CN101836775A - Method for producing simulation plants by utilizing non-woven cloth - Google Patents
Method for producing simulation plants by utilizing non-woven cloth Download PDFInfo
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- CN101836775A CN101836775A CN 201010185322 CN201010185322A CN101836775A CN 101836775 A CN101836775 A CN 101836775A CN 201010185322 CN201010185322 CN 201010185322 CN 201010185322 A CN201010185322 A CN 201010185322A CN 101836775 A CN101836775 A CN 101836775A
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Abstract
The invention discloses a method for producing simulation plants by utilizing non-woven cloth, which is characterized by comprising the following steps: (1) preparing spinning melt with a melt method; (2) preparing color master batch according to color requirements of the simulation plants; (3) mixing the color master batch into the spinning melt and preparing colored non-woven cloth in a melt spinning method; and (4) stamping and setting the colored non-woven cloth in a precast simulation plant stamping die at 160-190DEG C.
Description
Technical field
The invention belongs to the emulation plant technical field, be specifically related to a kind ofly get the preparation method that woven cloth is produced emulation plant with nonwoven generation.
Background technology
In life, in order to beautify the living environment, people like decorateeing with plant the living space of oneself; And fresh plant, comprise that fresh flower, tree and fruit etc. are after after a while, along with the loss of plant moisture becomes withered, lose due ornamental value, so, people replace fresh plant with emulation plant usually, and these emulation plants can keep fresh outward appearance for a long time, have become the requisite ornament of people's decoration space; Wherein artificial flowers and emulation plant are the most common.And a lot of people are to green plants allergy such as fresh flowers.At present, global pollen hypersensitivity illness rate has reached about 5%～10%.The requirement of people to flower ornamental timeliness satisfied in the appearance of artificial flowers and emulation plant and application, and the life of flowers works is prolonged.
Emulation plant is through years of development, and is various in style, but adopts woven cloth to produce substantially more, and traditional production method is: terylene chips, and----warping--weaves that--printing and dyeing--back arrangement--are to system flower shop in spinning.The conventional production methods process route is long, and recruitment is many, and will dye, and can produce waste water in process of production, to the another fixed influence of environment.Printing and dyeing are to make chemistry or physicochemical the combination are taken place between dyestuff and the fiber, or generate pigment with chemical method on fiber, make whole textile have the process of certain fast color.According to incompletely statistics, China's dyeing waste water discharge capacity every day is 300～4,000,000 m3.Dyeing waste water has characteristics such as the water yield is big, organic contamination substrate concentration height, colourity is dark, alkalescence is big, change of water quality is big, complicated component, belongs to one of more unmanageable industrial wastewater.
In the prior art, the raw material of emulation plant has a variety of, silk, paper products, plastic products, polyurethane, the woven cloth of terylene etc., the silk price is more expensive in these emulation plant raw materials, paper products can not bump water, and difficulty is arranged, and the plastic products feel is true to nature inadequately, polyurethane, the woven cloth production of terylene can affect to environment, and these emulation plant raw materials have some defectives more.The present invention for this reason.
Summary of the invention
The object of the invention is to provide a kind of method of utilizing the nonwoven production emulation plant, need not to carry out technologies such as warping, printing and dyeing, solved in the prior art produce emulation plant produce than overall situation pollute, problem such as pollutant is difficult.
In order to solve these problems of the prior art, technical scheme provided by the invention is:
A kind of method of utilizing the nonwoven production emulation plant is characterized in that said method comprising the steps of:
(1) utilize melt method to prepare spinning melt;
(2) the color demand according to emulation plant prepares Masterbatch;
(3) in spinning melt, sneak into Masterbatch and prepare painted nonwoven according to melt spinning process;
(4) painted nonwoven is finalized the design 160～190 ℃ of punching presses in prefabricated emulation plant diel.
Preferably, melt spinning process carries out spinning then for directly the resulting spinning melt of polymerization being sent to spinning or the spinning melt that polymerization obtains is melt into melt again after Cast Strip, pelletizing operation are made section on spinning-drawing machine in the step in the described method (3).
