CN201253902Y - Simulation multiple layer cloth and prepressing system - Google Patents
Simulation multiple layer cloth and prepressing system Download PDFInfo
- Publication number
- CN201253902Y CN201253902Y CNU2008200514946U CN200820051494U CN201253902Y CN 201253902 Y CN201253902 Y CN 201253902Y CN U2008200514946 U CNU2008200514946 U CN U2008200514946U CN 200820051494 U CN200820051494 U CN 200820051494U CN 201253902 Y CN201253902 Y CN 201253902Y
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Abstract
The utility model relates to a simulation multi-layer material distributing and pre-pressing system; a main frame of the system is provided with an upper, a middle and a lower guiding devices; a concave pre-pressing cavity is arranged in the middle part of a mobile platform mechanism and moves forward and backward along the lower guiding device of the main frame; a chute material distributing mechanism moves forward and backward along the upper guiding device of the main frame and distributes material to a pre-pressing cavity by a hopper, a roller device and a powder chute; a grain simulating mechanism is arranged below the powder chute and above the pre-pressing cavity and leads the fabric distributed in the pre-pressing cavity to form the grains by a grain template; a pre-pressing mechanism pre-presses the powder material in the pre-pressing cavity by a pressing device and a pre-pressing template; a blank pushing device moves forward and backward along the middle guiding device of the main frame and leads pre-pressed bricks to the pressing device. The simulation multi-layer material distributing and pre-pressing system leads the powder material to be gradually distributed in the pre-pressing cavity and is pre-pressed, thus causing the grains on the surface of the brick to have high natural fidelity and strong third dimension; the system leads the fabric pre-pressing circulation to be separated from the blank-pushing and brick-pressing circulation, and to work together with the blank-pushing and brick-pressing circulation; the circulating time is reduced, and the production efficiency of ceramic bricks is greatly improved.
Description
Technical field:
The utility model relates to a kind of ceramic machinery, particularly a kind of cloth forming simulation multilayer cloth of production Ceramic Tiles and pre-pressing system.
Background technology:
The apparatus for distributing of current production Ceramic Tiles, general function mode are that powder is pushed under the brick machine the compression mold cavities filler, by brick machine powder are pressed into ceramic adobe then.This powder propelling movement mode is broadly divided into two classes, and a class is that powder is distributed in grid and one to two little bucket, is pushed to then under the brick machine and inserts in the compression mold cavities in proper order, returns and does next circulation.Another kind of is that the lengthening apparatus for distributing is set up several cloth stations, powder is distributed in successively other carriers such as belt, with liftable device the powder frame is firmly pushed to then and inserts in the compression mold cavities under the brick machine, goes up to return again and does next circulation.The major defect of above-mentioned last class mode is: one, the textured pattern of grid is made of the strip metal bending, therefore not single difficulty of making, and constructible textured pattern is limited, and the textured pattern that constitutes is stiff, stiff, nature, and textured pattern and natural bag that adobe compacting rear surface is formed greatly differ from each other.Its distribution device front and rear row row more than two, twice at grade, cloth, filler must carry out successively keeping away mutual collision, so whole production circulation link is more, production efficiency is low.Its three, be difficult to realize more multi-layered time cloth.The major defect of above-mentioned back one class mode is: one, a plurality of cloth stations and liftable material-pulling device mean that the apparatus for distributing volume becomes huge and complicated, and the equipment making cost is also corresponding significantly to rise.Its two, the liftable powder device that pushes away enters to and means under the brick machine that brick machine needs bigger stroke.Its three, can frame live the powder of capacity for guaranteeing frame powder device, the charity area of powder is greater than the area of being lived by frame, the outer powder of frame is wasted.
Summary of the invention:
The purpose of this utility model is to overcome the deficiency that current cloth technology exists, and a kind of emulation multilayer cloth and pre-pressing system are provided.
The technical solution adopted in the utility model is as follows for achieving the above object: emulation multilayer cloth and pre-pressing system, include underframe, body frame, mobile platform mechanism, chute material-feeding mechanism, precompressed mechanism, push away blanking device, bottom plate apparatus and textures simulation mechanism, described body frame is equipped with independently transmission mechanism, the guider that body frame two installed inside have upper, middle and lower to arrange; Described mobile platform mechanism is driven along the guider of body frame lower floor by transmission mechanism and seesaws; By transmission mechanism driven along the guider on body frame upper strata in parallel with precompressed mechanism of chute material-feeding mechanism seesaws; Described textures simulation mechanism and body frame two be inboard to be connected and to be positioned under the chute material-feeding mechanism, to push away on the blanking device; The described blanking device that pushes away is seesawed by the guider of transmission mechanism driving along the body frame middle level.
