CN105690550B - Tubular refractory brick mo(u)ldenpress mould, automatic hydraulic press and pressure brickwork skill - Google Patents

Tubular refractory brick mo(u)ldenpress mould, automatic hydraulic press and pressure brickwork skill Download PDF

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CN105690550B
CN105690550B CN201610168720.8A CN201610168720A CN105690550B CN 105690550 B CN105690550 B CN 105690550B CN 201610168720 A CN201610168720 A CN 201610168720A CN 105690550 B CN105690550 B CN 105690550B
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mandrel
refractory brick
side plate
mould
ldenpress
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CN105690550A (en
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孙启豹
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Zibo Yuanhe Mechanical And Electrical Engineering Co Ltd
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Zibo Yuanhe Mechanical And Electrical Engineering Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0097—Press moulds; Press-mould and press-ram assemblies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • B28B7/183—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for building blocks or similar block-shaped objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/28—Cores; Mandrels
    • B28B7/285—Core puller

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

筒形耐火砖自动压机模具、全自动液压压砖机及压砖工艺,属于耐火砖生产设备领域。包括上模板、下模板和中框,中框包括芯轴和侧板,芯轴设置在下模板的内侧,侧板设置在下模板的外侧,中框与下模板相对升降形成一个环形模腔,侧板连接有带动其升降的侧板升降连接部,侧板升降连接部与芯轴相对活动的设置,且侧板升降连接部可推动芯轴上升,芯轴连接有带动其下降的芯轴脱模机构。筒形耐火砖全自动液压压砖机将均料器固定在布料小车上;中框与浮动模框连接并随浮动模框升降;压制工艺要求在压制成型的过程中副油缸泄压,浮动模框处于浮动状态,本申请具有拔模斜度小,压出的耐火砖质量好,可连续工作等优点。

The invention relates to an automatic press mold for cylindrical refractory bricks, a fully automatic hydraulic brick press and a brick pressing process, belonging to the field of refractory brick production equipment. It includes upper template, lower template and middle frame. The middle frame includes mandrel and side plates. The mandrel is set on the inner side of the lower template, and the side plates are set on the outer side of the lower template. It is connected with the side plate lifting connection part that drives its lifting, the side plate lifting connection part is relatively movable with the mandrel, and the side plate lifting connection part can push the mandrel up, and the mandrel is connected with the mandrel demoulding mechanism that drives it down . The automatic hydraulic brick press for cylindrical refractory bricks fixes the homogenizer on the distribution trolley; the middle frame is connected with the floating mold frame and rises and falls with the floating mold frame; The frame is in a floating state. This application has the advantages of small draft angle, good quality of extruded refractory bricks, and continuous work.

Description

筒形耐火砖自动压机模具、全自动液压压砖机及压砖工艺Cylindrical refractory brick automatic press mold, fully automatic hydraulic brick press and brick pressing process

技术领域technical field

筒形耐火砖自动压机模具、全自动液压压砖机及压砖工艺,属于耐火砖生产设备领域。The invention relates to an automatic press mold for cylindrical refractory bricks, a fully automatic hydraulic brick press and a brick pressing process, belonging to the field of refractory brick production equipment.

背景技术Background technique

耐火砖模具是耐火砖生产过程中的关键设备,其工作条件极其恶劣,承受着耐火材料硬颗粒的高应力磨粒磨损和应力疲劳裂纹。因此耐火砖模具的性能将直接影响着耐火砖的生产效率和质量。目前使用的耐火砖模具在使用几千次之后,模具就必须要更换维修,制砖期间经常要擦拭模具来防止模具粘模,同时因为模具的结构问题,砖的拔模斜度太大,导致砖的上下密度不一致;更换模具和维修模具需要人工在压机压头下作业,非常危险。当前耐火材料行业压砖机的模具已经普遍使用金属拼接式模具,这种模具的优点是成本低,易于更换,易于维修,缺点是拔模斜度较大,压出的砖的上下密度不均匀,连续作业时间短,寿命短。同时,筒形耐火砖又与标砖和其他带孔砖的结构和用途不同,所以,对筒形耐火砖的外观和密度有更高的要求,筒形耐火砖的模具必须要有内模板和外模板,在筒形耐火砖挤压成型时产生张力,内模板和外模板脱模时很容易对耐火砖造成损伤。The refractory brick mold is the key equipment in the production process of refractory bricks. Its working conditions are extremely harsh, and it is subjected to high-stress abrasive wear and stress fatigue cracks of hard refractory particles. Therefore, the performance of the refractory brick mold will directly affect the production efficiency and quality of the refractory brick. The refractory brick molds currently used must be replaced and repaired after being used thousands of times. During brick making, the molds are often wiped to prevent the molds from sticking. The density of the upper and lower bricks is inconsistent; the replacement and repair of the mold requires manual work under the pressure head of the press, which is very dangerous. At present, the molds of brick presses in the refractory industry have generally used metal splicing molds. The advantages of this mold are low cost, easy to replace, and easy to maintain. The disadvantage is that the draft angle is large, and the density of the pressed bricks is not uniform. , The continuous operation time is short and the service life is short. At the same time, the structure and use of cylindrical refractory bricks are different from standard bricks and other perforated bricks. Therefore, there are higher requirements for the appearance and density of cylindrical refractory bricks. The outer formwork generates tension when the cylindrical refractory brick is extruded, and it is easy to cause damage to the refractory brick when the inner formwork and the outer formwork are demoulded.

发明内容Contents of the invention

本发明要解决的技术问题是:克服现有技术的不足,提供一种拔模斜度小,压出的耐火砖质量好,可连续工作的筒形耐火砖自动压机模具、全自动液压压砖机及压砖工艺。The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide a cylindrical refractory brick automatic press mold with a small draft angle, good quality extruded refractory bricks, and continuous work, and a fully automatic hydraulic press. Brick machine and brick pressing process.

