CN101829897A - Automatic screw mounting machine - Google Patents
Automatic screw mounting machine Download PDFInfo
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- CN101829897A CN101829897A CN 201010179634 CN201010179634A CN101829897A CN 101829897 A CN101829897 A CN 101829897A CN 201010179634 CN201010179634 CN 201010179634 CN 201010179634 A CN201010179634 A CN 201010179634A CN 101829897 A CN101829897 A CN 101829897A
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Abstract
The invention relates to an automatic screw mounting machine which comprises a screw conveying device, a screw dividing device, a screw mounting mechanism and a pneumo-electrical control system. The screw mounting machine is an opto-electro-pneumo integral which can be used for both conveying screws and mounting screws and can mount a plurality of screws in one time. The screw mounting machine has high automation degree and short operation period, and each period is only about 8 seconds. According to the requirement of products, multiple electric screw drivers can be arranged, and meanwhile, a plurality of screws are mounted, wherein the number of screws can be arbitrarily selected within a range of 2-16; the sizes of the blades of all the electric screw drivers can be changed, and the torque force of the blades can be independently adjusted; and because multi-path single screw conveying conduits are assembled, various screws in different specifications can be simultaneously locked. The automatic screw mounting machine has strong applicability and can be suitable for mounting screws of different products by only replacing a bottom mould in a clamp. The automatic screw mounting machine has the characteristics of reasonable structure, reliable operation, high precision, easy control and convenient maintenance and is suitable for the production and the application of products with more plane screws.
Description
[technical field]
The present invention relates to a kind of automatic control equipment, relate in particular to a kind of light harvesting-electricity-gas; The automatic screw mounting machine of many screws once can be installed.
[background technology]
The erection unit (device) of existing screw has two kinds: a kind of is electronic or pneumatic wushu screwdriver, and another kind is the product screw locking machine of allocating a fund for its specified purpose.Electronic or air screwdriver all needs manually to install with the hand screw of taking, and a screw can only be installed at every turn, time-consuming effort again, and inefficiency has had a strong impact on production efficiency; The product screw locking machine of allocating a fund for its specified purpose, a machine can only use for a product, and other style product can't be general, and it is poor for applicability, expensive big, thereby can't be widely used.
[summary of the invention]
In order to overcome the above-mentioned shortcoming of prior art, the invention provides a kind of energy automatic transport screw, some screws and multiple different size screw can be installed simultaneously, by changing bed die, just the product that is applicable to different styles uses, have rational in infrastructure, versatility is wide, reliable, accuracy is high, manipulation is easy and maintain automatic screw mounting machine easily.
The present invention solves the technical method that its technical problem adopts: a kind of automatic screw mounting machine, device for delivering screws arranged, divide screw device, the screw mounting machine structure is gentle-electric control system, in the fluting of the feed hopper bottom of device for delivering screws, be set with the fan-shaped array brush, in the middle part of this fan-shaped array brushes the limit, be provided with and pick up hopper, on the edge of fan-shaped array brush, be connected with cylinder, inner arc limit at the fan-shaped array brush is equipped with the feeding guide that matches with the inner arc limit, the light-inductive device is housed in feeding guide, vibrator is installed in this feeding guide bottom; Upper and lower faces at the supporting plate of minute screw device is respectively equipped with upper hopper chute and gliding groove, is provided with the upper and lower guide hole that communicates in the supporting plate between upper hopper chute and the gliding groove, on one side adorn feeding guide at the upper hopper chute in guide hole centre position; Be set with top shoe in the described upper hopper chute, be provided with the twice chute on this top shoe, be set with magnetic slider in each chute, be provided with guide rod on magnetic slider, this leader casing is contained on the rail plate that is provided with " V " shape feeding guide; Be provided with bearing on one side vertical with upper hopper chute, on this bearing cylinder be installed, the push rod and the top shoe of this cylinder link; Be set with sliding block in the described gliding groove, be provided with guide hole on this sliding block, what vertical direction was equipped with horizontal connection gas blow pipe in each guide hole send the screw conduit, and described sliding block links by connecting plate and the ejecting rod of cylinder that is installed in the supporting plate bottom.
Two chute spacing distances equate that with spacing distance between the guide hole aperture of its centre feed hole is identical in the described top shoe.
