CN201579861U - Forming device of porcelain plate brick - Google Patents
Forming device of porcelain plate brick Download PDFInfo
- Publication number
- CN201579861U CN201579861U CN200920218914XU CN200920218914U CN201579861U CN 201579861 U CN201579861 U CN 201579861U CN 200920218914X U CN200920218914X U CN 200920218914XU CN 200920218914 U CN200920218914 U CN 200920218914U CN 201579861 U CN201579861 U CN 201579861U
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- ceramic sheet
- shaped device
- press
- base pad
- chain
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- Press-Shaping Or Shaping Using Conveyers (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model provides a forming device of a porcelain plate brick, comprising a pressing machine, an upper mould core (7), two transport chains (2), a movable mould frame (6) and at least one billet cushion (1), wherein the pressing machine is provided with a pressing machine work platform (8); the upper mould core (7) is arranged above the pressing machine work platform in the mode of being lifted relative to the pressing machine work platform (8); the two transport chains (2) are arranged at both sides of the pressing machine work platform and can be driven to be in circulating rotation around the pressing machine work platform; the movable mould frame (6) is connected with the upper mould core (7) through a piston cylinder; and the billet cushion (1) is detachably arranged on the transport chains (2), and powder (5) used for porcelain plate brick formation can be distributed on each billet cushion (1). The forming device can be used for forming the porcelain plate bricks in a large size without needing larger forming pressure, and in addition, main composition parts are not easy to be worn.
Description
Technical field
The utility model relates to the building and ornament materials forming field, particularly the shaped device of large-sized ceramic sheet material brick.
Background technology
Ceramic board is used for the building decoration field in large quantities, has meanwhile also brought a large amount of energy resource consumptions.Therefore, need the low large-scale ultra-thin ceramic sheet of exploitation energy consumption.Compared with similar products, the large-scale ultra-thin ceramic sheet has reduced more than one times at the building ceramics consumption on the unit are, and it can save a large amount of raw material resources when having kept all functions characteristic of architectural pottery, reduce energy consumption, reduce the packed and transported cost.
At present, conventional ceramic adobe compression moulding press all adopts and directly throws the cloth powder in the die cavity, upper mold core decline is inserted in the die cavity then, with with the powder compacting, upper mold core rises subsequently, the backform device ejects the base substrate that suppresses on counterdie, the cloth trolley is released base substrate from the press position then, finishes a pressing process.Adopt the moulding press of the type, be fit to form thick partially Ceramic Tiles (about 6 to 25mm), and be not suitable for moulding thin ceramic bricks (about 3 to 6mm), because when suppressing thin adobe, so green strength is low, it is broken easily when being pushed out press.CN2592356 discloses a kind of moulding press of producing ultra-thin large size ceramic tile, and its operation principle is first cloth on belt, and after belt drove powder and enters the compacting station, piston promoted the punching press that makes progress of moving beam.This patent is owing to adopt leather belt material distributing, so belt wearing and tearing fast under high press power, it is the change poles inconvenience more.Moulding adopts the punching press that makes progress also to need higher press power, to the requirement height of relevant device.
Therefore, at the demand growing now, need develop the former that overcomes above-mentioned defective to the large-scale ultra-thin ceramic sheet.
Summary of the invention
The purpose of this utility model provide a kind of both can the thick Ceramic Tiles of moulding (6 to 25mm), again can moulding the ceramic sheet brick shaped device of thin Ceramic Tiles (3 to 6mm), wherein adopt the combination of chain and base pad to carry out cloth and feeding, when compacting, do not need too high press power, and the wearing and tearing of the main building block of press are less.
In order to realize this purpose, the utility model provides a kind of shaped device of ceramic sheet brick, comprising: press, and it has the press workbench; Upper mold core is arranged on this press workbench top in mode that can described relatively press workbench lifting.The characteristics of the shaped device of this ceramic sheet brick are that it also comprises: two chains, and it is arranged on press workbench both sides and can be driven and does cyclic rotation; Movable formwork, it is connected with upper mold core by piston cylinder; Be arranged at least one the base pad on the chain separably, on each described base pad, can lay the powder that the moulding of ceramic sheet brick is used.