本发明解决其技术问题所采用的技术方案是:该筒形耐火砖自动压机模具,其特征在于:包括上模板、下模板和中框,上模板升降设置在下模板的上方,所述中框包括芯轴和侧板,芯轴设置在下模板的内侧,侧板设置在下模板的外侧,中框与下模板相对升降形成一个环形模腔,侧板连接有带动其升降的侧板升降连接部,侧板升降连接部与芯轴相对活动的设置,且侧板升降连接部可推动芯轴上升,芯轴连接有带动其下降的芯轴脱模机构。The technical solution adopted by the present invention to solve the technical problem is: the cylindrical refractory brick automatic press mould, which is characterized in that it includes an upper template, a lower template and a middle frame, the upper template is lifted and lowered above the lower template, and the middle frame It includes a mandrel and a side plate. The mandrel is set on the inner side of the lower formwork, and the side plate is set on the outside of the lower formwork. The middle frame and the lower formwork are lifted relative to each other to form an annular mold cavity. The lifting connection part of the side plate is relatively movable with the mandrel, and the lifting connection part of the side plate can push the mandrel to rise, and the mandrel is connected with a mandrel demoulding mechanism to drive it down.

优选的,所述芯轴为筒状,芯轴脱模机构为设置在芯轴内侧的芯轴下降作动缸,芯轴下降作动缸通过压力流体或机械卡接机构带动芯轴下降。Preferably, the mandrel is cylindrical, and the mandrel demoulding mechanism is a mandrel lowering cylinder arranged inside the mandrel, and the mandrel lowering cylinder drives the mandrel down through pressure fluid or a mechanical clamping mechanism.

优选的,所述芯轴下降作动缸包括输油杆,输油杆下端与侧板升降连接部固定连接,输油杆上部滑动设置在芯轴的内侧,输油杆上下两端分别通过密封件与芯轴内壁密封设置,两个密封件之间形成作动腔,输油杆的内侧开设有连通作动腔的输油通道。Preferably, the lowering cylinder of the mandrel includes an oil delivery rod, the lower end of the oil delivery rod is fixedly connected to the lifting connection part of the side plate, the upper part of the oil delivery rod is slidably arranged on the inner side of the mandrel, and the upper and lower ends of the oil delivery rod are respectively sealed The sealing part and the inner wall of the mandrel are sealed, an actuating chamber is formed between the two sealing parts, and an oil delivery channel connecting the actuating chamber is provided on the inner side of the oil delivery rod.

优选的,在所述上模板、下模板、芯轴和侧板的表面均设有硬化深度为0.01 mm ~0.2mm的表面硬化层。Preferably, surface hardening layers with a hardening depth of 0.01 mm to 0.2 mm are provided on the surfaces of the upper template, the lower template, the mandrel and the side plates.

优选的,表面硬化层的硬度为1500 HV ~2400HV。Preferably, the hardness of the surface hardened layer is 1500HV-2400HV.

优选的,所述下模板固定在两个间隔设置的下模支撑上,所述侧板升降连接部升降设置在两个下模支撑之间。Preferably, the lower template is fixed on two lower mold supports arranged at intervals, and the side plate lifting connection part is lifted and arranged between the two lower mold supports.

优选的,所述侧板升降连接部包括横梁和连接柱,横梁通过连接柱连接在侧板下方,芯轴脱模机构下端与横梁固定连接。Preferably, the lifting connection part of the side plate includes a beam and a connecting column, the beam is connected under the side plate through the connecting column, and the lower end of the demoulding mechanism of the mandrel is fixedly connected with the beam.

一种筒形耐火砖全自动液压压砖机,其特征在于:包括送料机构、均料器、布料小车和上述的筒形耐火砖自动压机模具,筒形耐火砖自动压机模具固定在模架上,布料小车可横向移动的设置在送料机构和筒形耐火砖自动压机模具之间,均料器固定在布料小车上;模架包括主动梁和浮动模框,上模板固定在主动梁的下侧,主动梁连接有驱动其升降的主动油缸,中框与浮动模框连接并随浮动模框升降,浮动模框连接有驱动其升降的副油缸。A fully automatic hydraulic brick press for cylindrical refractory bricks, characterized in that it includes a feeding mechanism, a material equalizer, a cloth trolley and the above-mentioned automatic press mold for cylindrical refractory bricks, and the automatic press mold for cylindrical refractory bricks is fixed on the mold On the frame, the distributing trolley can be moved laterally between the feeding mechanism and the mold of the cylindrical refractory brick automatic press, and the equalizer is fixed on the distributing trolley; the mold base includes active beams and floating mold frames, and the upper template is fixed on the active beam. The lower side of the active beam is connected with an active oil cylinder to drive it up and down, the middle frame is connected with the floating formwork frame and moves up and down with the floating formwork frame, and the floating formwork frame is connected with an auxiliary oil cylinder that drives it up and down.

优选的,所述布料小车前部还设有出砖机械手,筒形耐火砖自动压机模具将筒形耐火砖压制成型后,出砖机械手夹取筒形耐火砖,布料小车横向移动,出砖机械手将筒形耐火砖从筒形耐火砖自动压机模具移出,同时将均料器移送至筒形耐火砖自动压机模具处。Preferably, the front part of the distributing trolley is also equipped with a brick-discharging manipulator. After the cylindrical refractory brick is pressed into shape by the mold of the automatic press machine for the cylindrical refractory brick, the brick-distributing manipulator clamps the cylindrical refractory brick, and the distributing trolley moves laterally to discharge the brick. The manipulator removes the cylindrical refractory brick from the mold of the automatic cylindrical refractory brick press, and at the same time transfers the homogenizer to the mold of the automatic cylindrical refractory brick press.

优选的,所述均料器包括下料斗、仿形筐和旋转锥体,下料斗固定在仿形筐的上端开口处,旋转锥体转动设置在仿形筐内,旋转锥体连接有带动其旋转的动力机构,旋转锥体的下部设有均料叶片。Preferably, the homogenizer includes a lower hopper, a profiling basket and a rotating cone, the lower hopper is fixed at the upper opening of the profiling basket, the rotating cone is rotatably arranged in the profiling basket, and the rotating cone is connected to drive its Rotating power mechanism, the lower part of the rotating cone is provided with uniform blades.

