CN103276534A - Method for processing non-woven wall fabrics - Google Patents
Method for processing non-woven wall fabrics Download PDFInfo
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- CN103276534A CN103276534A CN2013102214759A CN201310221475A CN103276534A CN 103276534 A CN103276534 A CN 103276534A CN 2013102214759 A CN2013102214759 A CN 2013102214759A CN 201310221475 A CN201310221475 A CN 201310221475A CN 103276534 A CN103276534 A CN 103276534A
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Abstract
The invention mainly discloses a method for processing non-woven wall fabrics. The method includes steps of firstly, processing polypropylene or polyester spun-bonded non-woven fabrics; secondly, printing design patterns on the polypropylene or polyester spun-bonded non-woven fabrics; and thirdly, coating movable gum on back surfaces of the spun-bonded non-woven fabrics by a coating technique by the aid of a scraper. A technique for processing the polypropylene or polyester spun-bonded non-woven fabrics includes adding environment-friendly polypropylene flame-retardant master batches with the mass percent of 0-10% into polypropylene or polyester processed raw materials; mixing the environment-friendly polypropylene flame-retardant master batches and the polypropylene or polyester processed raw materials to obtain mixtures, and performing melt extrusion on the mixtures by a large screw; filtering the extruded mixtures by a filter which is a metal screen with 600-1200 meshes to obtain melt; quantitatively outputting the melt at the speed of 80-400 liters per hour by a metering pump; spinning the melt to obtain fibers; cooling the fibers by air; drafting the fibers by air flows; and forming nets of net curtains. The method has the advantages that new products manufactured by the method are excellent in flame-retardant effect, high in vapor permeability, convenient to assemble and disassemble and low in cost, and the like.
Description
Technical field
The present invention relates to a kind of wall paper product processing method, specifically is the processing method that always possesses the spun-bonded non-woven fabrics wall paper of flame retardant effect.
Background technology
Early stage wall paper material mostly is cashmere, gobelin, gold-plated leather, velvet silks and satins etc., it is expensive, can't promote, therefore the emulation wall paper comes into vogue, replace the velvet wall paper as dose the cashmere omphalos at cotton textiles, emboss to replace gobelin wall paper etc. at painted thin textiles.To 18 beginnings of the century, along with the paper technology development, wallpaper made of paper is in vogue, and printing mode carries out the transition to mould printing from manual drawing.Adopt cheap wood fiber to replace cotton fiber processed in 19th century, low-cost wall paper occurs.21 century, on the low market wallpaper industry surmounted the wall paper industry fully, become the first-selected product of wage-earners' house ornamentation.But in high-end market, as villa, luxury clubhouse, the five-pointed star hotel, the high-grade reception room of government, even comprise places such as Buckingham Palace, England, Louvre, France, wall paper remains main flow.Wall paper is with its complicated production process, and graceful luxurious texture is subjected to pursuing of upper strata, west always deeply.Wall paper all adopts cloth cover to make surfacing, at the bottom of base material has paper, at the bottom of the glue, the slurry end, the cotton end of acupuncture etc., dividing by function has fire-retardant wall paper, antistatic wall paper, mildew-resistant wall paper, waterproof and oilproof wall paper, antifouling wall paper etc.
Though the wall paper style is many in the market, function is complete, and high-performance wall paper price is higher, and low-cost wall paper durability is not high, easily goes mouldy and breaks.Under this background, the low-cost nonwoven fabric that this patent passes through to use fire resistance by printing technology, is realized production low-cost, high performance nonwoven fabric wall paper as material.