Described mobile platform mechanism middle part is provided with the spacer of recessed the held powder at least one place, the length and width size of spacer is equal to or slightly less than the length and width size of Ceramic Tiles, the spacer bottom is equipped with liftout plate, and the jacking apparatus that liftout plate is connected by the below drives makes knee-action.
Described chute material-feeding mechanism is equipped with at least two group hoppers, drum apparatus, slide powder groove and transmission mechanism independently, the drum apparatus independent operation also is installed on the hopper below, the powder groove that slips is the groove shape structure that corrosion resistant plate is pressed into, groove below exit width equates with the spacer width or is smaller, the powder groove that slips is installed on the drum apparatus below, and groove bottom is around the drum apparatus axis angle of inclining.
Described precompressed mechanism is equipped with device for exerting, and the device for exerting below connects pre-pressuring template, and pre-pressuring template is driven by device for exerting and makes knee-action, and the length and width size of pre-pressuring template is equal to or slightly less than the length and width size of spacer, and its quantity equates with spacer.
Described textures simulation mechanism is equipped with drive unit and texture formwork, textures simulation mechanism two installed inside have guider, drive unit drives texture formwork and moves forward and backward along guider, texture formwork is made of metal or plastic plate, plate face projecting direction hollow out goes out point-like, sheet or the territory, curved line area striata of arbitrary dimension, and regional area coverage equals or be slightly larger than the area of spacer.
Described its front portion of blanking device that pushes away has installation to protect the base frame, protects the base frame and is constituted by rectangular strip metal material and plastics, and its inside casing length and width size equals or is slightly larger than spacer length and width size, and its inside casing quantity equates with spacer.
Emulation multilayer cloth of the present utility model and precompressed technology, ceramic tile is shaped after, the natural fidelity height of surface texture pattern, and well arranged, third dimension is strong.The circulation of its cloth-precompressed with push away that base-brick machine presses that the brick circulation separates, walks abreast the running technology, can significantly enhance productivity.Cost of manufacture and maintenance cost that the utility model is simple, compact and reliable structural design can significantly reduce equipment.
Description of drawings:
Fig. 1 is the angle view of the utility model structure.
Fig. 2 is another angle view of the utility model structure.
Fig. 3 is the vertical view of the utility model structure.
The specific embodiment:
Below by drawings and Examples, structure of the present utility model and operation principle are further described.
As shown in drawings, body frame 2 of the present utility model is installed on the underframe 1, its branch upper, middle and lower, both sides are set side by side with three assembly guidances 203,204 and 205, and also be equipped with on the body frame 2 and push away base transmission mechanism 201 and platform transmission mechanism 202, two mechanisms all by bringing transferring power synchronously.
Chute material-feeding mechanism 4 is provided with at least two hoppers 401, each hopper 401 below is provided with the drum apparatus 402 of independent rotation, each drum apparatus 402 below is provided with slide powder groove 403, the lower end of slide powder groove 403 is the outlet of powder powder, chute material-feeding mechanism 4 is driven by the cloth transmission mechanism that is connected with it 404, seesaws along the guider 203 on body frame 2 upper stratas and does the cloth action.
Pushing away the blanking device 6 both sides synchronous band set with pushing away base transmission mechanism 201 is connected, drive to seesaw and push away base and move by pushing away base transmission mechanism 201 along the guider 204 in body frame 2 middle levels, its front portion is provided with protects base frame 601, the effect of protecting the base frame is that to guarantee that adobe pushes the position accurate, and guarantee can be not loose when adobe pushes.
Bottom plate apparatus 7 is installed in body frame 2 front portions, on it in plane and the mobile platform mechanism 3 plane and brick machine press plane coplane on the brick die, its front end face docks with brick machine pressure stock mould rear end face.
