CN101834011A - 一种中高压动力电缆阻水导体及其制造方法 - Google Patents
一种中高压动力电缆阻水导体及其制造方法 Download PDFInfo
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Abstract
本发明公开了一种中高压动力电缆阻水导体及其制造方法,导体是在中心导体外纵向绕包阻水纱,在组成外导体层的导体之间的缝隙填充阻水纱,各外导体层之间纵向绕包阻水纱。其工艺是:先用阻水纱纵向绕包在一根导体外,填充后绞合制成中心导体;接着用3-7根阻水纱填充在六根导体缝隙之中,再与中心导体一起绞合,制成电缆导体的内芯部;然后用2-5根阻水纱纵向绕包在经绞合和紧压的内芯部外填充,再在其外加十二根导体并一起绞合和紧压。本发明使用阻水纱纵向敷设在导体单丝间隙中,一旦局部有水汽进入,阻水纱会发生几何级别的膨胀,将这些间隙填满,从而进一步阻碍更多水汽的进入。
Description
技术领域
本发明涉及电力电缆领域,具体是一种适用于海岛供电用中高压动力电缆阻水导体及其制造方法。
背景技术
中、高压电缆的生产在我国已有几十年的历史,现有的国家标准GB/T12706.2~3-2008中设计的中、高压动力电缆,广泛适用于配电网或工业装置中。标准中建议选用电缆时,考虑径向进水的可能风险,同时,也给出了所谓纵向阻水和径向防水结构电缆的试验条件,但是,现有的国家标准中并没有具体规定纵向阻水和径向防水电缆的结构型式,这就对不同用途的电缆赋予了不同的结构,本发明主要针对54--90盘框式绞线机生产的绞合导体阻水结构进行设计。
导体绞合是通过绞线机来实现的,在绞合过程中,铝芯电缆导体存在以下困难:采用阻水带绕包方案影响导体电阻,而采用硅油+阻水粉方案影响绝缘挤出性能,采用阻水绳填充方案实现困难,为此,研发一种低成本、具有良好生产工艺的铝导体阻水材料,有较好的市场前景。
发明内容
本发明所要解决的技术问题是提供一种阻水性能好的中高压动力电缆阻水导体及其制造方法。
本发明所述的一种中高压动力电缆阻水导体,它包括中心导体以及依次绞合在中心导体外的若干外导体层,每层外导体层都由若干根导体以中心导体为轴心绞合而成,在中心导体外纵向绕包阻水纱,在组成外导体层的导体之间的缝隙填充阻水纱。
上述各外导体层之间纵向绕包阻水纱。
此外,本发明还提供了一种中高压动力电缆阻水导体的制备方法,其包括以下步骤:
1)通过绞线设备先用2-5根∮0.5---∮1.5mm的阻水纱纵向绕包在一根导体外,填充后绞合,制成电缆的中心导体;
2)接着用3-7根∮0.5---∮1.5mm阻水纱填充在另外六根导体缝隙之中,再与中心导体一起绞合,制成电缆导体的内芯部,即第二层);
3)然后用2-5根∮0.5---∮1.5mm阻水纱纵向绕包在经绞合和紧压的内芯部外填充,再在其外加十二根导体并一起绞合和紧压,即第三层;
对更大规格的导体,还包括步骤4)在第三层上再绕包5-10根∮0.5---∮2.0mm的阻水纱,外加18根导体进行绞合紧压形成外芯部,制成具有内芯部与外芯部的电缆导体。
本发明的工作原理是:导体在正常绞合过程中单丝之间存在一定的间隙,在生产或成品施工过程中,水分会占据这些间隙,电缆经过天长日久的连续运行,会是绝缘上形成水树,影响导电缆的寿命。特别是海岛上,空气潮湿,设计电缆时更应该考虑防水问题。本发明是在电缆导体中采用防水设计,主要使用材料是阻水纱纵向敷设在导体单丝间隙中,一旦局部有水汽进入,阻水纱会发生几何级别的膨胀,将这些间隙填满,从而进一步阻碍更多水汽的进入。
阻水纱的材料为中性(甲基)丙烯酸盐类与(甲基)丙烯酸羟烷基酯共聚物和聚乙二醇及交联剂的复合物。该阻水纱具有抗张强度高、伸长率适中、吸水速度快、膨胀率高、耐热稳定性好,不含酸碱、析氢值低,相容性好的优点,用于制造电缆,使用简便,阻水可靠,便于接续。
本发明的特点是:电缆导体实现纵向阻水。使用的材料是阻水纱,该阻水纱锭采购进厂后,经过卷绕以便于在54-90盘框式绞线机上批量生产。本发明的产品通过GB/T12706.2~3-2008标准规定的试验。生产效率大为提高,加工制作方便,材料采购容易,不产生环境污染。
附图说明
图1是本发明的结构示意图。
具体实施方式
如图1所示,本发明所述的高压动力电缆阻水导体,它包括中心导体1以及依次绞合在中心导体1外的若干外导体层2,每层外导体层2都由若干根导体以中心导体1为轴心绞合而成,其阻水结构是在中心导体1外纵向绕包阻水纱3,在组成外导体层2的导体之间的缝隙填充阻水纱3。在各外导体层2之间再纵向绕包阻水纱3。
为制备上述中高压动力电缆阻水导体,其采用以下工艺步骤:
1)通过绞线设备先用2-5根∮0.5---∮1.5mm的阻水纱纵向绕包在一根导体外,填充后绞合,制成电缆的中心导体;
2)接着用3-7根∮0.5---∮1.5mm阻水纱填充在另外六根导体缝隙之中,再与中心导体一起绞合,制成电缆导体的内芯部,即第二层;
3)然后用2-5根∮0.5---∮1.5mm阻水纱纵向绕包在经绞合和紧压的内芯部外填充,再在其外加十二根导体并一起绞合和紧压,即第三层;
对更大规格的导体,还包括:
步骤4)在第三层上再绕包5-10根∮0.50---∮2.0mm的阻水纱,外加18根导体进行绞合紧压形成外芯部,制成具有内芯部与外芯部的电缆导体。
Claims (4)
1.一种中高压动力电缆阻水导体,它包括中心导体(1)以及依次绞合在中心导体(1)外的若干外导体层(2),每层外导体层(2)都由若干根导体以中心导体(1)为轴心绞合而成,其特征是:在中心导体(1)外纵向绕包阻水纱,在组成外导体层(2)的导体之间的缝隙填充阻水纱(3)。
2.根据权利要求1所述的中高压动力电缆阻水导体,其特征是:各外导体层(2)之间纵向绕包阻水纱。
3.一种权利要求1所述中高压动力电缆阻水导体的制造方法,其特征在于包括以下步骤:
1)通过绞线设备先用2-5根∮0.5---∮1.5mm的阻水纱纵向绕包在一根导体外,填充后绞合,制成电缆的中心导体;
2)接着用3-7根∮0.5---∮1.5mm阻水纱填充在另外六根导体缝隙之中,再与中心导体一起绞合,制成电缆导体的内芯部,即第二层);
3)然后用2-5根∮0.5---∮1.5mm阻水纱纵向绕包在经绞合和紧压的内芯部外填充,再在其外加十二根导体并一起绞合和紧压,即第三层;
4.根据权利要求2所述的中高压动力电缆阻水导体的制备方法,其特征在于对更大规格的导体,还包括步骤4)在第三层上再绕包5-10根∮0.5---∮2.0mm的阻水纱,外加18根导体进行绞合紧压形成外芯部,制成具有内芯部与外芯部的电缆导体。
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