CN105640151A - Bamboo fiber mattress core material and production process thereof - Google Patents
Bamboo fiber mattress core material and production process thereof Download PDFInfo
- Publication number
- CN105640151A CN105640151A CN201610168045.9A CN201610168045A CN105640151A CN 105640151 A CN105640151 A CN 105640151A CN 201610168045 A CN201610168045 A CN 201610168045A CN 105640151 A CN105640151 A CN 105640151A
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- China
- Prior art keywords
- core material
- mattress core
- bamboo fibre
- netted
- fiber
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/121—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with different inlays
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G7/00—Breaking or opening fibre bales
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/55—Polyesters
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses a bamboo fiber mattress core material and a production process thereof, and relates to the technical field of soft furniture product production. The bamboo fiber mattress core material comprises bamboo fiber, polyester staple fiber and polyester fiber. The production process comprises the following production process steps of metering and material preparation, mixing and impurity removal, net paving, baking and pressing, cooling and shaping, and cutting to obtain a finished product. A three-dimensional reticular structure is manufactured; reticular palm yarns are subjected to cooling and shaping after high-temperature drying; finally, edge cutting is performed to obtain the finished product. Any auxiliary agents and adhesives are not added in the production process; any pollution does not exist; the green and environment-friendly effects are achieved. The produced bamboo fiber mattress core material has a three-dimensional space reticular structure. The mattress made of the bamboo fiber mattress core material has the safety characteristics of no irritation, anti-mite performance, and allergy prevention. Moisture sent by the human body during the sleeping can be fast discharged in the use process; the ventilation and damp-proof effects are achieved; the use is comfortable, dry and cool in summer.
Description
Technical field
The present invention relates to soft furniture articles for use production technical field, particularly relate to a kind of bamboo fibre mattress core material and production technology thereof.
Background technology
Bamboo fibre is exactly a kind of cellulose fibre extracted from the bamboo of growth naturally, is the fifth-largest natural fiber after cotton, fiber crops, hair, silk. Bamboo fibre has the characteristics such as good breathability, moment water absorption, stronger wearability and good dyeability, has again natural antibacterial, antibacterial, acaricide, deodorant and anti-ultraviolet function simultaneously. So, bamboo fibre is a kind of natural environmental-protective type green fiber truly, and green low-carbon day by day becomes the fashion of life. Bamboo fibre fabric replicates the inherent character of bamboo fibre completely because of it, and popular with consumers again, and product consumption rises year by year.
Germinatus Bambusae sinospinosae is the bamboo that using value is the most complete, the bamboo sprout of Germinatus Bambusae sinospinosae are that in numerous bamboo sprout, mouthfeel and nutritive value are best, the 3-4 age of tree generally taken from by Germinatus Bambusae sinospinosae fiber, bright, healthy and strong tall and straight Germinatus Bambusae sinospinosae, the processed bamboo fiber that extracts is more higher than the tenacity of fibre of general bamboo, is all make of Germinatus Bambusae sinospinosae as bamboo basket, bamboo basket basket, bamboo basket, bamboo bamboo hat etc., is also increasingly used in now in a mattress core material material production. But production process is long, environmental pollution is serious problem that the conventional production process of bamboo fibre mattress core material exists, and the product quality processed also is not sufficiently stable.
Summary of the invention
The technical problem to be solved is to provide a kind of bamboo fibre mattress core material and production technology thereof, technique is simply, easily operate, production process environmental protection, pollution-free, the bamboo fibre mattress core material steady quality, the demodicid mite non-stimulated, anti-that produce are hypo-allergenic, the mattress that bamboo fibre mattress core material produces is utilized can quickly to absorb and distribute moisture, its moisture absorption and dehumidifying are all good, have the antibacterial and deodouring characteristic of uniqueness and good breathability.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
A kind of bamboo fibre mattress core material, including bamboo fibre, terylene short fiber peacekeeping polyester fiber, the moisture of described bamboo fibre is 10%��15%, and the percentage by weight of each component is as follows:
Bamboo fibre 65��75, polyester staple fiber 5��15, polyester fiber 20��25;Blended, combing, lapping, baking compacting form.
Preferably, described polyester fiber is low-melting fiber.