上述筒形耐火砖全自动液压压砖机的压砖工艺,其特征在于:包括以下步骤:The brick pressing process of the above-mentioned cylindrical refractory brick automatic hydraulic brick press is characterized in that it includes the following steps:

步骤1,送料Step 1, Feeding

布料小车将均料器推送至下模板上方,送料机构将称重后的料粉输送至均料器内,均料器将料粉均匀送入模腔内;The distributing trolley pushes the homogenizer to the top of the lower template, and the feeding mechanism transports the weighed powder to the homogenizer, and the homogenizer evenly sends the powder into the mold cavity;

步骤2,压模Step 2, Stamping

主动油缸带动上模板下降至与料粉接触,主动油缸继续带动上模板下降并对模腔内的料粉进行压制成型,在压制成型的过程中副油缸泄压,浮动模框处于浮动状态,浮动模框与中框被动运动;The active oil cylinder drives the upper platen down to contact with the material powder, and the active oil cylinder continues to drive the upper platen down and presses the material powder in the mold cavity. Passive movement of mold frame and middle frame;

步骤3,出模Step 3, release the mold

副油缸加压并带动侧板向下脱模,使压制成型的筒形耐火砖外侧完全露出筒形耐火砖自动压机模具,然后芯轴脱模机构带动芯轴向下脱模,完成筒形耐火砖的压制。The auxiliary oil cylinder pressurizes and drives the side plate to demould downward, so that the outside of the pressed cylindrical refractory brick is completely exposed to the automatic press mold of the cylindrical refractory brick, and then the mandrel demoulding mechanism drives the mandrel to demould downward to complete the cylindrical refractory brick. Compression of refractory bricks.

优选的,所述步骤1中,在均料器将料粉均匀送入模腔内的过程中,浮动模框带动侧板、芯轴和布料小车逐渐上升,布料小车带动均料器同步上升,布料结束时,侧板和芯轴上升至模腔设定的高度。Preferably, in the step 1, during the process that the homogenizer evenly sends the powder into the mold cavity, the floating mold frame drives the side plates, the mandrel and the distribution trolley to rise gradually, and the fabric trolley drives the homogenizer to rise synchronously, At the end of the cloth, the side plates and mandrel rise to the height set by the cavity.

优选的,所述布料小车的前侧设有出砖机械手,出砖机械手夹取筒形耐火砖自动压机模具压制成型的筒形耐火砖,步骤1中布料小车将均料器推送至下模板上方的过程中,出砖机械手同时将筒形耐火砖从筒形耐火砖自动压机模具移出。Preferably, the front side of the distributing trolley is provided with a brick-discharging manipulator, and the brick-discharging manipulator clamps the cylindrical refractory bricks formed by the automatic press mold of the cylindrical refractory brick. In step 1, the distributing trolley pushes the homogenizer to the lower template In the above process, the brick ejecting manipulator simultaneously removes the cylindrical refractory bricks from the cylindrical refractory brick automatic press mold.

与现有技术相比,本发明所具有的有益效果是:Compared with prior art, the beneficial effect that the present invention has is:

1、本申请中芯轴利用独立的芯轴脱模机构实现脱模,压制完成后,可以先将外侧的侧板下落,使压制成型的筒形耐火砖外圈露出该筒形耐火砖自动压机模具,在压制过程中筒形耐火砖产生张力,当失去侧板的束缚后,筒形耐火砖就会向径向外侧产生一定的膨胀,释放了大部分的张力,此时再将芯轴脱模就轻松的多,即使芯轴被筒形耐火砖夹紧,也可以通过芯轴脱模机构将芯轴向下脱出,解决了侧板和芯轴同时脱模容易造成筒形耐火砖产生裂纹等质量缺陷的问题,而且模具磨损减少,提高模具的使用寿命,可以保证连续生产。1. In this application, the mandrel uses an independent mandrel demoulding mechanism to realize demoulding. After the pressing is completed, the outer side plate can be dropped first, so that the outer ring of the pressed cylindrical refractory brick is exposed. The cylindrical refractory brick is automatically pressed. Machine mould, during the pressing process, the cylindrical refractory brick generates tension. When the restraint of the side plate is lost, the cylindrical refractory brick will expand radially outward to a certain extent, releasing most of the tension. At this time, the mandrel The demoulding is much easier. Even if the mandrel is clamped by the cylindrical refractory brick, the mandrel can be pulled out downward through the mandrel demoulding mechanism, which solves the problem that the side plate and the mandrel are demoulded at the same time, which may easily cause the cylindrical refractory brick Cracks and other quality defects are eliminated, and the wear of the mold is reduced, which improves the service life of the mold and ensures continuous production.

2、利用输油杆可以保证侧板升降连接部推动侧板与芯轴同步上升,而侧板升降连接部下降时只是带动侧板和输油杆下降,而不会带动芯轴下降,输油杆利用液压油推动芯轴下降,结构非常巧妙,占用空间小,侧板升降连接部下降与芯轴下降不会产生相互干涉。2. The use of the oil delivery rod can ensure that the side plate lift connection part pushes the side plate and the mandrel to rise synchronously, and when the side plate lift connection part descends, it only drives the side plate and the oil delivery rod down, and does not drive the mandrel down. The rod uses hydraulic oil to push the mandrel down. The structure is very ingenious and takes up little space. The lowering of the side plate lifting connection and the lowering of the mandrel will not interfere with each other.

3、该筒形耐火砖全自动液压压砖机利用布料小车横向移动均料器,布料完成后快速将均料器从筒形耐火砖自动压机模具处移走,提高工作效率,而且利用均料器可以将料粉均匀的送入模腔内,保证筒形耐火砖各个部位的质量均衡,提高耐火砖的使用寿命;还将中框设置在浮动模框上,在压砖时可以使中框随浮动模框浮动,即为在上模板挤压料粉的过程中浮动模框被动运动,从而保证料粉被上模板均匀挤压,防止侧板和芯轴对料粉的挤压产生阻力,提高了耐火砖的质量。3. The fully automatic hydraulic brick press for cylindrical refractory bricks uses a distribution trolley to move the homogenizer laterally. The feeder can evenly feed the material powder into the mold cavity to ensure the quality balance of each part of the cylindrical refractory bricks and improve the service life of the refractory bricks; the middle frame is also set on the floating mold frame, so that the middle frame can be used when pressing the bricks. The frame floats with the floating mold frame, that is, the floating mold frame moves passively during the extrusion process of the upper platen, so as to ensure that the material powder is evenly squeezed by the upper platen, and prevent the side plate and mandrel from producing resistance to the extrusion of the material powder , Improve the quality of refractory bricks.

4、在均料器将料粉均匀送入模腔内的过程中,浮动模框带动侧板和芯轴逐渐上升,布料结束时,侧板和芯轴上升至模腔设定的高度,相比以往将侧板和芯轴一次性上升到位,然后再将料粉送入模腔,本申请可以使料粉更好的分散至模腔内。4. During the process of feeding the material powder into the mold cavity evenly by the homogenizer, the floating mold frame drives the side plate and the mandrel to rise gradually. When the material is finished, the side plate and the mandrel rise to the height set by the mold cavity. Compared with the past, the side plate and the mandrel are raised to the position at one time, and then the powder is fed into the cavity. This application can make the powder be better dispersed into the cavity.