In shaped device according to ceramic sheet brick of the present utility model, adopted the base pad that can move with chain, on base pad end face, can throw the cloth powder, move downward by piston cylinder such as oil cylinder or cylinder control movable formwork, push down powder, drive the downward punching press of upper mold core by the total process control of press then.Chain is at last to workbench below operation, and the base pad is below the effect of deadweight has dropped to workbench, and adobe relies on inertia to continue operation forward, to reach separating of base pad and adobe.In shaped device, do not need the backform device that the base pad is separated with adobe, thereby overcome the breakable problem of base substrate that approaches when the base substrate that suppresses by backform device handle ejects according to ceramic sheet brick of the present utility model.In addition, the too high press power of needs with powder compression moulding and not easily according to shaped device of the present utility model, the base pad also is easy to change simultaneously.
Term herein " large-sized ceramic sheet material brick " be finger widths greater than 800mm, length is greater than the ceramic sheet brick of 1600mm.
According to an embodiment of the present utility model, chain is provided with hook, and base pad front end has bar, and this bar can be connected with described hook at its two ends, thereby the base pad is moved with chain.When the base pad ran to the turning point of chain, the base pad was below making the hook disengaging on its bar and the chain and falling within the press workbench under the deadweight effect.The base pad can be flexible body, the flexible body of making as polyurethane that curls, and squarely roughly.The base pad can have following size: length is about 2850mm, and width is about 1310mm, and thickness is about 0.8mm.
In a preferred embodiment, above-mentioned shaped device also is included in the distribution device that is arranged on the press upstream on the throughput direction of chain, and this distribution device comprises magazine and flattening mechanism such as material scraping plate, the scraper etc. with flashboard.On the throughput direction of chain, magazine is arranged on the press workbench upstream of press in other words, and scraper connects with magazine as two piston cylinders by adjusting device.Preferably, piston cylinder is cylinder or oil cylinder.When base pad process magazine, the flashboard of magazine is opened, the beginning blanking, and the scraper of cylinder drive simultaneously moves downward, and begins to wipe off powder.Scraper is preferably rectangular rigid member, and length is about 1250mm.
In another embodiment, by magazine the base pad is carried out cloth, width and the length than movable formwork is big by 5% at least respectively for the width of the powder of institute's cloth and length on the base pad.So, can prevent that near the powder the base pad edge from causing powder throwing cloth inhomogeneous by force because of flowability, the result causes the density of the base substrate that suppresses inconsistent.
Description of drawings
Below in conjunction with drawings and the specific embodiments the utility model is described in further detail, wherein:
Fig. 1 is the sectional view of expression ceramic sheet brick shaped device of the present utility model.
Description of reference numerals
1. base pad; 2. chain; 3. scraper; 4. magazine; 5. powder; 6. movable formwork; 7. upper mold core; 8. press workbench; 9. press.
The specific embodiment
Fig. 1 shows the illustrative embodiments according to ceramic sheet brick shaped device of the present utility model.As can be seen from the figure, ceramic sheet brick shaped device has press 9, and it comprises press workbench 8, on press workbench 8, is respectively equipped with a chain 2 with bindiny mechanism as hook in both sides, and this chain can be driven does shuttling movement.Above-mentioned shaped device also comprises a plurality of base pads 1, and the base pad is provided with bar at front end.This base pad is connected on the chain 2 by separable mode, for example make the bar of the hook connection base pad front end on the chain, thereby the base pad can move with this chain 2, and after finishing the powder moulding, hook continues to move with chain, and separates with described bar.Base pad 1 can be flexible body, as the flexible body of being made by polyurethane material that curls, and has width, the length of 2850mm and the thickness of 0.8mm of 1310mm.On the base pad, can lay the powder 5 that the moulding of ceramic sheet brick is used.On the throughput direction of chain 2, be used for that powder is thrown cloth and be arranged on the upstream of press 9 to the distribution device on the base pad 1, in distribution device, be loaded with powder 5.Here, distribution device is a magazine 4, and magazine 4 has flashboard and preferably is provided with the powder flattening device such as material scraping plate or scraper 3.Scraper 3 is the rigidity workpiece, and being preferably length is the rectangular steelwork of 1250mm.Above-mentioned scraper 3 is connected on the magazine 4 as two piston cylinders by adjusting device, and here, piston cylinder can adopt little cylinder or oil cylinder.Above this press workbench, for example on press drift slide block, be provided with upper mold core 7.Also be provided with movable formwork 6 above the press workbench, it is connected with upper mold core 7 by piston cylinder, and wherein the cylinder body end of piston cylinder is fixed on the upper mold core 7, and its tailpiece of the piston rod is fixed on the movable formwork 6.Here, piston cylinder can adopt the form of oil cylinder or cylinder.Movable formwork 6 and upper mold core 7 all can be done vertical displacement movement with respect to press workbench 8.
