CN101837605A - Method and method for distributing ceramic powder - Google Patents
Method and method for distributing ceramic powder Download PDFInfo
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- CN101837605A CN101837605A CN 201010114947 CN201010114947A CN101837605A CN 101837605 A CN101837605 A CN 101837605A CN 201010114947 CN201010114947 CN 201010114947 CN 201010114947 A CN201010114947 A CN 201010114947A CN 101837605 A CN101837605 A CN 101837605A
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Abstract
The invention discloses a method for distributing ceramic powder. The method is characterized in that powder directly falls on a mold core working surface of a green brick forming mold, while the powder falls, an output end of a powder output device is uniformly moved along the direction parallel to the mold core working surface, so that the powder can completely cover the whole mold core working surface. The invention also discloses a ceramic powder distributing device, which is characterized in that the output end of the powder output device is positioned above the mold core of the green brick forming mold; the powder output device is connected with a translation mechanism; and the translation mechanism drives the output end of the powder output device to move, and the moving direction is parallel to the working surface of the mold core. The method and the device not only ensure that thickness and evenness of density of the laid powder can meet the requirement of ceramic thin tile manufacture, improve the finished product quality of the ceramic thin tiles, but also do not require placing traction belts for conveying powder in the mold, and avoid problems due to the fact that that traction belts and powder together endure stress.
Description
Technical field
The present invention relates to the production method of Ceramic Tiles, particularly the distributing method of ceramic powder.
Background technology
In making the process of Ceramic Tiles, need to adopt certain distributing method ceramic powder to be deployed to equably in mould in the make-up machine (normally brick machine) framed.Traditional distributing method as shown in Figure 1, powder is unrestrained to a certain supporting body 2 (grid, belt or flexible glue pad) with powder output device 1 (only summarize among the figure and represent) earlier with uniform flow rate with a frame of broken lines, on supporting body, obtain the uniform powder 3 of a layer thickness, use the powder 3 on the whole mobile supporting body of pusher (not marking among the figure) then, powder 3 is fallen on the working face of core rod 5 as shown in Figure 2.Yet this traditional distributing method and not being suitable for is made less and the ceramic splits that area is bigger of thickness, and for example thickness is not more than 6mm, and area is greater than 1.5m
2Ceramic splits.Because the thickness of this splits is significantly less than general Ceramic Tiles with the ratio of area, the thickness that is laid on the powder on the core rod and the uniformity of density there is higher requirement.Traditional distributing method can produce extruding force to powder when pushing powder, be difficult to keep the uniformity of powder, and the result causes suppressing adobe thickness and the density unevenness after finishing, and finally influences the end product quality of ceramic splits.
For addressing the above problem, a kind of new distributing method has appearred in recent years.This new distributing method as shown in Figure 3, with powder output device 1 (only summarize among the figure and represent) with frame of broken lines with uniform flow rate with powder unrestrained to one pass framed 6 and core rod 5 between traction belt 7, on traction belt, obtain the uniform powder 3 of a layer thickness, after powder arrives the core rod top with traction belt, framed 6 descend as shown in Figure 4 and are pressed on the traction belt 7, and powder 3 is positioned at die cavity with traction belt.The method has been saved the process that pushes powder, has overcome the shortcoming of traditional distributing method.But the defective of this method maximum is a traction belt 7 bears press power with powder 3, and the traction belt operating mode is abominable, and service life is short, needs often to change, and has reduced production efficiency thus, has increased production cost.In addition, traction belt from framed 6 and core rod 5 between pass, increased the complexity of shaping machine structure.
Summary of the invention
The distributing method and the device that the purpose of this invention is to provide a kind of ceramic powder are to satisfy the requirement of making ceramic splits.
The inventive method is such: trickle down powder from the output of powder output device with uniform flow rate, especially, powder is directly trickled down on the core rod working face of green brick forming mould, in unrestrained powder, along the direction that is parallel to the core rod working face output of mobile powder output device evenly, powder is covered whole core rod working face fully.Adopt the method to save and push the step of powder,, satisfy the requirement of making ceramic splits so can on the working face of core rod, form thickness and the uniform powder of Density Distribution.
Apparatus of the present invention are such: the distribution device of ceramic powder comprises the powder output device with the unrestrained powder of uniform flow rate, especially, the output of powder output device is positioned at the top of the core rod of green brick forming mould, and powder output device is connected with a translation mechanism, the output that translation mechanism drives powder output device moves, and the direction that moves is parallel to the working face of core rod.Adopt this device can realize said method.
Advantage of the present invention is that the thickness of the not only feasible powder of being laid and the uniformity of density satisfy the requirement of making ceramic splits, improve the end product quality of ceramic splits, and the traction belt that need not to transport powder places in the mould, avoided traction belt to bear press power with powder and the problems brought.
Description of drawings
Fig. 1 to Fig. 2 is the course of action schematic diagram of traditional distributing method;
Fig. 3 to Fig. 4 is the course of action schematic diagram of the another kind of distributing method that occurs in recent years;
Fig. 5 is the operating principle schematic diagram of the inventive method;
Fig. 6 is the structure diagram of apparatus of the present invention;
Fig. 7 is the embodiment of powder output device;
Fig. 8 is the embodiment of translation mechanism.
The specific embodiment
Referring to Fig. 5, the distributing method of ceramic powder is to trickle down powder 3 from the output of powder output device 1 with uniform flow rate, the characteristics of the inventive method are, powder 3 is directly trickled down on the working face of the core rod 5 of green brick forming mould, and in unrestrained powder, along the direction that is parallel to the core rod working face, as the direction of arrow among the figure, the output of mobile evenly powder output device 1 makes powder 3 that the working face of whole core rod 5 is covered fully.This distributing method has saved the step of the propelling movement powder of conventional method, can form thickness and the uniform powder of Density Distribution on the working face of core rod 5, satisfies the requirement of making ceramic splits.
