0.000 claims description 5
- 239000001506 calcium phosphate Substances 0.000 claims description 4
- 229910000389 calcium phosphate Inorganic materials 0.000 claims description 4
- 235000011010 calcium phosphates Nutrition 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 3
- 229910052656 albite Inorganic materials 0.000 claims description 3
- 229910010293 ceramic material Inorganic materials 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000005498 polishing Methods 0.000 abstract description 4
- 238000005406 washing Methods 0.000 abstract description 4
- 239000000428 dust Substances 0.000 abstract description 2
- 238000002834 transmittance Methods 0.000 abstract description 2
- VDIQGOWLVYFDOU-UHFFFAOYSA-H [Ca+]O.[Ca+]O.[Ca+]O.[O-]P([O-])([O-])=O Chemical compound [Ca+]O.[Ca+]O.[Ca+]O.[O-]P([O-])([O-])=O VDIQGOWLVYFDOU-UHFFFAOYSA-H 0.000 abstract 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 abstract 1
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 abstract 1
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 abstract 1
- 235000015278 beef Nutrition 0.000 abstract 1
- 238000005034 decoration Methods 0.000 abstract 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 239000010453 quartz Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 1
- 229910052642 spodumene Inorganic materials 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 210000000988 bone and bone Anatomy 0.000 description 3
- 238000000498 ball milling Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
The invention relates to a novel transparent high-level porcelain mud material and a porcelain product thereof. The novel porcelain mud material is formed by body and glaze raw materials which are integrally mixed. The formula of the mud material comprises the following raw materials by weight percent: 20-30 percent of kaolin; 10-15 percent of feldspar (potassium feldspar and soda feldspar); 35-45 percent of quartz; 10-20 percent of porous hydroxyl calcium phosphate; 2-3 percent of spodumene and 1-3 percent of talc. In the formula, the porous hydroxyl calcium phosphate is used to substitute for the traditional beef bone ash. Compared with a bone ash porcelain production process flow, the processes of the production process flow of the invention are decreased by half approximately, no 'polishing' process is required and the dust emission is reduced; no 'water washing' process is required and the water resource consumption is reduced; and no 'drying' process is required, the energy is saved because 'double firing' process is changed to 'single firing' process, and the waste saggar is not required to be treated. Compared with the bone ash porcelain manufactured by using a traditional method, the transmittance of the product is higher, the production processes are less, the energy consumption is low, the 'three-waste' is less, the cost is low and the mud material can be used for industries such as household porcelains, display porcelains, decoration porcelains, lamp porcelains and the like.
Description
Technical field
The present invention relates to a kind of ceramic material and goods thereof, particularly relate to a kind of novel transparent high-grade ceramic pug and ceramic thereof.
Background technology
Up to now, in the manufacturing processed of ceramic, " enamel frit makeing, the glazing " operation that always is absolutely necessary.In the manufacturing of bone china, " bone ash " is one of requisite raw material of ceramic material, after the moulding, ceramic body must pack into " imitative type saggar ", after " high temperature biscuiting ", by multiple working procedures such as " pick, polishing, washing, dry glazings ", carry out again " glaze firing ", can produce ceramic.Its production process is many, energy consumption is high, " three wastes " are many, cost is high.
Summary of the invention
The purpose of this invention is to provide a kind of ceramic high-transmittance, the Production of Ceramics operation is few, energy consumption is low, " three wastes " less, novel transparent high-grade ceramic pug and ceramic thereof that cost is low.
Technical scheme of the present invention be for: adopt base, glaze raw material to be mixed into the new ceramics pug of one, the prescription of pug consists of: kaolin: 20-30%; Feldspar (potassium, albite): 10-15%; Quartzy: 35-45%; Calcium phosphate powder: 10-20%; Triphane: 2-3%; Talcum: 1-3%.Adopt calcium phosphate powder to replace traditional ox bone ash in the prescription.
In the ceramic production technology flow process, change base substrate biscuiting, glaze firing " twice firing " into base substrate " once-firing " technology, reduced traditional " polishing " operation, " washing " operation and " drying " operation.
Pug with raw material of the present invention makes can carry out plastotype easily; The mud that makes with this pug has good slip casting performance, adapts to injection forming.The oxidizing atmosphere of base substrate firing process of the present invention (firing temperature) is 1270 ℃-1310 ℃.The chemical ingredients of its ceramic (weight percent) is: SiO
2: 65-75%; Al
2O
3: 8-12%; Fe
2O
3: 0.05-0.30%; CaO:7.5-10.5%; K
2O+Na
2O:1.5-3%; MgO:0.5-1%; LiO
2: 0.01-0.50%; P
2O
5: 1-2%.
The technological process of production of the present invention reduces than the used operation of the bone china technological process of production makes an appointment with half, need not " polishing " operation, has reduced dust discharge; Need not " washing " operation, reduced water resources consumption; Need not " drying " operation, " twice firing " changed into " once-firing " technology, saved the energy, and do not handle useless casket.It is higher than the bone china transparence made from traditional method to have product, production process is few, energy consumption is low, " three wastes " less, cost is low, can be applicable to the characteristics of industries such as household china, display china, decorative ceramics, light fixture pottery.
Description of drawings:
Below in conjunction with drawings and Examples the present invention is further specified.