The present invention also provides for the production technology of a kind of bamboo fibre mattress core material, comprises the steps:
(1) get the raw materials ready: bamboo fibre, terylene short fiber peacekeeping polyester fiber are measured in proportion;
(2) mixing remove impurity: by impurities removal after bamboo fibre, the mixing of terylene short fiber peacekeeping polyester fiber;
(3) lapping: 1. the material processed is drawn to vibration feeding hopper and stretches tentering width; 2. the cylinder stripping hair two pass husband's solid feeding carding machine interweaves for netted; 3. through the back and forth three-dimensional intertexture lapping of tape transport to Horizontal type lapping machine;
(4) baking compacting, cooling molding: 1. netted mattress core material is at the uniform velocity transported to high temperature drying room, penetrates baking through 195��215 DEG C of high temperature; 2. netted mattress core material is suppressed by lifting pressing plate within drying room again; 3. the netted mattress core material after drying compacting is cooled to type;
Preferably, the production technology of described bamboo fibre mattress core material, specifically comprise the following steps that
(1) get the raw materials ready, mix: after bamboo fibre, terylene short fiber peacekeeping polyester fiber are measured in proportion, enter bale opener and be sufficiently mixed;
(2) remove impurity: after bamboo fibre, the mixing of terylene short fiber peacekeeping polyester fiber, enter impurities removal machine and be crimped dust discharge impurities removal;
(3) lapping: 1. the material processed is drawn to vibration feeding hopper and stretches tentering width; 2. the cylinder stripping hair two pass husband's solid feeding carding machine interweaves for netted; 3. through the back and forth three-dimensional intertexture lapping of tape transport to Horizontal type lapping machine;
(4) baking compacting, cooling molding: 1. netted mattress core material is at the uniform velocity transported to high temperature drying room, penetrates baking through 195��215 DEG C of high temperature; 2. netted mattress core material is depressed into that density is every cm thick by lifting pressing plate within drying room again every square metre is 1��1.2kg; 3. the netted mattress core material after drying compacting is transported to cooler and utilizes water circulating cooling, and utilizes blower fan cooling to carry out nature Physical temperature-lowering, makes product approval;
(5) finished product trimming: the cleaved machine of product after sizing is cut to finished product.
Preferably, impurities removal machine used in above-mentioned steps (two) includes conveyer belt, roller and pin cloth, described conveyer belt, roller and pin cloth drive by motor, described roller is two cylindrical rolls being covered with briar tooth and be arranged in parallel up and down, described pin cloth is cylindric, described conveyer belt and pin cloth are separately positioned on two roller both sides, plane on described conveyer belt, pin cloth horizontal center line are all corresponding with the gap between two rollers, described pin cloth side is provided with discharging opening, is connected with bottom drain, and described bottom drain is the arc matched with pin cloth cylindrical; Described bottom drain it is covered with mesh and is being connected with the impurity discharging passage that is connected with air exhauster, utilizing air exhauster be able to extract out by the foreign material that filter down of bottom drain.
Adopt and have the beneficial effects that produced by technique scheme: after bamboo fibre, polyester staple fiber and polyester fiber are mixed in proportion, after utilizing impurities removal machine impurities removing and drawn, intertexture lapping become solid netted successively, cooling and shaping after drying then through high temperature, is finally cut to finished product. Utilize polyester staple fiber can anti-mite in advance, after melting by the low melting point of polyester fiber in baking process, bamboo fibre and polyester staple fiber are bonded together well, make constant product quality, anti-demodicid mite hypo-allergenic. In process of production without any auxiliary agent and adhesive, without any pollution, environmental protection.The bamboo fiber mattress core material produced has three-dimensional space net structure, the mattress that this bamboo fibre mattress core material makes is utilized to have the safety feature that demodicid mite non-stimulated, anti-is hypo-allergenic, can in use can quick drain sleep time the dampness that distributes of human body, and air-permeable dampproof, summer uses comfortable dry and comfortable.
Accompanying drawing explanation
Fig. 1 is the structural representation of impurities removal machine
Fig. 2 is the sectional view of Fig. 1 middle roller;
Fig. 3 is the expansion schematic diagram of Fig. 1 roller;
In figure: 1-roller, 2-briar tooth, 4-conveyer belt, 5-pin cloth, 6-discharging opening, 7-bottom drain, 8-air exhauster, 9-impurity discharging passage.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
A kind of bamboo fibre mattress core material, including bamboo fibre, terylene short fiber peacekeeping polyester fiber, the moisture of described bamboo fibre is 10%��15%, and the percentage by weight of each component is as follows: bamboo fibre 65��75, polyester staple fiber 5��15, polyester fiber 20��25; Blended, combing, lapping, baking compacting form.
Wherein, described polyester staple fiber is 4D polyester staple fiber, and described polyester fiber is low-melting fiber.