Summary of the invention
The present invention mainly provides a kind of nonwoven fabric wall paper processing method, and product strength height, fire resistance that processing obtains are good, have better application prospect.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of nonwoven fabric wall paper processing method may further comprise the steps:
(1) processing polypropylene fibre or terylene spun-bonded nonwoven fabric, its technology is respectively:
Polypropylene fibre: adding mass percent in the polyacrylic polymer is the environmental protection polypropylene fibre fire-retardant master granule of 0-10%, mixes the back and extrudes (200 ℃ ~ 240 ℃ of 1 section temperature of barrel, 230 ℃ ~ 260 ℃ of 2 sections temperature of barrel by big spiral shell stalk high-temperature fusion; 230 ℃ ~ 260 ℃ of 3 sections temperature of barrel), filter (using 600 ~ 1200 order metallic sieves) back measuring pump output (melt quantitative output area: 80-400 liter/hour) through filter, spinning (suction of spinning entrance up-down stretch), air cooling, air-flow traction, lace curtaining become net, go up lower compression roller (the pre-reinforcing), milling train hot rolling (reinforcing), coiling.
Terylene: adding mass percent in the polyester slice is 0-10% environment-friendly polyester fire-retardant master granule, mixes the back and extrudes (250 ℃ ~ 280 ℃ of 1 section temperature of barrel, 300 ℃ ~ 320 ℃ of 2 sections temperature of barrel by big spiral shell stalk high-temperature fusion; 310 ℃ ~ 330 ℃ of 3 sections temperature of barrel), filter (using 600 ~ 1200 order metallic sieves) back measuring pump output (melt quantitative output area: 80-400 liter/hour) through filter, spinning (suction of spinning entrance up-down stretch), air cooling, air-flow traction, lace curtaining become net, go up lower compression roller (the pre-reinforcing), milling train hot rolling (reinforcing), coiling.
By lace curtaining being become the net THICKNESS CONTROL, make 20-200g/m
2Polypropylene fibre or terylene spun-bonded non-weaving cloth.
Do not add fire-retardant master granule as product, perhaps add master batch after flame retardant effect not good, can pass through impregnation technology, fire retardant is added on the nonwoven fabric, improve the product flame retardant effect.Wherein the fire retardant of polypropylene spunbond nonwoven fabric can adopt magnesium hydroxide, aluminium hydroxide, TDCPP(phosphotriester), APP, eight bromo ether, triphenyl phosphate, hexabromo-Cyclododecane, MPP(melamine pyrophosphate), Firebrake ZB, TDE, encapsulated red phosphorus, TBC(three fulminuric acid esters); Terylene spun-bonded nonwoven fabric can have tricresyl phosphate (2,3-, two chloropropyls) ester, triphenyl phosphate, MPP(melamine pyrophosphate with fire retardant), TDE, APP, deca-BDE, encapsulated red phosphorus.
Impregnation technology is that fire retardant is made the solution form, and the solution allocation ratio keeps more than the 200g/L for fire retardant concentration, and dip time is 15min, and one soaks one rolls pick-up rate 80%.
(2) stamp
Detail of design is analyzed, and few as the pattern color category, the product that the decorative pattern fineness is less demanding, demand is big adopts the lower rotary screen printing machines of price to print.For the many kind flowers of small lot type, can adopt digit printing or square screen printing process.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with to be covered with and move gum, can move gum as the PUA water-based latex, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics simultaneously, cover with brown paper behind the coating gum, and be wound into.
The present invention makes new product and has the high flame retardant effect, can not burn under the naked light condition.Have high permeability performance simultaneously, prevent condensation vapor, cause phenomenons such as wall is mouldy, cracking, decortication.Easy accessibility, wall paper can freely tear and do not leave a trace at metope, avoids destroying the metope outward appearance, guarantees higher adhesion dynamics simultaneously, and cheap.
The specific embodiment
Embodiment one
(1) processing polypropylene spunbond nonwoven fabric:
Polypropylene fibre: polyacrylic polymer+10% environmental protection polypropylene fibre fire-retardant master granule---big spiral shell stalk high-temperature fusion is extruded (220 ℃ of 1 section temperature of barrel, 260 ℃ of 2 sections temperature of barrel;------------------lace curtaining becomes net, and---go up lower compression roller (the pre-reinforcing)---milling train hot rolling (reinforcing)---reels measuring pump (melt quantitative output area: 200 liters/hour) filter (using 600 order metallic sieves) 260 ℃ of 3 sections temperature of barrel in the air-flow traction in air cooling in spinning (suction of spinning entrance up-down stretch).