Preferably, described spinning melt method comprises employing terylene or polypropylene fibre section after drying, dried section falls into the screw extruder screw rod by deadweight and carries out fusion, add Masterbatch in the porch of screw extruder screw rod with the look machine tool,, filter through fondant filter with terylene or the polypropylene fibre melting mixing together of cutting into slices, be ejected in by spinning manifold and be cooled to silk in the spinning shaft, drawn, after enter the lapping machine, the silk after the lapping is wound into painted nonwoven after hot rolling.
Preferably, terylene or polypropylene fibre chip drying temperature are controlled at 160～180 ℃ in the described method, and moisture is in 30ppm in control terylene or the polypropylene fibre section.
Preferably, described drawing process is selected from hot channel stretching method or air drawing method.
Preferably, described Masterbatch is selected from common Masterbatch or professional Masterbatch.
The present invention adopts the raw material of nonwoven as emulation plant, and this raw material is a low-carbon (LC), and the figured cloth raw material of environmental protection replaces traditional woven cloth with nonwoven and produces emulation plant.Can not only save a large amount of recruitments, and mode of production environmental protection more, cost is lower, has the characteristics of cleaner production, meets the industry requirement of present country.
The common equipment that drafting method adopts in the inventive method is a drafting machine, the equipment that adopts of reeling is up-coiler, preferred nonwoven is a terylene non-woven fabric, described terylene non-woven fabric has possessed high fluffy, no binder, high-tenacity, low-shrinkage, heat-resisting, good stability, ventilative, permeable, shading, acidproofly seal, advantage such as nontoxic, and to produce be cleaner production, and environmental protection helps producers.
When implementing to produce, terylene chips is after super-dry, baking temperature is controlled at about 170 ℃, slough the moisture in the terylene chips, moisture is controlled in the 30ppm, dried section is by reentering fusion in the screw rod certainly, enter assembly through measuring pump and carry out spinning, spin silk and enter the lapping machine behind air drawing, the silk after the lapping becomes nonwoven after hot rolling, there is not waste water in process of production, waste gas produces, and be a kind of environmentally friendly mode of production of novelty, and nonwoven has identical thickness with natural plants, resilience and surface structure, simulation capacity is stronger than woven cloth.
Terylene chips or polypropylene fibre section are transported to drying device through wet chip conveyer and carry out pre-crystallizing and drying, flow to screw extruder by dried chip conveyer then; Masterbatch or additive are conveyed into fusion in the screw extruder after Masterbatch or additive measurement mixing unit mix in addition, after fondant filter filters, are cooled to silk by spinning manifold (die head) in the spinning shaft of measuring pump metering at filament spinning component; The device that cools off is the cross air blasting cooling device, uses the slit drafting system to carry out air drawing then, becomes net in the lapping machine, uses the hot-rolling mill pressur rolling forming then, and spinning is reeled to cut into slices through the auto slice up-coiler and formed painted nonwoven.Strike out emulation plant through prefabricated punching press diel.
The present invention preferably adopts special-purpose look mother, according to the plastics variety that is used for goods of user's appointment, selects the look mother of identical plastics as the carrier manufacturing for use.Do not select for use PP, ABS as carrier as PP look mother, ABS look mother stock.
With respect to scheme of the prior art, advantage of the present invention is:
It is the figured cloth raw material of emulation plant that technical solution of the present invention adopts nonwoven, low-carbon (LC), environmental protection.Replace traditional woven cloth with nonwoven and produce emulation plant, can not only save a large amount of recruitments, and mode of production environmental protection more, cost is lower, has the characteristics of cleaner production, the emulation plant outward appearance and the realistic hand feeling that prepare.
Description of drawings
Below in conjunction with drawings and Examples the present invention is further described:
Fig. 1 is the preparation flow figure of embodiment of the invention emulation plant.