附图说明Description of drawings

图1为该筒形耐火砖自动压机模具的结构示意图。Fig. 1 is a schematic structural view of the cylindrical refractory brick automatic press mold.

图2为芯轴下降作动缸的放大示意图。Fig. 2 is an enlarged schematic diagram of the lowering cylinder of the mandrel.

图3为筒形耐火砖全自动液压压砖机的结构示意图。Fig. 3 is a structural schematic diagram of a fully automatic hydraulic brick press for cylindrical refractory bricks.

图4为图3的右视图。Fig. 4 is a right side view of Fig. 3 .

图5为均料器的结构示意图。Figure 5 is a schematic structural view of the homogenizer.

其中:1、上模支撑 2、下模板 3、芯轴 4、下模支撑 5、横梁 6、侧板 7、芯轴下降作动缸 701、输油杆 702、输油通道 703、上密封件 704、下密封件 705、衬套706、密封盖 8、上模板 9、连接柱 10、成品料仓 11、第一输送皮带 12、称重机构13、第二输送皮带 14、料车油缸 15、布料小车 16、料车支架 17、均料器 1701、电机1702、同步带 1703、防尘罩 1704、下料斗 1705、连接板 1706、仿形筐 1707、旋转锥体 1708、均料叶片 1709、缓冲密封装置 18、主动油缸 19、副油缸 20、主动梁 21、立柱 22、浮动模框 23、底座 24、出砖机械手。Among them: 1. Upper mold support 2, lower template 3, mandrel 4, lower mold support 5, beam 6, side plate 7, mandrel lowering cylinder 701, oil delivery rod 702, oil delivery channel 703, upper seal 704, lower sealing member 705, bushing 706, sealing cover 8, upper template 9, connecting column 10, finished product bin 11, first conveying belt 12, weighing mechanism 13, second conveying belt 14, fuel tank 15 of the feeder, Fabric trolley 16, material trolley support 17, feeder 1701, motor 1702, synchronous belt 1703, dust cover 1704, lower hopper 1705, connecting plate 1706, profiling basket 1707, rotating cone 1708, uniform blade 1709, buffer Sealing device 18, active oil cylinder 19, auxiliary oil cylinder 20, active beam 21, column 22, floating mold frame 23, base 24, brick-discharging manipulator.

具体实施方式detailed description

图1~5是该筒形耐火砖自动压机模具、全自动液压压砖机及压砖工艺的最佳实施例,下面结合附图1~5对本发明做进一步说明。Fig. 1 ~ 5 is the best embodiment of this tubular refractory brick automatic press mould, full-automatic hydraulic brick press and brick pressing process, below in conjunction with accompanying drawing 1 ~ 5 the present invention is described further.

参照图1,该筒形耐火砖自动压机模具,包括上模板8、下模板2和中框,上模板8升降设置在下模板2的上方,中框包括芯轴3和侧板6,芯轴3设置在下模板2的内侧,侧板6设置在下模板2的外侧,中框与下模板2相对升降形成一个环形模腔,侧板6连接有带动其升降的侧板升降连接部,侧板升降连接部与芯轴3相对活动的设置,且侧板升降连接部推动芯轴3上升,芯轴3连接有带动其下降的芯轴脱模机构。本申请中芯轴3利用独立的芯轴脱模机构实现脱模,压制完成后,可以先将外侧的侧板6下落,使压制成型的筒形耐火砖外圈露出该筒形耐火砖自动压机模具,在压制过程中筒形耐火砖产生张力,当失去侧板6的束缚后,筒形耐火砖就会向径向外侧产生一定的膨胀,释放了大部分的张力,此时再将芯轴3脱模就轻松的多,即使芯轴3被筒形耐火砖夹紧,也可以通过芯轴脱模机构将芯轴3向下脱出,解决了侧板6和芯轴3同时脱模容易造成筒形耐火砖产生裂纹等质量缺陷的问题,而且模具磨损减少,提高模具的使用寿命,可以保证连续生产。Referring to Fig. 1, the cylindrical refractory brick automatic press mold includes an upper formwork 8, a lower formwork 2 and a middle frame, the upper formwork 8 is lifted and arranged above the lower formwork 2, the middle frame includes a mandrel 3 and a side plate 6, and the mandrel 3 is set on the inner side of the lower formwork 2, and the side plate 6 is set on the outer side of the lower formwork 2. The middle frame and the lower formwork 2 are lifted relative to each other to form an annular mold cavity. The connection part and the mandrel 3 are relatively movable, and the side plate lifting connection part pushes the mandrel 3 to rise, and the mandrel 3 is connected with a mandrel demoulding mechanism to drive it down. In this application, the mandrel 3 utilizes an independent mandrel demoulding mechanism to realize demoulding. After the pressing is completed, the outer side plate 6 can be dropped first, so that the outer ring of the pressed cylindrical refractory brick is exposed. The cylindrical refractory brick is automatically pressed. Machine mould, during the pressing process, the cylindrical refractory brick generates tension. When the restraint of the side plate 6 is lost, the cylindrical refractory brick will expand radially outward to a certain extent, releasing most of the tension. At this time, the core It is much easier to remove the shaft 3. Even if the mandrel 3 is clamped by the cylindrical refractory brick, the mandrel 3 can be pulled out downwards through the mandrel demoulding mechanism, which solves the problem that the side plate 6 and the mandrel 3 are easy to demould at the same time. It causes quality defects such as cracks in cylindrical refractory bricks, and the wear of the mold is reduced, the service life of the mold is improved, and continuous production can be guaranteed.

上模板8固定在一个上模支撑1下侧,下模板2是与模腔相适应的筒形,在本实施例中侧板升降连接部包括横梁5和连接柱9,连接柱9上下两端分别固定连接侧板6和横梁5,通过横梁5带动侧板6升降。下模板2固定在下模支撑4上,横梁5升降设置在两个下模支撑4之间。芯轴3为筒状,芯轴脱模机构为设置在芯轴3内侧的芯轴下降作动缸7。The upper formwork 8 is fixed on the lower side of an upper mold support 1, and the lower formwork 2 is a cylindrical shape adapted to the mold cavity. In this embodiment, the side plate lifting connection part includes a beam 5 and a connecting column 9, and the upper and lower ends of the connecting column 9 The side plates 6 and the beams 5 are fixedly connected respectively, and the side plates 6 are driven up and down by the beams 5 . The lower template 2 is fixed on the lower mold support 4, and the beam 5 is lifted and lowered between the two lower mold supports 4. The mandrel 3 is cylindrical, and the mandrel demoulding mechanism is a mandrel lowering cylinder 7 arranged on the inner side of the mandrel 3 .