Operation principle of the present utility model is as follows: the initial state that at first will establish system before the System Operation, be the front end face of mobile platform mechanism 3 and the rear end face butt of bottom plate apparatus 7, liftout plate 302 is positioned at spacer 303 bottoms, protect base frame 601 and texture formwork 802 be aligned with spacer (303) directly over, the most last group of meal outlet that slips powder groove 403 be positioned at spacer 303 leading edges directly over, pre-pressuring template 502 rises to the extreme higher position.After initial state was established, system operated around two lines respectively, and the firstth,, pushing away base---brick machine is pressed the brick circulation, and the secondth,, cloth---precompressed circulation.The first circulation operation procedure is as follows: liftout attachment 301 drive liftout plates 302 will through pre-compacted the adobe jacking to protecting within the base frame 601---push away blanking device 6 and move forward to and protect base frame 601 and enter under the brick machine, and be positioned at press the stock mould die cavity directly over---brick machine presses the stock mould core rod to descend, preformed compact falls into presses the stock mould chamber---and push away blanking device 6 counter motion repositions, finish circulation.When first circulation moves forward to when protecting base frame 601 and breaking away from spacers 303, second circulation comes into operation.The second circulation operation procedure is as follows: chute material-feeding mechanism 4 moves backward, when the most last group of meal outlet that slips powder groove 403 enters spacer 303 tops, the gate opening of the hopper 401 of its top, drum apparatus 402 rotates, powder is fallen by meal outlet, the bottom surface that falls into spacer 303 through texture formwork 802 forms pattern, stops cloth in the time of directly over meal outlet leaves spacer 303, stop motion---and drive unit 801 pulling texture formworks 802 move forward and leave spacer 303 tops.Chute material-feeding mechanism 4 counter motion homings simultaneously, remaining is respectively organized hopper 401, drum apparatus 402 and slips powder groove 403 and with the most last group of same start stop mode powder successively is distributed within the spacer 303 in the counter motion.Meanwhile,---mobile platform mechanism 3 counter motion homings that device for exerting 501 drives pre-pressuring template 502 and presses down and will fall into the powder pre-compacted of pre-press box 303---pre-pressuring template 502 returns and rises to highest order---that mobile platform mechanism 3 moves to backward when spacer 303 is aligned with under the pre-pressuring template 502 and stops, texture formwork 802 counter motion homings are finished circulation simultaneously.Contrast above-mentioned two circulations as can be known, need only and satisfy: second circulation institute time-consuming can guarantee that less than first this condition of circulation first circulation circulates incessantly continuously.
The above is preferred embodiment of the present utility model, is not to limit practical range of the present utility model with this, all should be included within the protection domain of the present utility model so the equivalence that all shapes according to the utility model, structure and principle are done changes.
Claims (6)
1. emulation multilayer cloth and pre-pressing system, include underframe (1), body frame (2), mobile platform mechanism (3), chute material-feeding mechanism (4), precompressed mechanism (5), push away blanking device (6), bottom plate apparatus (7) and textures simulation mechanism (8), it is characterized in that, described body frame (2) is equipped with independently transmission mechanism (201,202), body frame (2) two installed inside have the guider that upper, middle and lower arrange (203,204, (205); Described mobile platform mechanism (3) is driven along the guider (205) of body frame (2) lower floor by transmission mechanism (202) and seesaws; By transmission mechanism (404) driven along the guider (203) on body frame (2) upper strata in parallel with precompressed mechanism (5) of chute material-feeding mechanism (4) seesaws; Described textures simulation mechanism (8) and body frame (2) two be inboard to be connected and to be positioned under the chute material-feeding mechanism (4), to push away on the blanking device (6); The described blanking device (6) that pushes away is seesawed by the guider (204) of transmission mechanism (201) driving along body frame (2) middle level.
2. emulation multilayer cloth according to claim 1 and pre-pressing system, it is characterized in that, described mobile platform mechanism (3) middle part is provided with the spacer (303) of recessed the held powder at least one place, the length and width size of spacer (303) is equal to or slightly less than the length and width size of Ceramic Tiles, spacer (303) bottom is equipped with liftout plate (302), and the jacking apparatus (301) that liftout plate (302) is connected by the below drives makes knee-action.
3. emulation multilayer cloth according to claim 1 and pre-pressing system, it is characterized in that, described chute material-feeding mechanism (4) is equipped with at least two group hoppers (401), drum apparatus (402), slip powder groove (403) and transmission mechanism (404) independently, drum apparatus (402) independent operation also is installed on hopper (401) below, the groove shape structure that the powder groove (403) that slips is pressed into for corrosion resistant plate, groove below exit width equates with spacer (303) width or is smaller, the powder groove (403) that slips is installed on drum apparatus (402) below, and groove bottom is around drum apparatus (402) the axis angle of inclining.
4. emulation multilayer cloth according to claim 1 and pre-pressing system, it is characterized in that, described precompressed mechanism (5) is equipped with device for exerting (501), device for exerting (501) below connects pre-pressuring template (502), pre-pressuring template (502) is driven by device for exerting (501) and makes knee-action, the length and width size of pre-pressuring template (502) is equal to or slightly less than the length and width size of spacer (303), and its quantity equates with spacer (303).