When finishing compacting work according to ceramic sheet brick shaped device of the present utility model, chain 2 is driven by the driving mechanism arbitrarily of self configuration, and the hook that is arranged on the chain 2 is connected on the bar of base pad 1 front end, thereby drives the motion of base pad.Through distribution device, open by the flashboard of magazine 4 under the drive of chain for the base pad, and powder 5 is thrown cloth on base pad 1, and the powder flattening mechanism starts simultaneously, and the powder that magazine 4 is planted is wipeed off.The base pad 1 that is furnished with powder further the drive of chain 2 be moved to upper mold core 7 and movable formwork 6 below.At this moment, stop the motion of this chain 2, movable formwork 6 moves downward by oil cylinder control, until touching base pad 1 and needing the powder area of specification in base pad 1 upper ledge residence.Then, upper mold core 7 moves downward by press drift slide block, moves downward contact and compacting powder by the total process control of press as upper mold core 7, thereby powder 5 is pressed moulding between upper mold core 7, movable formwork 6 and base pad 1, and this moment, the base pad was by press workbench 8 supportings that are positioned at the below.Movable formwork 6 and upper mold core 7 rise by aforesaid type of drive separately, and chain 2 drives base pad 1 to be continued to move along throughput direction.When base pad 1 ran to the turning point of chain 2, the base pad made the hook on its bar and the chain break away under the deadweight effect.Press workbench 8 has identical height in vertical direction with the dry kiln roller rod of back, and has certain interval in the horizontal direction, as the interval of 10cm.So, after base pad 1 and chain 2 separate, the base pad drops to press workbench 8 bottoms in its deadweight effect, bring back to the press afterbody by other conveying mechanism such as another group chain then, dropped in the middle of the next cloth circulation, and base substrate relies on inertia to continue operation forward, leaves press workbench 8 and moves on on the dry kiln roller rod.Surplus powder on the base pad 1 is fallen in the surplus powder collection box, is sent back in the press liftout storehouse by connecting gear such as conveyer belt again, reuses with feed box 4.Because shaped device of the present utility model does not need to adopt mold pushing mechanism that the base substrate of compression moulding is ejected, so even the ultra-thin ceramic sheet of big specification, it also is difficult for breaking, thereby has realized the pressed compact high finished product rate.
In the above-described embodiments, magazine 4 can so be thrown the cloth powder, and promptly width and the length than movable formwork 7 is big by 5% at least respectively for the width of the powder on base pad 1 and length.Such cloth can prevent that the powder on the base pad edge from causing the density of base substrate of compression moulding inconsistent owing to mobile very good, powder particle size distribution is inhomogeneous.
In the above-described embodiments, a plurality of base pads can be arranged on the chain of whole press workbench, for example be at least 6, be preferably 8.It will be appreciated by persons skilled in the art that base pad quantity can be according to corresponding changes of factor such as press workbench length and operating efficiencies.
Should be appreciated that it only is nonrestrictive in order to explain the utility model more than describing.To those skilled in the art, many embodiment except given example and application will be conspicuous.Protection scope of the present invention determine should not be limited to above description, but should determine with reference to follow-up claim and whole whole schemes that are equal to, can predict and expect that should give such claim.
Claims (10)
1. the shaped device of a ceramic sheet brick comprises:
Press (9), it comprises press workbench (8);
Upper mold core (7) is arranged on the top of described press workbench (8) in mode that can described relatively press workbench (8) lifting;
It is characterized in that, also comprise: two chains (2), it is arranged on these press workbench both sides and can be driven around this press workbench and does cyclic rotation; Movable formwork (6), it is connected with this upper mold core (7) by piston cylinder; Be arranged at least one compact pad (1) on this chain (2) separably, on every described base pad (1), can lay the powder (5) that the moulding of ceramic sheet brick is used.
2. the shaped device of ceramic sheet brick according to claim 1, it is characterized in that, also has the powder flattening device, this powder flattening device comprises magazine (4) and scraper (3), described magazine (4) is arranged on the upstream of this press (9) on the throughput direction of described chain (2), described scraper (3) connects with magazine by guiding mechanism.
3. the shaped device of ceramic sheet brick according to claim 2 is characterized in that, described guiding mechanism is two piston cylinders.