具体的,参照图2,芯轴下降作动缸7包括输油杆701,输油杆701下端与横梁5固定连接,输油杆701上部滑动设置在芯轴3的内侧,输油杆701上端固定有一个与芯轴3内壁密封的上密封件703,芯轴3内壁的下部也设有一个与输油杆701密封的下密封件704,两个密封件之间形成作动腔,输油杆701的内侧开设有连通作动腔的输油通道702,横梁5上升时会推动侧板6和芯轴3以及输油杆701同步上升,压制完成后,横梁5下降,此时输油杆701内没有液压油,横梁5会带动侧板6下降,同时横梁5会带动输油杆701向下滑动,而芯轴3可能会被筒形耐火砖压紧而无法下落,当横梁5下降到位后,向输油杆701的输油通道702注入液压油,液压油进入作动腔后会推动芯轴3下落从而完成芯轴3脱模,利用输油杆701可以保证横梁5推动侧板6与芯轴3同步上升,而横梁5下降时只是带动侧板6和输油杆701下降,而不会带动芯轴3下降,输油杆701利用液压油推动芯轴3下降,结构非常巧妙,占用空间小,横梁5下降与芯轴3下降不会产生相互干涉。作为更进一步的改进,本实施例在芯轴3的内壁设有一个衬套705,芯轴3上端开口并通过台阶状的结构密封固定有一个密封盖706,密封盖706与衬套705固定连接,衬套705加工方便,芯轴3作为模具需要特殊材质,加工难度相对来说要大一些。Specifically, referring to Fig. 2, the mandrel descending cylinder 7 includes an oil delivery rod 701, the lower end of which is fixedly connected to the beam 5, the upper part of the oil delivery rod 701 is slidably arranged on the inside of the mandrel 3, and the upper end of the oil delivery rod 701 An upper seal 703 that seals with the inner wall of the mandrel 3 is fixed, and the lower part of the inner wall of the mandrel 3 is also provided with a lower seal 704 that is sealed with the oil delivery rod 701. An actuating chamber is formed between the two seals for oil delivery. The inner side of the rod 701 is provided with an oil delivery channel 702 connected to the action chamber. When the beam 5 rises, it will push the side plate 6, the mandrel 3 and the oil delivery rod 701 to rise synchronously. There is no hydraulic oil in 701, the beam 5 will drive the side plate 6 to descend, and the beam 5 will drive the oil delivery rod 701 to slide downward, and the mandrel 3 may be pressed by the cylindrical refractory brick and cannot fall. Finally, inject hydraulic oil into the oil delivery channel 702 of the oil delivery rod 701. After the hydraulic oil enters the actuating chamber, it will push the mandrel 3 to fall so as to complete the demoulding of the mandrel 3. The use of the oil delivery rod 701 can ensure that the crossbeam 5 pushes the side plate 6 It rises synchronously with the mandrel 3, and when the beam 5 descends, it only drives the side plate 6 and the oil delivery rod 701 to descend, but does not drive the mandrel 3 to descend. The oil delivery rod 701 uses hydraulic oil to push the mandrel 3 down. The structure is very ingenious. The occupied space is small, and the lowering of the beam 5 and the lowering of the mandrel 3 will not interfere with each other. As a further improvement, in this embodiment, a bushing 705 is provided on the inner wall of the mandrel 3. The upper end of the mandrel 3 is open and sealed with a sealing cover 706 through a stepped structure, and the sealing cover 706 is fixedly connected to the bushing 705. , the bushing 705 is easy to process, and the mandrel 3 needs a special material as a mold, and the processing difficulty is relatively greater.

进一步的,在所述上模板8、下模板2、芯轴3和侧板6的表面均设有硬化深度为0.01mm ~0.2mm的表面硬化层,表面硬化层的硬度为1500 HV ~2400HV。耐火砖模具粘模是非常常见的问题,每一次压制成型的过程中,料粉都会或多或少的粘结在模具表面,随着压制次数的积累增多,粘接的料粉会越积越大。当粘接的料粉堆积达到一定程度的时候,就会影响砖坯的表面质量,进而影响砖的性能。压砖机压制砖的过程是将松散的颗粒状的料粉变成一个具有一定形状和强度的砖,因此,压制的过程实际是一个料粉与模具的挤压过程。而粘模就是在压制过程中,料粉与模具的结合。本实施例在模具的表面采用TBM(一种钢材表面硬化处理工艺)表面处理的方式,使模具表面具有较高的硬度。从而保证本模具在压制过程中不粘模,保证耐火砖表面质量。Further, the surfaces of the upper template 8, the lower template 2, the mandrel 3 and the side plate 6 are all provided with a surface hardened layer with a hardening depth of 0.01 mm ~ 0.2 mm, and the hardness of the surface hardened layer is 1500 HV ~ 2400 HV. Refractory brick mold sticking is a very common problem. During each pressing process, the material powder will be more or less bonded to the surface of the mold. As the number of times of pressing increases, the bonded material powder will accumulate more and more. big. When the bonded material powder accumulates to a certain extent, it will affect the surface quality of the adobe, and then affect the performance of the brick. The process of pressing bricks with a brick press is to turn loose granular powder into a brick with a certain shape and strength. Therefore, the pressing process is actually a process of extrusion between powder and a mold. The sticky mold is the combination of the powder and the mold during the pressing process. In this embodiment, the surface of the mold is treated by TBM (a steel surface hardening process), so that the surface of the mold has a higher hardness. In this way, it is ensured that the mold does not stick to the mold during the pressing process, and the surface quality of the refractory brick is guaranteed.