Described cylinder links by pipeline and gas-electric control system.
Gauge tap is equipped with on both sides respectively on the flat surface of described screw mounting machine structure, on the support of this platform, guide pillar is installed, omnipotent plate is installed on being respectively installed with in guide pillar and omnipotent plate is installed down, should go up omnipotent plate to be installed and down omnipotent plate to be installed and link with the cylinder that is installed in guide pillar top respectively, omnipotent plate is installed on this and is installed on the omnipotent plate down electric screw driver is housed, the motor of this electric screw driver is partly installed and is installed in the omnipotent plate, the cutter head of this electric screw driver is partly installed down and is installed in the omnipotent plate, between cutter head and motor, be connected with flexible universal transmission knife bar, at flexible universal transmission knife bar and motor junction torque controller is housed, on cutter head, be set with screw holder bucket, be provided with the screw inlet on one side of screw holder bucket, screw holder bucket by screw inlet with send the screw conduit to link, with flat surface below screw holder bucket is corresponding on anchor clamps are housed.
Described gas-electric control system has power circuit, oscillating circuit, light-operated circuit, gauge tap holding circuit and time control circuit, and wherein power circuit links with oscillating circuit, light-operated circuit and gauge tap holding circuit respectively; One end of described time control circuit links with oscillating circuit, light-operated circuit and gauge tap holding circuit respectively.
The support of described fan-shaped array brush below hopper is coupling.Described rail plate is installed on the face of upper hopper chute.
The invention has the beneficial effects as follows: light harvesting-electricity-gas can be carried screw again spiral shell can be installed, and once many screws can be installed, the automaticity height; Operational cycle time is short, and each cycle is only about 8 seconds; According to product requirement, can be provided with manyly electric screw driver, some screws are installed simultaneously, scope is selected arbitrarily in 2-16; Replaceable size of the cutter head of each electric screw driver and the independent torsion of adjusting send the screw conduit separately owing to being equipped with multichannel, therefore can lock the screw of several different sizes simultaneously, improve more than 6 times than traditional people's frock screw efficient; Applicability of the present invention is strong, only needs to change the bed die in the anchor clamps, just can be fit to the installation of different product screw; Have rational in infrastructure, reliable, accuracy is high, manipulation is easy and maintain characteristics easily, is applicable to that screw many productions in plane use.
[description of drawings]
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of device for delivering screws among Fig. 1;
Fig. 3 is the stereogram that divides screw device among Fig. 1;
Fig. 4 divides the screw device vertical view among Fig. 1;
Fig. 5 is an A-A profile among Fig. 4;
Fig. 6 is a B-B profile among Fig. 5;
Fig. 7 is a screw mounting machine structure structural representation among Fig. 1;
Fig. 8 is an electric screw driver schematic diagram among Fig. 7;
Fig. 9 is gas among Fig. 1-electric control system circuit diagram.
Among the figure: the 1-device for delivering screws; 2-divides screw device; 3-screw mounting machine structure; 4-gas-electric control system; the 5-hopper; 6-fan-shaped array brush; 7-picks up hopper; the 8-cylinder; the 9-feeding guide; 10-light-inductive device; the 11-vibrator; the 12-supporting plate; the 13-upper hopper chute; the 14-gliding groove; the 15-guide hole; the 16-top shoe; the 17-chute; the 18-magnetic slider; the 19-guide rod; 20-" V " shape guide groove; 21-rail plate; the 22-bearing; the 23-sliding block; 24-send the screw conduit; the 25-gas blow pipe; the 26-connecting plate; the 27-platform; the 28-gauge tap, the 29-support; the 30-guide pillar; the omnipotent plate of the last installation of 31-; 32-installs omnipotent plate down; the 33-electric screw driver; the 34-motor; the 35-cutter head; the 36-universal transmission knife bar that stretches; the 37-torque controller; 38-screw holder bucket; 39-screw inlet; the 40-anchor clamps; the 41-power circuit; the 42-oscillating circuit; the 43-light-operated circuit; 44-gauge tap holding circuit; the 45-time control circuit.