By lace curtaining being become the net THICKNESS CONTROL, make 200g/m
2Polypropylene fibre.
(2) stamp
Adopt the digital decorating machine stamp.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with and be covered with the PUA water-based latex and can move gum, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics milli simultaneously, cover with brown paper behind the coating gum, and be wound into.
Embodiment two
(1) process terylene spun-bonded nonwoven fabric, its technology is respectively:
Terylene: polyester slice+5% environment-friendly polyester fire-retardant master granule---big spiral shell stalk high-temperature fusion is extruded (240 ℃ of 1 section temperature of barrel, 300 ℃ of 2 sections temperature of barrel; 320 ℃ of 3 sections temperature of barrel)------------------lace curtaining becomes net, and---go up lower compression roller (the pre-reinforcing)---milling train hot rolling (reinforcing)---reels measuring pump (melt quantitative output area: 180 liters/hour) filter (using 1200 order metallic sieves) in the air-flow traction in air cooling in spinning (suction of spinning entrance up-down stretch).
By lace curtaining being become the net THICKNESS CONTROL, make 70g/m
2Terylene spun-bonded non-weaving cloth.
(2) stamp
Design stamp pattern adopts rotary screen printing machines to print.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with and be covered with the PUA water-based latex and can move gum, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics milli simultaneously, cover with brown paper behind the coating gum, and be wound into.
Embodiment three
Polypropylene fibre: polyacrylic polymer+5% environmental protection polypropylene fibre fire-retardant master granule---big spiral shell stalk high-temperature fusion is extruded (220 ℃ of 1 section temperature of barrel, 240 ℃ of 2 sections temperature of barrel;------------------lace curtaining becomes net, and---go up lower compression roller (the pre-reinforcing)---milling train hot rolling (reinforcing)---reels measuring pump (melt quantitative output area: 200 liters/hour) filter (using 800 order metallic sieves) 240 ℃ of 3 sections temperature of barrel in the air-flow traction in air cooling in spinning (suction of spinning entrance up-down stretch).
By lace curtaining being become the net THICKNESS CONTROL, make 80g/m
2Polypropylene fibre, by impregnation technology, fire retardant is added on the nonwoven fabric, improve the product flame retardant effect.The nonwoven polypropylene fabric fire retardant that adopts is magnesium hydroxide and aluminium hydroxide mixing fire retardant.
(2) stamp
Detail of design adopts rotary screen printing machines to print.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with and be covered with the PUA water-based latex and can move gum, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics milli simultaneously, cover with brown paper behind the coating gum, and be wound into.
Embodiment four
(1) process terylene spun-bonded nonwoven fabric, its technology is respectively:
Terylene: polyester slice+0% environment-friendly polyester fire-retardant master granule---big spiral shell stalk high-temperature fusion is extruded (250 ℃ of 1 section temperature of barrel, 310 ℃ of 2 sections temperature of barrel; 320 ℃ of 3 sections temperature of barrel)------------------lace curtaining becomes net, and---go up lower compression roller (the pre-reinforcing)---milling train hot rolling (reinforcing)---reels measuring pump (melt quantitative output area: 280 liters/hour) filter (using 800 order metallic sieves) in the air-flow traction in air cooling in spinning (suction of spinning entrance up-down stretch).
By lace curtaining being become the net THICKNESS CONTROL, make 120g/m
2Terylene spun-bonded non-weaving cloth, adopt fire retardant to have TDE and APP by impregnation technology terylene spun-bonded nonwoven fabric to be done flame-proof treatment.
(2) stamp
Detail of design adopts the square screen printing process stamp.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with and be covered with the PUA water-based latex and can move gum, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics milli simultaneously, cover with brown paper behind the coating gum, and be wound into.