参照图3~4,本发明还提供一种筒形耐火砖全自动液压压砖机,包括送料机构、均料器17、布料小车15和上述的筒形耐火砖自动压机模具,筒形耐火砖自动压机模具固定在模架上,布料小车15可横向移动的设置在送料机构和筒形耐火砖自动压机模具之间,均料器17固定在布料小车15上;模架包括主动梁20、浮动模框22和立柱21,主动梁20和浮动模框22均滑动设置在立柱21上,立柱21下端固定在底座23上,上模板8固定在主动梁20的下侧,主动梁20连接有驱动其升降的主动油缸18,中框与浮动模框22连接并随浮动模框22升降,浮动模框22连接有驱动其升降的副油缸19。该筒形耐火砖全自动液压压砖机利用布料小车15横向移动均料器17,布料完成后快速将均料器17从筒形耐火砖自动压机模具处移走,提高工作效率,而且利用均料器17可以将料粉均匀的送入模腔内,保证筒形耐火砖各个部位的质量均衡,提高耐火砖的使用寿命;还将中框设置在浮动模框22上,在压砖时可以使中框随浮动模框22浮动,即为在上模板8挤压料粉的过程中,浮动模框22被动运动,从而保证料粉被上模板8均匀挤压,防止侧板6和芯轴3对料粉的挤压产生阻力,提高了耐火砖的质量。Referring to Figures 3 to 4, the present invention also provides a fully automatic hydraulic brick press for cylindrical refractory bricks, including a feeding mechanism, a homogenizer 17, a distribution trolley 15 and the above-mentioned automatic press mold for cylindrical refractory bricks, the cylindrical refractory bricks The brick automatic press mold is fixed on the formwork, and the distributing trolley 15 can be moved laterally between the feeding mechanism and the cylindrical refractory brick automatic press mold, and the equalizer 17 is fixed on the distributing trolley 15; the mold base includes active beams 20. The floating formwork 22 and the column 21, the active beam 20 and the floating formwork 22 are all slidably arranged on the column 21, the lower end of the column 21 is fixed on the base 23, the upper template 8 is fixed on the lower side of the active beam 20, and the active beam 20 It is connected with an active oil cylinder 18 that drives its lifting. The middle frame is connected with the floating mold frame 22 and rises and falls with the floating mold frame 22. The floating mold frame 22 is connected with an auxiliary oil cylinder 19 that drives its lifting. The fully automatic hydraulic brick press for cylindrical refractory bricks uses a distributing trolley 15 to move the homogenizer 17 laterally, and quickly removes the homogenizer 17 from the mold of the cylindrical refractory brick automatic press after the cloth is completed, so as to improve work efficiency and utilize The homogenizer 17 can evenly send the material powder into the mold cavity to ensure the quality balance of each part of the tubular refractory brick and improve the service life of the refractory brick; The middle frame can be made to float with the floating mold frame 22, that is, in the process of extruding the material powder by the upper template 8, the floating mold frame 22 moves passively, thereby ensuring that the material powder is evenly squeezed by the upper template 8, preventing the side plate 6 and the core The shaft 3 produces resistance to the extrusion of the powder, which improves the quality of the refractory brick.

优选的,本实施例中布料小车15前部还设有出砖机械手24,就是说布料小车15实质上是两个工位,一个是用来安装均料器17,另一个是用来安装出砖机械手24,出砖机械手24安装在布料小车15前部的两侧,以免妨碍下模板2下压。布料小车15滑动设置在料车支架16上,布料小车15的后端连接有推动其横向往复运动的料车油缸14。筒形耐火砖自动压机模具将筒形耐火砖压制成型后,出砖机械手24夹取筒形耐火砖,布料小车15横向移动,出砖机械手24将筒形耐火砖从筒形耐火砖自动压机模具移出,同时将均料器17移送至筒形耐火砖自动压机模具处,布料小车15移动一次完成两个动作,有效提高了工作效率。Preferably, in the present embodiment, the front portion of the distribution trolley 15 is also provided with a brick-discharging manipulator 24, that is to say, the distribution trolley 15 is essentially two stations, one is used to install the homogenizer 17, and the other is used to install the brick-discharging machine. Brick manipulator 24, goes out brick manipulator 24 and is installed on the both sides of cloth dolly 15 fronts, so as not to hinder lower template 2 and press down. The cloth trolley 15 is slidably arranged on the material trolley support 16, and the rear end of the fabric trolley 15 is connected with a material trolley oil cylinder 14 that promotes its lateral reciprocating motion. After the cylinder-shaped refractory brick automatic press mold presses the cylinder-shaped refractory brick, the brick-discharging manipulator 24 clamps the cylindrical refractory brick, the cloth trolley 15 moves laterally, and the brick-discharging manipulator 24 automatically presses the cylindrical refractory brick from the cylindrical refractory brick The machine mold is moved out, and the homogenizer 17 is transferred to the cylindrical refractory brick automatic press mold place at the same time, and the cloth trolley 15 moves once to complete two actions, which effectively improves work efficiency.

本实施例中的送料机构包括成品料仓10、第一输送皮带11、称重机构12和第二输送皮带13,第一输送皮带11连接成品料仓10出口和称重机构12,第二输送皮带13连接称重机构12的出口和均料器17,第二输送皮带13固定在布料小车15上。将配置好的料粉通过转运设备存放到后部的成品料仓10内,第一输送皮带11将产品料仓内的料粉缓慢加入到称重机构12中,当达到设定重量,产品料仓下的皮带机停止加料,料粉在称重机构12计算重量后被投放至第二输送皮带13,此时第二皮带机是静止状态。称重机构12包括一个料斗,料斗底部为可开合结构,料斗的两侧分别设有两个重量传感器,第一输送皮带11将料粉送入料斗内,利用重量传感器检测料斗内料粉的重量,当达到设定重量后,第一输送皮带11停止,料斗底部打开,称重后的料粉落到第二输送皮带13上,第二输送皮带13会随布料小车15移动并将料粉输送至均料器17内。The feeding mechanism in the present embodiment comprises a finished product bin 10, a first conveying belt 11, a weighing mechanism 12 and a second conveying belt 13, the first conveying belt 11 connects the outlet of the finished product bin 10 and the weighing mechanism 12, and the second conveying The belt 13 connects the outlet of the weighing mechanism 12 and the homogenizer 17, and the second conveying belt 13 is fixed on the cloth trolley 15. The configured powder is stored in the finished product silo 10 at the rear through the transfer equipment, and the first conveyor belt 11 slowly adds the powder in the product silo to the weighing mechanism 12. When the set weight is reached, the product material The belt conveyor under the warehouse stops feeding, and the powder is thrown into the second conveyor belt 13 after weighing mechanism 12 calculates the weight, and now the second belt conveyor is in a static state. The weighing mechanism 12 includes a hopper, and the bottom of the hopper is a structure that can be opened and closed. Two weight sensors are respectively arranged on both sides of the hopper. The first conveyor belt 11 sends the powder into the hopper, and the weight sensor is used to detect the degree of powder in the hopper. Weight, when the set weight is reached, the first conveyor belt 11 stops, the bottom of the hopper is opened, and the weighed material powder falls on the second conveyor belt 13, and the second conveyor belt 13 will move with the cloth trolley 15 and transfer the material powder Transported to the homogenizer 17.