[specific embodiment]
The present invention is further described below in conjunction with drawings and Examples:
Referring to Fig. 1 to Fig. 9, a kind of automatic screw mounting machine, device for delivering screws 1 is arranged, divide screw device 2, screw mounting machine structure 3 gentle-electric control systems 4, device for delivering screws 1 wherein has hopper 5, bottom at hopper 5 is provided with fluting, in fluting, be set with fan-shaped array brush 6, in the middle part of this fan-shaped array is brushed 6 tops, be provided with and pick up hopper 7, this fan-shaped array brush 6 links by axle and the support that is located at below the hopper 5, on the edge of fan-shaped array brush 6, be connected with cylinder 8, this cylinder 8 links by pipeline and gas-electric control system 4, inner arc limit at fan-shaped array brush 6 is equipped with the feeding guide 9 that matches with the inner arc limit, light-inductive device 10 is housed in feeding guide 9, and this light-inductive device 10 links with gas-electric control system 4, in feeding guide 9 bottoms vibrator 11 is installed; Device for delivering screws 1 is under the control of gas-electric control system 4, compressed air converts mechanical energy promotion fan-shaped array to by cylinder 8 and brushes 6 reciprocating arrangement screws, and screw picked up from hopper 5, deliver in the feeding guide 9 by design direction, feeding guide 9 makes screw slide forward in feeding guide 9 under the effect of vibrator 11, screw in feeding guide 9 is few to some, and the vibrator 11 that light-inductive device 10 will be controlled below the feeding guide 9 is worked automatically.
Upper and lower faces at the supporting plate 12 of described minute screw device 2 is provided with upper hopper chute 13 and gliding groove 14 respectively accordingly, in the supporting plate 12 between upper hopper chute 13 and the gliding groove 14, be provided with the upper and lower guide hole that communicates 15, in the present embodiment, upper and lower two guide holes 15 that communicate are two, one side the locational feeding guide 9 that is equipped with between the guide hole 15 of upper hopper chute 13; Be set with top shoe 16 in the described upper hopper chute 13, on this top shoe 16, be provided with chute 17, in the present embodiment, chute 17 has twice, in each chute 17, be set with magnetic slider 18, be provided with guide rod 19 on magnetic slider 18, this guide rod 19 is sleeved on the rail plate 21 that is provided with " V " shape guide groove 20, and described rail plate 21 is installed on the face of upper hopper chute 13; Being provided with bearing 22 with upper hopper chute 13 vertical one side, on this bearing 22, cylinder 8 is installed, the push rod of this cylinder 8 and top shoe 16 link; In gliding groove 14, be set with sliding block 23, on this sliding block 23, be provided with some guide holes 15, in the present embodiment, sliding block 23 is provided with four guide holes 15, send screw conduit 24 what the vertical direction of each guide hole 15 was equipped with horizontal connection gas blow pipe 25, sliding block 23 links by connecting plate 26 and cylinder 8 push rods that are installed in supporting plate 12 bottoms.Two chutes, 17 spacing distances equate that with spacing distance between the guide hole 15 aperture of its centre feed hole 15 is identical in the described top shoe 16; Described cylinder 8 links by pipeline and gas-electric control system 4.
During work, when the screw in the feeding guide 9 moves to the port of feeding guide 9, top shoe 16 in the upper hopper chute 13 is under the effect of cylinder 8, in upper hopper chute 13, make back and forth movement, the magnetic slider 18 that is installed in the chute 17 of top shoe 16 is linked simultaneously, because magnetic slider 18 is sleeved in " V " shape guide groove 20 in the rail plate 21 by guide rod 19, so magnetic slider 18 is when moving to feeding guide 9 relative positions, screw on the feeding guide 9 can be held by magnetic slider 18, leave feeding guide 9, enter in the operation of branch screw.The screw that is adsorbed on magnetic slider 18 can be sent in the guide hole 15 on both sides, and enter guide hole 15, sliding block 23 in the gliding groove 14 is under the effect of cylinder 8 at this moment, in gliding groove 14, make back and forth movement, when the guide hole 15 of sliding block 23 matches with gliding groove 14 guide holes 15, screw in the guide hole 15 just falls into the guide hole 15 of sliding block 23, falls into sliding block 23 guide holes 15 link again and send screw conduit 24, by the compressed air of gas blow pipe 25 screw is delivered in the screw mounting machine structure 3 again; Divide top shoe 16 and sliding block 23 in the upper hopper chute 13 of screw device 2 by being installed in supporting plate 12 and the gliding groove 14, under 4 controls of gas-electric control system, cooperate interlock with top shoe 16 and sliding block 23 linkage air cylinder 8 each other, screw is distributed to each bar to be sent in the screw conduit 24, by the compressed air in gas-electric control system 4 control gas blow pipes 25 screw is delivered to electric screw driver 33 operating positions, a branch screw device 2 can use the automaticity height to electric screw driver 33 for many.