Embodiment five
(1) processes terylene spun-bonded nonwoven fabric
Terylene: adding mass percent in the polyester slice is 10% environment-friendly polyester fire-retardant master granule, mixes the back and extrudes (280 ℃ of 1 section temperature of barrel, 320 ℃ of 2 sections temperature of barrel by big spiral shell stalk high-temperature fusion; 330 ℃ of 3 sections temperature of barrel), the process filter filters (using 1200 order metallic sieves) back measuring pump output (melt quantitative output area: 80 liters/hour), and spinning (suction of spinning entrance up-down stretch), air cooling, air-flow traction, lace curtaining become net, upward lower compression roller (the pre-reinforcing), milling train hot rolling (reinforcing), reel.
By lace curtaining being become the net THICKNESS CONTROL, make 20g/m
2Terylene spun-bonded non-weaving cloth.
(2) stamp
Detail of design is analyzed, and few as the pattern color category, the product that the decorative pattern fineness is less demanding, demand is big adopts the lower rotary screen printing machines of price to print.For the many kind flowers of small lot type, can adopt digit printing or square screen printing process.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with and be covered with the PUA water-based latex and can move gum, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics milli simultaneously, cover with brown paper behind the coating gum, and be wound into.
Embodiment six
Polypropylene fibre: polyacrylic polymer+0% environmental protection polypropylene fibre fire-retardant master granule---big spiral shell stalk high-temperature fusion is extruded (200 ℃ of 1 section temperature of barrel, 230 ℃ of 2 sections temperature of barrel;------------------lace curtaining becomes net, and---go up lower compression roller (the pre-reinforcing)---milling train hot rolling (reinforcing)---reels measuring pump (melt quantitative output area: 400 liters/hour) filter (using 1000 order metallic sieves) 230 ℃ of 3 sections temperature of barrel in the air-flow traction in air cooling in spinning (suction of spinning entrance up-down stretch).
By lace curtaining being become the net THICKNESS CONTROL, make 20g/m
2Polypropylene fibre.
By impregnation technology, the triphenyl phosphate fire retardant is added on the nonwoven fabric, improve the product flame retardant effect.
(2) stamp
Adopt the digital decorating machine stamp.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with and be covered with the PUA water-based latex and can move gum, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics milli simultaneously, cover with brown paper behind the coating gum, and be wound into.
Embodiment seven
(1) process terylene spun-bonded nonwoven fabric, its technology is respectively:
Terylene: polyester slice+2% environment-friendly polyester fire-retardant master granule---big spiral shell stalk high-temperature fusion is extruded (240 ℃ of 1 section temperature of barrel, 300 ℃ of 2 sections temperature of barrel; 310 ℃ of 3 sections temperature of barrel)------------------lace curtaining becomes net, and---go up lower compression roller (the pre-reinforcing)---milling train hot rolling (reinforcing)---reels measuring pump (melt quantitative output area: 180 liters/hour) filter (using 1200 order metallic sieves) in the air-flow traction in air cooling in spinning (suction of spinning entrance up-down stretch).
By lace curtaining being become the net THICKNESS CONTROL, make 50g/m
2Terylene spun-bonded non-weaving cloth.
(2) stamp
Design stamp pattern adopts rotary screen printing machines to print.
(3) gum
Use the scraper coating process at the spun-bonded non-woven fabrics back side, be coated with and be covered with the PUA water-based latex and can move gum, make wall paper can freely tear and do not leave a trace at metope, avoid destroying the metope outward appearance, guarantee higher adhesion dynamics milli simultaneously, cover with brown paper behind the coating gum, and be wound into.