The specific embodiment
Below in conjunction with specific embodiment such scheme is described further.Should be understood that these embodiment are used to the present invention is described and are not limited to limit the scope of the invention.The implementation condition that adopts among the embodiment can be done further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in the normal experiment.
The leaf preparation of embodiment 1 emulation plant
Adopt terylene chips after drying, dried section falls into screw rod by deadweight and carries out fusion, porch at screw rod adds green master batch with the look machine tool, with terylene chips fusion together, through fondant filter, spinning manifold, filament spinning component, air drawing, lapper, hot-rolling mill, the direct package of up-coiler becomes cloth, the nonwoven of this green sermon flower shop strikes out the Paphio-pedilum micranthum Tang et Wang of different shape through mould, through the diel temperature typing of 180 degree, just can be made into various floral leaves again, so make emulation plant for getting woven cloth with nonwoven, compare with traditional production technology, the mode of production is environmental protection more, more low-carbon (LC).
The rhizome preparation of embodiment 2 emulation plants
Adopt terylene chips after drying, dried section falls into screw rod by deadweight and carries out fusion, porch at screw rod adds green master batch with the look machine tool, with terylene chips fusion together, through fondant filter, spinning manifold, filament spinning component, air drawing, lapper, hot-rolling mill, the direct package of up-coiler becomes cloth, the nonwoven of this green sermon flower shop strikes out the rhizome of different shape through mould, through the diel temperature typing of 180 degree, just can be made into various floral leaves again, so make emulation plant for getting woven cloth with nonwoven, compare with traditional production technology, the mode of production is environmental protection more, more low-carbon (LC).
The leaf preparation of embodiment 2 emulation plants
Adopt terylene chips after drying, dried section falls into screw rod by deadweight and carries out fusion, porch at screw rod adds red master batch with the look machine tool, with terylene chips fusion together, through fondant filter, spinning manifold, filament spinning component, air drawing, lapper, hot-rolling mill, the direct package of up-coiler becomes cloth, the nonwoven of this green sermon flower shop strikes out the Paphio-pedilum micranthum Tang et Wang of different shape through mould, through the diel temperature typing of 190 degree, just can be made into various floral leaves again, so make emulation plant for getting woven cloth with nonwoven, compare with traditional production technology, the mode of production is environmental protection more, more low-carbon (LC).
The petal preparation of embodiment 3 emulation plants
Make the leaf of plant: adopt terylene chips after drying, dried section falls into screw rod by deadweight and carries out fusion, the master batch that adds pink colour in the porch of screw rod with the look machine tool, with terylene chips fusion together, through fondant filter, spinning manifold, filament spinning component, air drawing, lapper, hot-rolling mill, the direct package of up-coiler becomes cloth, the nonwoven of this green sermon flower shop strikes out the Paphio-pedilum micranthum Tang et Wang of different shape through mould, through the diel temperature typing of 170 degree, just can be made into various petals again, so make emulation plant for getting woven cloth with nonwoven, compare with traditional production technology, the mode of production is environmental protection more, more low-carbon (LC).
Above-mentioned example only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All spirit essence is done according to the present invention equivalent transformation or modification all should be encompassed within protection scope of the present invention.
Claims (6)
1. method of utilizing the nonwoven production emulation plant is characterized in that said method comprising the steps of:
(1) utilize melt method to prepare spinning melt;
(2) the color demand according to emulation plant prepares Masterbatch;
(3) in spinning melt, sneak into Masterbatch and prepare painted nonwoven according to melt spinning process;
(4) painted nonwoven is finalized the design 160～190 ℃ of punching presses in prefabricated emulation plant diel.
2. method according to claim 1, it is characterized in that melt spinning process carries out spinning then for directly the resulting spinning melt of polymerization being sent to spinning or the spinning melt that polymerization obtains is melt into melt again after Cast Strip, pelletizing operation are made section on spinning-drawing machine in the step in the described method (3).