The present invention also provides for the production technology of above-mentioned bamboo fibre mattress core material, specifically comprises the following steps that
(1) get the raw materials ready, mix: after bamboo fibre, terylene short fiber peacekeeping polyester fiber are measured in proportion, enter bale opener and be sufficiently mixed;
(2) remove impurity: after bamboo fibre, the mixing of terylene short fiber peacekeeping polyester fiber, impurities removal machine is crimped dust discharge impurities removal;
(3) lapping: 1. the material processed is drawn to vibration feeding hopper and stretches tentering width; 2. the cylinder stripping hair two pass husband's solid feeding carding machine interweaves for netted; 3. through the back and forth three-dimensional intertexture lapping of tape transport to Horizontal type lapping machine;
(4) baking compacting, cooling molding: 1. netted mattress core material is at the uniform velocity transported to high temperature drying room, penetrates baking through 195��215 DEG C of high temperature; 2. netted mattress core material is depressed into that density is every cm thick by lifting pressing plate within drying room again every square metre is 1��1.2kg; 3. the netted mattress core material after drying compacting is transported to cooler and utilizes water circulating cooling, and utilizes blower fan cooling to carry out nature Physical temperature-lowering, makes product approval;
(5) finished product trimming: the cleaved machine of product after sizing is cut to finished product.
Impurities removal machine used in step (two) includes conveyer belt 4, roller 1 and pin cloth 5, described conveyer belt, roller 1 and pin cloth 5 drive by motor, described roller 1 is two cylindrical rolls being covered with briar tooth 2 and be arranged in parallel up and down, described pin cloth 5 is cylindric, described conveyer belt 4 is separately positioned on two roller 1 both sides with pin cloth 5, plane on described conveyer belt 4, pin cloth 5 horizontal center line are all corresponding with the gap between two rollers 1, described pin cloth 5 side is provided with discharging opening 6, is connected with bottom drain 7, and described bottom drain 7 is the arc matched with pin cloth 5 cylindrical; Described bottom drain 7 it is covered with mesh and is being connected with the impurity discharging passage 9 that is connected with air exhauster 8, utilizing air exhauster 8 be able to extract out by the foreign material that filter down of bottom drain 7.
The impurities removal machine being made up of a pair roller 1 and pin cloth 5 can make material homogenization, utilize the roller 1(such as Fig. 1,2,3 that are covered with briar tooth 2 a pair) material is fed, slag thing and hard stalk being rejected outside, then material is issued to the purpose of even thickness in pin cloth 5 effect simultaneously.
In step (four) under the hot environment in drying room, being bonded together well with bamboo fibre, then carry out high temperature and kill demodicid mite after being melted by low-melting fiber, hot blast penetrates drying, and utilizes lifting pressing plate by its pressing formation; Dry the netted mattress core material after compacting and enter in cooler, the netted mattress core material pair roller gap by cooler, at pair roller inner chamber logical cooling water, it is cooled down, utilize blower ventilation to carry out nature Physical temperature-lowering sizing simultaneously.
Following table is the bamboo fibre mattress core material of 3 batches and production technology manufacturing parameter collects:
Wherein bamboo fibre takes from the 3-4 age of tree, bright, healthy and strong tall and straight Germinatus Bambusae sinospinosae, extracts bamboo fiber, after bamboo fibre, terylene short fiber peacekeeping polyester fiber being mixed in proportion after high temperature steaming, then through after impurities removing and successively drawn, intertexture lapping after becoming space network at high temperature heating, compacting form, then through cooling and shaping, finally it is cut to finished product, in process of production without any auxiliary agent and adhesive, without any pollution, environmental protection.The bamboo fiber mattress core material produced has three-dimensional space net structure, the mattress that this bamboo fibre mattress core material and production technology thereof make is utilized to have the safety feature that demodicid mite non-stimulated, anti-is hypo-allergenic, can in use can quick drain sleep time the dampness that distributes of human body, and air-permeable dampproof, summer uses comfortable dry and comfortable.
In sum, the present invention has that technique is simple, the advantage of environmental protection, utilizes above-mentioned production technology to produce bamboo fibre, by multiple tracks combing operation, dries through high temperature, form the space network being condensed into one after. In process of production without any auxiliary agent and adhesive, without any pollution, the bamboo fibre mattress core material of production is formaldehydeless, environmental protection. Utilize the mattress demodicid mite non-stimulated, anti-that this bamboo fibre mattress core material and production technology thereof produce hypo-allergenic, it is ensured that the sleep quality of user, be particluarly suitable for using summer.
Claims (5)
1. a bamboo fibre mattress core material, it is characterised in that including bamboo fibre, terylene short fiber peacekeeping polyester fiber, the moisture of described bamboo fibre is 10%��15%, and the percentage by weight of each component is as follows:
Bamboo fibre 65��75, polyester staple fiber 5��15, polyester fiber 20��25; Blended, combing, lapping, baking compacting form.
2. bamboo fibre mattress core material as claimed in claim 1, it is characterised in that described polyester fiber is low-melting fiber.