Claims (9)
1. nonwoven fabric wall paper processing method is characterized in that: may further comprise the steps:
One, processing polypropylene fibre or terylene spun-bonded nonwoven fabric, its technology is: adding mass percent during polypropylene fibre or terylene process raw material is the environmental protection polypropylene fibre fire-retardant master granule of 0-10%, mixing the back is extruded by big screw rod high-temperature fusion, filter through filter, use 600 ~ 1200 order metallic sieves, measuring pump output then, melt quantitative output area be the 80-400 liter/hour, spinning, air cooling, air-flow traction, lace curtaining become net, go up lower compression roller, milling train hot rolling, coiling;
Two, stamp prints layout to polypropylene fibre or terylene spun-bonded nonwoven fabric;
Three, gum uses the scraper coating process at the spun-bonded non-woven fabrics back side, is coated with to be covered with and can moves gum.
2. a kind of nonwoven fabric wall paper processing method as claimed in claim 1, it is characterized in that: in the described first step, the polypropylene fibre employing polyacrylic polymer that processes raw material is in the big screw rod high-temperature fusion, 200 ℃～240 ℃ of 1 section temperature of barrel, 230 ℃～260 ℃ of 2 sections temperature of barrel; 230 ℃～260 ℃ of 3 sections temperature of barrel.
3. a kind of nonwoven fabric wall paper processing method as claimed in claim 1, it is characterized in that: in the described first step, the terylene employing polyester slice that processes raw material is in the big screw rod high-temperature fusion, 250 ℃～280 ℃ of 1 section temperature of barrel, 300 ℃～320 ℃ of 2 sections temperature of barrel; 310 ℃～330 ℃ of 3 sections temperature of barrel.
4. a kind of nonwoven fabric wall paper processing method as claimed in claim 1, it is characterized in that: in the described first step, lace curtaining becomes in the net step, carries out THICKNESS CONTROL, makes 20-200g/m
2Polypropylene fibre or terylene spun-bonded non-weaving cloth.
5. a kind of nonwoven fabric wall paper processing method as claimed in claim 1 is characterized in that: after described first step spun-bonded non-woven fabrics machines, carry out the fire retardant impregnation technology and handle, fire retardant is added on polypropylene fibre or the terylene spun-bonded nonwoven fabric.
6. a kind of nonwoven fabric wall paper processing method as claimed in claim 5, it is characterized in that: the fire retardant of described polypropylene spunbond nonwoven fabric can adopt magnesium hydroxide, aluminium hydroxide, phosphotriester, APP, eight bromo ether, triphenyl phosphate, hexabromo-Cyclododecane, melamine pyrophosphate, Firebrake ZB, TDE, encapsulated red phosphorus, three fulminuric acid esters; Terylene spun-bonded nonwoven fabric can have tricresyl phosphate (2,3-, two chloropropyls) ester, triphenyl phosphate, melamine pyrophosphate, TDE, APP, deca-BDE, encapsulated red phosphorus with fire retardant.
7. as claim 5 or 6 described a kind of nonwoven fabric wall paper processing methods, it is characterized in that: described impregnation technology is that fire retardant is made the solution form, and the solution allocation ratio keeps more than the 200g/L for fire retardant concentration, and dip time is 15min, one soaks one rolls pick-up rate 80%.
8. a kind of nonwoven fabric wall paper processing method as claimed in claim 1 is characterized in that: in described second step, detail of design is analyzed, the pattern color category is few, and the decorative pattern fineness is less demanding, and the rotary screen printing machines that price is lower is printed; Many kind flower types adopt digit printing or square screen printing process.
9. a kind of nonwoven fabric wall paper processing method as claimed in claim 1 is characterized in that: in described the 3rd step, adopt aqueous, environmental protective PUA water-based latex can move gum, cover with brown paper behind the coating gum, and be wound into.