Fig. 1 is a process flow sheet of the present invention.
Embodiment
According to shown in Figure 1, a kind of embodiment of novel transparent high-grade ceramic pug of the present invention and ceramic thereof is:
Take by weighing kaolin: 280kg, potassium felspar sand: 100kg, albite: 50kg, quartzy 370kg, calcium phosphate powder 155kg, triphane 20kg, talcum 25kg, amount to 1000kg, be accurate to 1%, above raw material is dropped in 1.0 tons of ball mills of charge amount, (material: ball: water=1: 1: 0.8) ball milling to fineness is that the 10000-hole sieve remainder is below 0.5%, carry out three deironing of sieving, carry out the secondary pugging (after the pugging for the first time through the mud cake after the press filtration, also can carry out old), again through plastic pressure forming, drying is made base substrate, again once-firing novel transparent high-grade ceramic finished product in 1270 ℃-1310 ℃ oxidizing atmosphere.The physicals of this ceramic is after tested: thermostability: do not split in 140 ℃ of-20 ℃ of water; Hardness of glaze surface 〉=580kg.f/mm
2Whiteness 〉=60; Transparence: 〉=45%; Glossiness 〉=85%.The chemical ingredients of this ceramic (weight percent) is after tested: SiO
2: 69.21%; Al
2O
3: 9.92%; Fe
2O
3: 0.16%; CaO:8.23%; K
2O:1.37%; Na
2O:1.15%; MgO:0.91%; LiO
2: 0.02%; P
2O
5: 1.22%; Burn and lose: 7.79%.
Claims (3)
1. novel transparent high-grade ceramic pug and ceramic thereof is characterized in that the prescription of ceramic material consists of: kaolin: 20-30%; Feldspar (potassium, albite): 10-15%; Quartzy: 35-45%; Calcium phosphate powder: 10-20%; Triphane: 2-3%; Talcum: 1-3%.
2. transparent high-grade ceramic pug according to claim 1 and ceramic thereof is characterized in that the chemical ingredients (weight percent) of ceramic is: SiO
2: 65-75%; Al
2O
3: 8-12%; Fe
2O
3: 0.05-0.30%; CaO:7.5-10.5%; K
2O+Na
2O:1.5-3%; MgO:0.5-1%; LiO
2: 0.01-0.50%; P
2O
5: 1-2%.
3. transparent high-grade ceramic pug according to claim 1 and 2 and ceramic thereof is characterized in that base substrate once-firing ceramic product in 1270 ℃-1310 ℃ oxidizing atmosphere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910111290A CN101838138B (en) | 2009-03-18 | 2009-03-18 | Novel transparent high-level porcelain mud material and porcelain product thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910111290A CN101838138B (en) | 2009-03-18 | 2009-03-18 | Novel transparent high-level porcelain mud material and porcelain product thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101838138A true CN101838138A (en) | 2010-09-22 |
| CN101838138B CN101838138B (en) | 2012-10-24 |
Family
ID=42741847
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910111290A Expired - Fee Related CN101838138B (en) | 2009-03-18 | 2009-03-18 | Novel transparent high-level porcelain mud material and porcelain product thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101838138B (en) |
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| CN101993238A (en) * | 2010-10-16 | 2011-03-30 | 山东临沂银凤陶瓷集团有限公司 | Silver jade ceramics and preparation method thereof |
| CN102659415A (en) * | 2012-04-24 | 2012-09-12 | 景德镇陶瓷学院 | Manufacturing method of translucent alumina ceramic bulb casings and molding equipment |
| CN102924091A (en) * | 2012-04-10 | 2013-02-13 | 醴陵四德五彩国瓷有限公司 | Method for manufacturing colorful lamp ceramics under high-temperature glazes |
| CN103030383A (en) * | 2012-12-14 | 2013-04-10 | 潮州市海鸿陶瓷制作有限公司 | Transparent ceramic product |
| CN103044005A (en) * | 2012-12-14 | 2013-04-17 | 广东松发陶瓷股份有限公司 | Transparent ceramic product |
| CN103435336A (en) * | 2013-08-15 | 2013-12-11 | 何晓洪 | Self-forming glaze white jade porcelain pug and manufacturing method of porcelain pug product |
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2009
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| CN102659415B (en) * | 2012-04-24 | 2013-06-19 | 景德镇陶瓷学院 | Manufacturing method of translucent alumina ceramic bulb casings and molding equipment |
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|---|---|
| CN101838138B (en) | 2012-10-24 |
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Application publication date: 20100922 Assignee: Shangdu 359 Ceramic Technology Co., Ltd. Assignor: Wen Keren Contract record no.: 2013990000300 Denomination of invention: Novel transparent high-level porcelain mud material and porcelain product thereof Granted publication date: 20121024 License type: Common License Record date: 20130605 |
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Effective date of registration: 20160811 Address after: Dehua County of Quanzhou City, Fujian province 362000 in Xun Zhen Le Tao Xing Industrial Park Patentee after: Fujian jade porcelain development Limited by Share Ltd Address before: 362500 Dehua County of Fujian Province town after No. 102 in Jiujiang Patentee before: Wen Keren |
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Granted publication date: 20121024 Termination date: 20170318 |
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