Distribution device of the present invention as shown in Figure 6.This device comprises with the powder output device 1 of the unrestrained powder of uniform flow rate (only summarize with a frame of broken lines among Fig. 6 and represent), the characteristics of apparatus of the present invention are, the output of powder output device 1 is positioned at the top of the core rod 5 of green brick forming mould, and the output of powder output device 1 is connected (only summarize with a frame of broken lines among Fig. 6 and represent) with a translation mechanism 8, the output that translation mechanism 8 drives powder output device 1 moves, the direction that moves is parallel to the working face of core rod 5, shown in arrow among the figure.The operation principle of this device is to utilize powder output device 1 with uniform flow rate powder 3 directly to be trickled down on the working face of core rod 5, and in unrestrained powder, utilize the output of translation mechanism 8 driving powder output device 1 at the uniform velocity mobile, powder 3 is covered the working face of whole core rod 5 fully along the direction of the working face that is parallel to core rod 5.Powder output device 1 among Fig. 5 and Fig. 6 both can whole be positioned at the top of core rod 5, also can be the top that the part is positioned at core rod 5.
The powder output device of representing with frame of broken lines 1 among Fig. 5 and Fig. 6 can adopt existing structure.For example can adopt the powder output device that constitutes by hopper 9, cylinder 10 and endless apron 11 shown in Figure 7, the operation principle of this powder output device is that the cylinder 10 that utilizes uniform rotation is unrestrained to the conveyer belt 11 of at the uniform velocity walking with uniform flow rate with the powders in the hopper 9, the conveyer belt 11 that utilizes at the uniform velocity walking again with powder 3 with uniform flow rate to lower berth powder material.Whenever finishing cloth one time, whole powder output device operation suspension.
Drive the at the uniform velocity mobile mode of output of powder output device shown in Figure 7 with translation mechanism, both can be to drive whole powder output device (comprising hopper 9, cylinder 10 and endless apron 11) by translation mechanism to move together, also can only drive endless apron 11 integral translations.
The translation mechanism of representing with frame of broken lines 8 among Fig. 6 can adopt existing mechanism.For example adopt the translation mechanism that is made of oil motor 12 and connecting rod 13 shown in Figure 8, it is at the uniform velocity mobile to drive powder output device by oil motor 12 drive link 13.Can adopt in addition with motor, cylinder translation mechanism as power.
In order accurately to control the powder thickness of being laid, can with a scraper plate powder on the core rod wipeed off in the intact material of each cloth back.The mechanism that drives the scraper plate action can adopt the structure identical with above-mentioned translation mechanism.
Claims (2)
1. the distributing method of ceramic powder, trickle down powder from the output of powder output device with uniform flow rate, it is characterized in that: powder is directly trickled down on the core rod working face of green brick forming mould, in unrestrained powder, along the direction that is parallel to the core rod working face output of mobile powder output device evenly, powder is covered whole core rod working face fully.
2. the distribution device of ceramic powder, comprise powder output device with the unrestrained powder of uniform flow rate, it is characterized in that: the output of powder output device is positioned at the top of the core rod of green brick forming mould, and powder output device is connected with a translation mechanism, the output that translation mechanism drives powder output device moves, and the direction that moves is parallel to the working face of core rod.
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CN 201010114947 CN101837605A (en) | 2010-02-11 | 2010-02-11 | Method and method for distributing ceramic powder |
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CN 201010114947 CN101837605A (en) | 2010-02-11 | 2010-02-11 | Method and method for distributing ceramic powder |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3234284A1 (en) * | 1982-09-16 | 1984-05-17 | Hempelmann, Rudolf | Device for releasing sheet-like concrete parts from a plastic mould |
EP1424177A2 (en) * | 2002-11-29 | 2004-06-02 | Maschinen- und Stahlbau Julius Lippert GmbH & Co. KG | Method and apparatus for manufacturing ceramic products such as cups or mugs or the like |
CN1583385A (en) * | 2004-06-12 | 2005-02-23 | 景德镇陶瓷学院 | Pressing apparatus for large-size ceramic thin-plates (bricks) |
CN1593877A (en) * | 2004-06-23 | 2005-03-16 | 程晓勤 | Method and apparatus for half die demolding and transmitting of compacts |
CN201609927U (en) * | 2010-02-11 | 2010-10-20 | 佛山市恒力泰机械有限公司 | Material-distributing device of ceramic powder material |
-
2010
- 2010-02-11 CN CN 201010114947 patent/CN101837605A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3234284A1 (en) * | 1982-09-16 | 1984-05-17 | Hempelmann, Rudolf | Device for releasing sheet-like concrete parts from a plastic mould |
EP1424177A2 (en) * | 2002-11-29 | 2004-06-02 | Maschinen- und Stahlbau Julius Lippert GmbH & Co. KG | Method and apparatus for manufacturing ceramic products such as cups or mugs or the like |
CN1583385A (en) * | 2004-06-12 | 2005-02-23 | 景德镇陶瓷学院 | Pressing apparatus for large-size ceramic thin-plates (bricks) |
CN1593877A (en) * | 2004-06-23 | 2005-03-16 | 程晓勤 | Method and apparatus for half die demolding and transmitting of compacts |
CN201609927U (en) * | 2010-02-11 | 2010-10-20 | 佛山市恒力泰机械有限公司 | Material-distributing device of ceramic powder material |
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Application publication date: 20100922 |