参照图5,均料器17包括下料斗1704、仿形筐1706和旋转锥体1707,下料斗1704固定在仿形筐1706的上端开口处,旋转锥体1707转动设置在仿形筐1706内,旋转锥体1707通过同步带1702连接有带动其旋转的电机1701,在同步带1702上方固定有防尘罩1703,旋转锥体1707的下部设有均料叶片1708,仿形筐1706的形状与模腔形状相适应,旋转锥体1707使仿形筐1706内的料粉向四周扩散,并且料粉在均料叶片1708的作用下被均匀分散至模腔内。进一步的,仿形筐1706的底部周圈设有缓冲密封装置1709,用于与侧板6密封,防止料粉泄漏,保证了耐火砖的质量以及设备卫生,具体的,缓冲密封装置1709可以采用橡胶垫。本实施例中的下料斗1704内侧通过连接板1705连接有一个套筒,驱动旋转锥体1707旋转的转轴转动设置在套筒内,结构简单,在保证旋转锥体1707旋转的同时不会妨碍进料。进一步的,在下料斗1704或仿形筐1706的外壁还固定有至少一个振动器,通过振动器可以使料粉全部进入模腔内,保证筒形耐火砖的质量。Referring to Fig. 5, the homogenizer 17 includes a lower hopper 1704, a profiling basket 1706 and a rotating cone 1707, the lower hopper 1704 is fixed at the upper opening of the profiling basket 1706, and the rotating cone 1707 is rotatably arranged in the profiling basket 1706, The rotating cone 1707 is connected with a motor 1701 that drives it to rotate through a synchronous belt 1702, and a dust cover 1703 is fixed above the synchronous belt 1702. The bottom of the rotating cone 1707 is provided with a uniform blade 1708, and the shape of the profiling basket 1706 is consistent with that of the mold. The shape of the cavity is adapted, and the rotating cone 1707 diffuses the powder in the profiling basket 1706 to the surroundings, and the powder is uniformly dispersed into the cavity under the action of the homogenizing blade 1708 . Further, the bottom circumference of the profiling basket 1706 is provided with a buffer sealing device 1709, which is used to seal with the side plate 6 to prevent material powder from leaking and ensure the quality of refractory bricks and equipment sanitation. Specifically, the buffer sealing device 1709 can adopt Rubber mat. The inner side of the lower hopper 1704 in this embodiment is connected with a sleeve through the connecting plate 1705, and the rotating shaft that drives the rotating cone 1707 is rotated and arranged in the sleeve. material. Further, at least one vibrator is fixed on the outer wall of the lower hopper 1704 or the profiling basket 1706, through which all the powder can enter the mold cavity to ensure the quality of the cylindrical refractory brick.

本发明还公开了上述筒形耐火砖全自动液压压砖机的压砖工艺,包括以下步骤:The present invention also discloses a brick pressing process of the above-mentioned cylindrical refractory brick automatic hydraulic brick press, including the following steps:

步骤1,送料Step 1, Feeding

产品料仓内的料粉通过第一输送皮带11输送至称重机构12内,当达到设定重量后称重机构12将料粉投放至第二输送皮带13,因为是连续工作,此时的筒形耐火砖自动压机模具处有一个刚被压制成型的筒形耐火砖,出砖机械手24夹紧该筒形耐火砖,料车油缸14推动布料小车15移动,出砖机械手24将筒形耐火砖从筒形耐火砖自动压机模具中取出,同时布料小车15将均料器17移动至筒形耐火砖自动压机模具出,且均料器17的出口正对模腔,第二输送皮带13开始工作,将料粉输送至均料器17内,旋转锥体1707开始转动,将料粉均匀送入模腔内。The powder in the product silo is transported to the weighing mechanism 12 through the first conveying belt 11, and when the set weight is reached, the weighing mechanism 12 puts the powder into the second conveying belt 13, because it works continuously, at this time There is a cylindrical refractory brick that has just been pressed at the mold of the automatic press machine for cylindrical refractory bricks. The brick discharging manipulator 24 clamps the cylindrical refractory brick. The refractory brick is taken out from the cylindrical refractory brick automatic press mold, and at the same time, the distribution trolley 15 moves the homogenizer 17 to the tubular refractory brick automatic press mold, and the outlet of the homogenizer 17 is facing the mold cavity, and the second conveying The belt 13 starts to work, and the powder is delivered to the homogenizer 17, and the rotating cone 1707 starts to rotate, and the powder is evenly sent into the mold cavity.

步骤2,压模Step 2, Stamping

主动油缸18通过主动梁20带动上模板8下降至与料粉接触,主动油缸18继续带动上模板8下降并对模腔内的料粉进行压制成型,在压制成型的过程中副油缸19泄压,浮动模框22处于浮动状态,浮动模框22与中框被动运动,直至下模板2下降至设定高度。The active oil cylinder 18 drives the upper platen 8 down to contact with the material powder through the active beam 20, the active oil cylinder 18 continues to drive the upper platen 8 down and presses the material powder in the mold cavity, and the auxiliary oil cylinder 19 releases the pressure during the pressing process , the floating mold frame 22 is in a floating state, and the floating mold frame 22 and the middle frame passively move until the lower template 2 drops to a set height.

步骤3,出模Step 3, release the mold

主动油缸18带动上模板8上升,副油缸19加压并带动侧板6向下脱模,使压制成型的筒形耐火砖外侧完全露出筒形耐火砖自动压机模具,同时副油缸19会通过横梁5带动输油杆701从芯轴3内向下滑动,输油杆701内通入液压油,将芯轴3从成型的筒形耐火砖中脱出,完成一个筒形耐火砖的压制循环。The active oil cylinder 18 drives the upper template 8 to rise, and the auxiliary oil cylinder 19 pressurizes and drives the side plate 6 to demould downward, so that the outside of the pressed cylindrical refractory brick is completely exposed to the automatic press mold of the cylindrical refractory brick, and the auxiliary oil cylinder 19 will pass through The beam 5 drives the oil delivery rod 701 to slide downward from the mandrel 3, and hydraulic oil is injected into the oil delivery rod 701 to release the mandrel 3 from the formed cylindrical refractory brick, completing a pressing cycle of the cylindrical refractory brick.