3. method according to claim 2, it is characterized in that described spinning melt method comprises employing terylene or polypropylene fibre section after drying, dried section falls into the screw extruder screw rod by deadweight and carries out fusion, porch at the screw extruder screw rod adds Masterbatch with the look machine tool, with terylene or the polypropylene fibre melting mixing together of cutting into slices, filter through fondant filter, be ejected in by spinning manifold and be cooled to silk in the spinning shaft, drawn, after enter the lapping machine, the silk after the lapping is wound into painted nonwoven after hot rolling.
4. method according to claim 3 is characterized in that in the described method that terylene or polypropylene fibre chip drying temperature are controlled at 160～180 ℃, and moisture is in 30ppm in control terylene or the polypropylene fibre section.
5. method according to claim 3 is characterized in that described drawing process is selected from hot channel stretching method or air drawing method.
6. method according to claim 1 is characterized in that described Masterbatch is selected from common Masterbatch or professional Masterbatch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010185322 CN101836775A (en) | 2010-05-28 | 2010-05-28 | Method for producing simulation plants by utilizing non-woven cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010185322 CN101836775A (en) | 2010-05-28 | 2010-05-28 | Method for producing simulation plants by utilizing non-woven cloth |
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| CN101836775A true CN101836775A (en) | 2010-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201010185322 Pending CN101836775A (en) | 2010-05-28 | 2010-05-28 | Method for producing simulation plants by utilizing non-woven cloth |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107455824A (en) * | 2017-08-31 | 2017-12-12 | 河南花思源工艺品有限公司 | Has the preparation method of the immortality flower of antibacterial functions |
| CN110499585A (en) * | 2019-09-01 | 2019-11-26 | 山东双利华新材料股份有限公司 | Blue non-woven cloth and preparation method thereof for filtering material |
| CN113957611A (en) * | 2020-07-20 | 2022-01-21 | 吴江多福纺织科技有限公司 | Non-woven fabric artificial flower manufacturing process and artificial flower |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87213100U (en) * | 1987-09-02 | 1988-06-01 | 王巨梅 | Artificial flowers for accessories |
| CN1290499A (en) * | 1999-09-30 | 2001-04-11 | 亚雅企业有限公司 | Artificial flower capable of displaying vein and its producing method |
| CN1408921A (en) * | 2001-09-21 | 2003-04-09 | 纺粘无纺布(深圳)有限公司 | Process and for producing Jinlun Non-wowen cloth by spinning-bonding method its device and jinlun non-woven cloth products |
| CN1667172A (en) * | 2004-03-12 | 2005-09-14 | 上海嘉迪安医疗器械有限公司 | Tearable non-woven fabric and its making method |
-
2010
- 2010-05-28 CN CN 201010185322 patent/CN101836775A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87213100U (en) * | 1987-09-02 | 1988-06-01 | 王巨梅 | Artificial flowers for accessories |
| CN1290499A (en) * | 1999-09-30 | 2001-04-11 | 亚雅企业有限公司 | Artificial flower capable of displaying vein and its producing method |
| CN1408921A (en) * | 2001-09-21 | 2003-04-09 | 纺粘无纺布(深圳)有限公司 | Process and for producing Jinlun Non-wowen cloth by spinning-bonding method its device and jinlun non-woven cloth products |
| CN1667172A (en) * | 2004-03-12 | 2005-09-14 | 上海嘉迪安医疗器械有限公司 | Tearable non-woven fabric and its making method |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107455824A (en) * | 2017-08-31 | 2017-12-12 | 河南花思源工艺品有限公司 | Has the preparation method of the immortality flower of antibacterial functions |
| CN110499585A (en) * | 2019-09-01 | 2019-11-26 | 山东双利华新材料股份有限公司 | Blue non-woven cloth and preparation method thereof for filtering material |
| CN113957611A (en) * | 2020-07-20 | 2022-01-21 | 吴江多福纺织科技有限公司 | Non-woven fabric artificial flower manufacturing process and artificial flower |
| CN113957611B (en) * | 2020-07-20 | 2022-12-20 | 吴江多福纺织科技有限公司 | Non-woven fabric artificial flower manufacturing process and artificial flower |
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Application publication date: 20100922 |