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105256540A (en) * | 2015-10-26 | 2016-01-20 | 天鼎丰非织造布有限公司 | Non-woven fabric and preparation method thereof and wallpaper |
| CN106222884A (en) * | 2016-08-29 | 2016-12-14 | 山东胜伟园林科技有限公司 | A kind of fire retardant nonwoven fabric material and preparation method thereof |
| CN106320621A (en) * | 2016-08-31 | 2017-01-11 | 潍坊恒彩数码影像材料有限公司 | Flame-retardant wall cloth |
| CN106592255A (en) * | 2016-12-01 | 2017-04-26 | 山西大学 | Preparation method of eco-friendly degradable wall covering fabric |
| CN106917192A (en) * | 2017-03-31 | 2017-07-04 | 中原工学院 | A kind of preparation method of fireblocking nonwoven cloth |
| CN108411642A (en) * | 2018-05-23 | 2018-08-17 | 上海研蓁化工科技有限公司 | A kind of preparation method of UV resistance PP non-woven fabrics |
| CN109112851A (en) * | 2018-08-06 | 2019-01-01 | 镇江沃尚家居用品有限公司 | A kind of production technology of imitative Freehandhand-drawing seamless wall cloth |
| CN109537166A (en) * | 2018-11-07 | 2019-03-29 | 桐城市鸿江包装有限公司 | The preparation method of antimicrobial form medical non-woven fabrics |
| CN109594197A (en) * | 2018-11-07 | 2019-04-09 | 桐城市鸿江包装有限公司 | The preparation method of flame retardant type wall paper non-woven fabrics |
| CN109914038A (en) * | 2019-04-08 | 2019-06-21 | 山东彩汇包装科技有限公司 | A kind of preparation process of degradable nonwoven fabrics packaging |
| CN111334928A (en) * | 2020-03-23 | 2020-06-26 | 浙江红饰和家居有限公司 | Manufacturing process of luminous line wall cloth |
| CN111395007A (en) * | 2020-03-23 | 2020-07-10 | 浙江红饰和家居有限公司 | Glue-free composite wall cloth manufacturing process |
| CN113174700A (en) * | 2021-04-25 | 2021-07-27 | 深圳汇信昌供应链有限公司 | Processing method of non-woven wall cloth with high air permeability |
| CN113981621A (en) * | 2021-12-08 | 2022-01-28 | 温州永宏化纤有限公司 | Flame-retardant polyester spun-bonded non-woven fabric for buildings |
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| CN106592255A (en) * | 2016-12-01 | 2017-04-26 | 山西大学 | Preparation method of eco-friendly degradable wall covering fabric |
| CN106917192A (en) * | 2017-03-31 | 2017-07-04 | 中原工学院 | A kind of preparation method of fireblocking nonwoven cloth |
| CN108411642A (en) * | 2018-05-23 | 2018-08-17 | 上海研蓁化工科技有限公司 | A kind of preparation method of UV resistance PP non-woven fabrics |
| CN109112851A (en) * | 2018-08-06 | 2019-01-01 | 镇江沃尚家居用品有限公司 | A kind of production technology of imitative Freehandhand-drawing seamless wall cloth |
| CN109537166A (en) * | 2018-11-07 | 2019-03-29 | 桐城市鸿江包装有限公司 | The preparation method of antimicrobial form medical non-woven fabrics |
| CN109594197A (en) * | 2018-11-07 | 2019-04-09 | 桐城市鸿江包装有限公司 | The preparation method of flame retardant type wall paper non-woven fabrics |
| CN109914038A (en) * | 2019-04-08 | 2019-06-21 | 山东彩汇包装科技有限公司 | A kind of preparation process of degradable nonwoven fabrics packaging |
| CN111334928A (en) * | 2020-03-23 | 2020-06-26 | 浙江红饰和家居有限公司 | Manufacturing process of luminous line wall cloth |
| CN111395007A (en) * | 2020-03-23 | 2020-07-10 | 浙江红饰和家居有限公司 | Glue-free composite wall cloth manufacturing process |
| CN113174700A (en) * | 2021-04-25 | 2021-07-27 | 深圳汇信昌供应链有限公司 | Processing method of non-woven wall cloth with high air permeability |
| CN113981621A (en) * | 2021-12-08 | 2022-01-28 | 温州永宏化纤有限公司 | Flame-retardant polyester spun-bonded non-woven fabric for buildings |
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