在步骤1中,在均料器17将料粉均匀送入模腔内的过程中,浮动模框22带动侧板6、芯轴3和布料小车15逐渐上升,布料小车15带动均料器17同步上升,布料结束时,侧板6和芯轴3上升至模腔设定的高度,相比以往将侧板6和芯轴3一次性上升到位,然后再将料粉送入模腔,本实施例可以使料粉更好的分散至模腔内。In step 1, while the material powder is evenly fed into the mold cavity by the homogenizer 17, the floating frame 22 drives the side plate 6, the mandrel 3 and the distribution trolley 15 to gradually rise, and the distribution trolley 15 drives the homogenizer 17 Simultaneously rising, when the cloth is finished, the side plate 6 and the mandrel 3 rise to the height set by the mold cavity. The embodiment can better disperse the powder into the mold cavity.

还可以利用机械卡接机构实现芯轴3下降,在芯轴3内壁与芯轴下降作动缸7之间设置可以卡接的凸起,利用芯轴下降作动缸7的旋转实现其自由滑动或者与芯轴3卡接。The lowering of the mandrel 3 can also be achieved by using a mechanical clamping mechanism, and a protrusion that can be engaged is provided between the inner wall of the mandrel 3 and the mandrel lowering cylinder 7, and the free sliding can be realized by the rotation of the mandrel lowering cylinder 7 Or snap into the mandrel 3.

以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims (9)

  1. A kind of 1. tubular refractory brick mo(u)ldenpress mould, it is characterised in that:Including cope plate(8), lower template(2)And center, on Template(8)Lifting is arranged on lower template(2)Top, the center includes mandrel(3)And side plate(6), mandrel(3)It is arranged on down Template(2)Inner side, side plate(6)It is arranged on lower template(2)Outside, center and lower template(2)OQ t forms a ring Shape die cavity, side plate(6)It is connected with the side plate lifting connecting portion for driving its lifting, side plate lifting connecting portion and mandrel(3)It is relatively living Dynamic setting, and side plate lifting connecting portion can promote mandrel(3)Rise, mandrel(3)It is connected with the mandrel demoulding for driving it to decline Mechanism.
  2. 2. tubular refractory brick mo(u)ldenpress mould according to claim 1, it is characterised in that:The mandrel(3)For tubular, Mandrel mould emptier is to be arranged on mandrel(3)The mandrel of inner side declines cylinder(7), mandrel decline cylinder(7)Pass through pressure Fluid or band moving mandrel of mechanical snap mechanism(3)Decline.
  3. 3. tubular refractory brick mo(u)ldenpress mould according to claim 2, it is characterised in that:The mandrel declines cylinder (7)Including oil transportation bar(701), oil transportation bar(701)Lower end is fixedly connected with side plate lifting connecting portion, oil transportation bar(701)Slide on top It is dynamic to be arranged on mandrel(3)Inner side, oil transportation bar(701)Upper and lower ends pass through seal and mandrel respectively(3)Inner wall sealing is set, Start chamber, oil transportation bar are formed between two seals(701)Inner side offer connection start chamber oil transportation channel(702).
  4. 4. tubular refractory brick mo(u)ldenpress mould according to claim 1, it is characterised in that:In the cope plate(8), under Template(2), mandrel(3)And side plate(6)Surface be equipped with hardening depth be 0.01 mm ~ 0.2mm cementation zone.
  5. 5. tubular refractory brick mo(u)ldenpress mould according to claim 4, it is characterised in that:The cementation zone it is hard Spend for 1500 HV ~ 2400HV.
  6. 6. tubular refractory brick mo(u)ldenpress mould according to claim 1, it is characterised in that:The lower template(2)It is fixed In two spaced lower mould supports(4)On, the side plate lifting connecting portion lifting is arranged on two lower mould supports(4)It Between.
  7. 7. the tubular refractory brick mo(u)ldenpress mould according to claim 1 or 6, it is characterised in that:The side plate lifting connects Socket part includes crossbeam(5)And connecting pole(9), crossbeam(5)Pass through connecting pole(9)It is connected to side plate(6)Lower section, mandrel mould emptier Lower end and crossbeam(5)It is fixedly connected.
  8. A kind of 8. tubular refractory brick automatic hydraulic press, it is characterised in that:Including feed mechanism, harmonious material device(17), cloth Dolly(15)With the tubular refractory brick mo(u)ldenpress mould described in any one of claim 1 ~ 7, tubular refractory brick mo(u)ldenpress mould Tool is fixed on mould bases, distributing trolley(15)It is transversely movable to be arranged on feed mechanism and tubular refractory brick mo(u)ldenpress mould Between, harmonious material device(17)It is fixed on distributing trolley(15)On;Mould bases includes active beam(20)It is framed with floating(22), cope plate (8)It is fixed on active beam(20)Downside, active beam(20)It is connected with the actuating cylinder of its lifting of driving(18), center is with floating It is framed(22)Connect and framed with floating(22)Lifting, float framed(22)It is connected with the auxiliary oil cylinder of its lifting of driving(19).
  9. 9. the pressure brickwork skill of the tubular refractory brick automatic hydraulic press described in claim 8, it is characterised in that:Including following Step:
    Step 1, feeding
    Distributing trolley(15)By harmonious material device(17)Push to lower template(2)Feed powder after weighing is delivered to by top, feed mechanism Harmonious material device(17)It is interior, harmonious material device(17)Feed powder is uniformly sent into die cavity;
    Step 2, pressing mold
    Actuating cylinder(18)Drive cope plate(8)Drop to and contacted with feed powder, actuating cylinder(18)Continue to drive cope plate(8)Under Drop and the feed powder in die cavity is pressed, the auxiliary oil cylinder during compressing(19)Pressure release, float framed(22) In quick condition, float framed(22)With center passive movement;
    Step 3, depanning
    Auxiliary oil cylinder(19)Pressurize and drive side plate(6)To bottom knockout, make to be completely exposed cylinder on the outside of compressing tubular refractory brick Shape refractory brick mo(u)ldenpress mould, then mandrel mould emptier is with moving mandrel(3)To bottom knockout, the pressure of completion tubular refractory brick System.
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CN205466696U (en) * 2016-03-23 2016-08-17 淄博元和机电工程有限公司 Cylindric full automatic press of nai firebrick mould and hydraulic automatic tile press

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