3. the production technology of bamboo fibre mattress core material as claimed in claim 1 or 2, including following rapid:
Get the raw materials ready: bamboo fibre, terylene short fiber peacekeeping polyester fiber are measured in proportion;
Mixing remove impurity: by impurities removal after bamboo fibre, the mixing of terylene short fiber peacekeeping polyester fiber;
Lapping: 1. the material processed is drawn to vibration feeding hopper and stretches tentering width; 2. the cylinder stripping hair two pass husband's solid feeding carding machine interweaves for netted; 3. through the back and forth three-dimensional intertexture lapping of tape transport to Horizontal type lapping machine;
Baking compacting, cooling molding: 1. netted mattress core material is at the uniform velocity transported to high temperature drying room, penetrates baking through 195��215 DEG C of high temperature; 2. netted mattress core material is suppressed by lifting pressing plate within drying room again; 3. the netted mattress core material after drying compacting is cooled to type.
4. the production technology of bamboo fibre mattress core material as claimed in claim 3, it is characterised in that specifically comprise the following steps that
Get the raw materials ready, mix: after bamboo fibre, terylene short fiber peacekeeping polyester fiber are measured in proportion, enter bale opener and be sufficiently mixed;
Remove impurity: after bamboo fibre, the mixing of terylene short fiber peacekeeping polyester fiber, enter impurities removal machine and be crimped dust discharge impurities removal;
Lapping: 1. the material processed is drawn to vibration feeding hopper and stretches tentering width; 2. the cylinder stripping hair two pass husband's solid feeding carding machine interweaves for netted; 3. through the back and forth three-dimensional intertexture lapping of tape transport to Horizontal type lapping machine;
Baking compacting, cooling molding: 1. netted mattress core material is at the uniform velocity transported to high temperature drying room, penetrates baking through 195��215 DEG C of high temperature; 2. netted mattress core material is depressed into that density is every cm thick by lifting pressing plate within drying room again every square metre is 1��1.2kg; 3. the netted mattress core material after drying compacting is transported to cooler and utilizes water circulating cooling, and utilizes blower fan cooling to carry out nature Physical temperature-lowering, makes product approval;
Finished product trimming: the cleaved machine of product after sizing is cut to finished product.
5. the production technology of bamboo fibre mattress core material as claimed in claim 4, it is characterized in that: impurities removal machine used in step (two) includes conveyer belt (4), roller (1) and pin cloth (5), described conveyer belt, roller and pin cloth drive by motor, described roller (1) is two cylindrical rolls being covered with briar tooth (2), and be arranged in parallel up and down, described pin cloth (5) is cylindric, described conveyer belt (4) and pin cloth (5) are separately positioned on two rollers (1) both sides, the upper plane of described conveyer belt (4), pin cloth (5) horizontal center line is all corresponding with the gap between two rollers (1), described pin cloth (5) side is provided with discharging opening (6), it is connected with bottom drain (7), described bottom drain (7) is the arc matched with pin cloth (5) cylindrical,Described bottom drain (7) it is covered with mesh and is being connected with the impurity discharging passage (9) that is connected with air exhauster (8), utilizing air exhauster (8) to extract out by the foreign material that filter down of bottom drain (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610168045.9A CN105640151A (en) | 2016-03-23 | 2016-03-23 | Bamboo fiber mattress core material and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610168045.9A CN105640151A (en) | 2016-03-23 | 2016-03-23 | Bamboo fiber mattress core material and production process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN105640151A true CN105640151A (en) | 2016-06-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610168045.9A Pending CN105640151A (en) | 2016-03-23 | 2016-03-23 | Bamboo fiber mattress core material and production process thereof |
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| CN (1) | CN105640151A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108129864A (en) * | 2017-12-21 | 2018-06-08 | 宁波华业纤维科技有限公司 | A kind of bamboo and wood leftover bits and pieces composite fibre plate and manufacturing method |
| CN111364127A (en) * | 2020-03-26 | 2020-07-03 | 南京绿源达农业设备有限公司 | Use convenient environment-friendly opener |
| CN111996669A (en) * | 2020-08-04 | 2020-11-27 | 东莞市莲茂纤维制品有限公司 | Production process of polyester fiber mattress core |
-
2016
- 2016-03-23 CN CN201610168045.9A patent/CN105640151A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108129864A (en) * | 2017-12-21 | 2018-06-08 | 宁波华业纤维科技有限公司 | A kind of bamboo and wood leftover bits and pieces composite fibre plate and manufacturing method |
| CN111364127A (en) * | 2020-03-26 | 2020-07-03 | 南京绿源达农业设备有限公司 | Use convenient environment-friendly opener |
| CN111364127B (en) * | 2020-03-26 | 2021-07-06 | 南京绿源达农业设备有限公司 | Use convenient environment-friendly opener |
| CN111996669A (en) * | 2020-08-04 | 2020-11-27 | 东莞市莲茂纤维制品有限公司 | Production process of polyester fiber mattress core |
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