5. emulation multilayer cloth according to claim 1 and pre-pressing system, it is characterized in that, described textures simulation mechanism (8) is equipped with drive unit (801) and texture formwork (802), textures simulation mechanism (8) two installed inside have guider (803), drive unit (801) drives texture formwork (802) and moves forward and backward along guider (803), texture formwork (802) is made of metal or plastic plate, plate face projecting direction hollow out goes out the point-like of arbitrary dimension, sheet or territory, curved line area striata, regional area coverage equals or is slightly larger than the area of spacer (303).
6. emulation multilayer cloth according to claim 1 and pre-pressing system, it is characterized in that, described its front portion of blanking device (6) that pushes away has installation to protect base frame (601), protecting base frame (601) is constituted by rectangular strip metal material and plastics, its inside casing length and width size equals or is slightly larger than spacer (303) length and width size, and its inside casing quantity equates with spacer (303).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200514946U CN201253902Y (en) | 2008-07-30 | 2008-07-30 | Simulation multiple layer cloth and prepressing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008200514946U CN201253902Y (en) | 2008-07-30 | 2008-07-30 | Simulation multiple layer cloth and prepressing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201253902Y true CN201253902Y (en) | 2009-06-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008200514946U Expired - Fee Related CN201253902Y (en) | 2008-07-30 | 2008-07-30 | Simulation multiple layer cloth and prepressing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201253902Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001132A (en) * | 2010-10-21 | 2011-04-06 | 吕其安 | Randomly combined pattern cloth and powder pre-forming system |
| CN103817786A (en) * | 2013-09-07 | 2014-05-28 | 梁迪源 | Method and equipment for distributing ceramic through multiple times of pre-pressing moulding |
| CN113733310A (en) * | 2021-09-08 | 2021-12-03 | 山东威宝节能科技集团有限公司 | Prepressing mechanism of heat-insulation sound-insulation plate mould |
| CN117644685A (en) * | 2024-01-29 | 2024-03-05 | 四川福能精密机械设备有限公司 | Ultra-high pressure powder forming machine |
| CN117644685B (en) * | 2024-01-29 | 2024-04-12 | 四川福能精密机械设备有限公司 | Ultra-high pressure powder forming machine |
-
2008
- 2008-07-30 CN CNU2008200514946U patent/CN201253902Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001132A (en) * | 2010-10-21 | 2011-04-06 | 吕其安 | Randomly combined pattern cloth and powder pre-forming system |
| CN102001132B (en) * | 2010-10-21 | 2012-03-14 | 吕其安 | Randomly combined pattern cloth and powder pre-forming system |
| CN103817786A (en) * | 2013-09-07 | 2014-05-28 | 梁迪源 | Method and equipment for distributing ceramic through multiple times of pre-pressing moulding |
| CN103817786B (en) * | 2013-09-07 | 2016-08-17 | 梁迪源 | A kind of multiple-prepressing moulding ceramic distributing method and equipment thereof |
| CN113733310A (en) * | 2021-09-08 | 2021-12-03 | 山东威宝节能科技集团有限公司 | Prepressing mechanism of heat-insulation sound-insulation plate mould |
| CN113733310B (en) * | 2021-09-08 | 2022-09-20 | 山东威宝节能科技集团有限公司 | Prepressing mechanism of heat-insulation sound-insulation plate mould |
| CN117644685A (en) * | 2024-01-29 | 2024-03-05 | 四川福能精密机械设备有限公司 | Ultra-high pressure powder forming machine |
| CN117644685B (en) * | 2024-01-29 | 2024-04-12 | 四川福能精密机械设备有限公司 | Ultra-high pressure powder forming machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: FOSHAN SAIPU FEITE MACHINERY CO., LTD. Free format text: FORMER OWNER: LV QIAN Effective date: 20140401 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 528500 FOSHAN, GUANGDONG PROVINCE TO: 528000 FOSHAN, GUANGDONG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140401 Address after: 528000 Jili Industrial Park, Nanzhuang Town, Chancheng District, Guangdong, Foshan (No. 2) Patentee after: FOSHAN SAIPUFEITE MACHINERY CO., LTD. Address before: Foshan City, Guangdong province 528500 city streets Gaoming District Jinyuan Street No. 17, a ladder 301 Patentee before: Lv Qian |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090610 Termination date: 20160730 |