4. according to the shaped device of claim 2 or 3 described ceramic sheet bricks, it is characterized in that described piston cylinder is cylinder or oil cylinder.
5. the shaped device of ceramic sheet brick according to claim 1 is characterized in that, described upper mold core (7) is moved downward by the total process control of press.
6. shaped device according to claim 1 is characterized in that, described chain (2) is provided with hook, and described base pad (1) is provided with bar at front end, and this bar can be connected with described hook at its two ends, thereby makes the base pad with chain movement.
7. the shaped device of ceramic sheet brick according to claim 1 is characterized in that, described base pad (1) is squarely and made by polyurethane roughly.
8. the shaped device of ceramic sheet brick according to claim 2 is characterized in that, described scraper (3) is a rectangular bar of steel product.
9. the shaped device of ceramic sheet brick according to claim 1 is characterized in that, width and the length than this movable formwork (6) is big by 5% at least respectively for the width of the powder (5) of institute's cloth and length on this base pad (1).
10. the shaped device of ceramic sheet brick according to claim 1 is characterized in that, is provided with at least six compact pads on this chain (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920218914XU CN201579861U (en) | 2009-06-03 | 2009-11-05 | Forming device of porcelain plate brick |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920057750.7 | 2009-06-03 | ||
| CN200920218914XU CN201579861U (en) | 2009-06-03 | 2009-11-05 | Forming device of porcelain plate brick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201579861U true CN201579861U (en) | 2010-09-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920218914XU Expired - Lifetime CN201579861U (en) | 2009-06-03 | 2009-11-05 | Forming device of porcelain plate brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201579861U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106272901A (en) * | 2016-08-16 | 2017-01-04 | 吴超 | A kind of mosaic tiles making shaped device |
| CN107336327A (en) * | 2016-08-24 | 2017-11-10 | 佛山慧谷科技股份有限公司 | A kind of process for producing artificial stone |
| CN110091416A (en) * | 2019-02-21 | 2019-08-06 | 广东科达洁能股份有限公司 | A kind of big specification brick compacting mold and pressure brick method |
| CN110625770A (en) * | 2019-08-30 | 2019-12-31 | 蒙娜丽莎集团股份有限公司 | Production line of ceramic plates with ultra-large specifications |
-
2009
- 2009-11-05 CN CN200920218914XU patent/CN201579861U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106272901A (en) * | 2016-08-16 | 2017-01-04 | 吴超 | A kind of mosaic tiles making shaped device |
| CN106272901B (en) * | 2016-08-16 | 2018-07-10 | 福建省春秋陶瓷实业有限公司 | A kind of mosaic tiles making molding machine |
| CN107336327A (en) * | 2016-08-24 | 2017-11-10 | 佛山慧谷科技股份有限公司 | A kind of process for producing artificial stone |
| CN107336327B (en) * | 2016-08-24 | 2019-09-17 | 佛山慧谷科技股份有限公司 | A kind of process for producing artificial stone |
| CN110091416A (en) * | 2019-02-21 | 2019-08-06 | 广东科达洁能股份有限公司 | A kind of big specification brick compacting mold and pressure brick method |
| CN110625770A (en) * | 2019-08-30 | 2019-12-31 | 蒙娜丽莎集团股份有限公司 | Production line of ceramic plates with ultra-large specifications |
| CN110625770B (en) * | 2019-08-30 | 2021-11-12 | 蒙娜丽莎集团股份有限公司 | Production line of ceramic plates with ultra-large specifications |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: GUANGDONG MONALISA NEW MATERIAL GROUP CO., LTD. Free format text: FORMER NAME: GUANGDONG MONA LISA CERAMIC CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 528211, Foshan Nanhai Xiqiao Taiping Industrial Zone Guangdong Guangdong Monalisa Ceramic Co., Ltd. Patentee after: Guangdong Monalisa New Material Group Co., Ltd. Address before: 528211, Foshan Nanhai Xiqiao Taiping Industrial Zone Guangdong Guangdong Monalisa Ceramic Co., Ltd. Patentee before: Guangdong Mona Lisa Ceramic Co., Ltd. |
|
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 528211 Taiping Industrial Zone, Xiqiao Town, Nanhai District, Guangdong, Foshan, China Patentee after: MONALISA GROUP CO., LTD. Address before: 528211, Foshan Nanhai Xiqiao Taiping Industrial Zone Guangdong Guangdong Monalisa Ceramic Co., Ltd. Patentee before: Guangdong Monalisa New Material Group Co., Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100915 |