On the platform 27 of screw mounting machine structure 3, gauge tap 28 is installed, on the support 29 of this platform 27, be equipped with in the guide pillar 30, be respectively installed with the omnipotent plate 31 of installation on the guide pillar 30 and omnipotent plate 32 is being installed down, omnipotent plate 31 should go up be installed and install down omnipotent plate 32 respectively be installed in guide pillar 30 upper cylinders 8 and link, described cylinder 8 links by pipeline and gas-electric control system 4, omnipotent plate 31 is installed on this and is installed on the omnipotent plate 32 down electric screw driver 33 is housed, motor 34 parts of this electric screw driver 33 are installed and are installed in the omnipotent plate 31; Cutter head 35 parts of this electric screw driver 33 are installed in down installs in the omnipotent plate 32, between cutter head 35 and motor 34, be connected with flexible universal transmission knife bar 36, with motor 34 junctions torque controller 37 is housed at flexible universal transmission knife bar 36, on above-mentioned cutter head 35, be set with screw holder bucket 38, one side of this screw holder bucket 38 is provided with screw inlet 39, screw holder bucket 38 is by screw inlet 39 and send screw conduit 24 to link, on 27 on the platform anchor clamps 40 are housed below corresponding with screw holder bucket 38, when 27 on triggering platform is gone up gauge tap 28, control circuit and gas circuit make to go up in the guide pillar 30 omnipotent plate 31 to be installed and omnipotent plate 32 is installed down and descend, control circuit is worked whole electric screw drivers 33 simultaneously simultaneously, and one on all screws are fastening.The descending stroke that omnipotent plate 31 and the omnipotent plate 32 of following installation upward are installed of screw mounting machine structure 3 is adjustable, and the position of each electric screw driver 33 is adjustable, each cutter head 35 big or small replaceable and independent torsion of adjusting.Thereby make machine the screw of many screws and multiple different size once can be installed, need only and change bed die on the anchor clamps 40, just can adapt to various different style products and use.
Gas-electric control system 4 has power circuit 41, oscillating circuit 42, light-operated circuit 43, gauge tap holding circuit 44 and time control circuit 45, wherein power circuit 41 with link with oscillating circuit 42, light-operated circuit 43, gauge tap holding circuit 44 and time control circuit 45 respectively; Wherein oscillating circuit 42 links with time control circuit 45, and light-operated circuit 43 links with time control circuit 45, and gauge tap holding circuit 44 links with time control circuit 45; Time control circuit 45 links with cylinder 8, electric screw driver 33, motor 34 and oscillator 11.Oscillating circuit 42 ceaselessly vibrates oscillator 11, and orderly the entering in the feeding guide 9 of screw slided, and cylinder 8 work of light-operated circuit 43 control fan-shaped array brushes 6 supply with screw for feeding guide 9.Time control circuit 45 can be regulated gassing time arbitrarily, send the circulation timei of screw time, the time of pressing down, the time that screws, entire circuit and be electric screw driver 33 power supplies and control.Operation only needs press simultaneously two gauge taps 28 on 27 on the platform, send screw, divides screw, screw to be sent to cutter head 35, compresses product, cutter head 35 aligning housing pins, lock screw, disengaging product just finish the installation to the product screw.Light harvesting-electricity of the present invention-gas can be carried screw again spiral shell can be installed, and once many screws can be installed, the automaticity height; Applicability of the present invention is strong, only needs to change the bed die on the anchor clamps 40, just can be fit to the installation of different products to screw; Have rational in infrastructure, reliable, accuracy is high, manipulation is easy and maintain characteristics easily, is applicable to that screw many productions in plane use.
Claims (9)
1. automatic screw mounting machine, it is characterized in that: device for delivering screws is arranged, divide screw device, the screw mounting machine structure is gentle-electric control system, in the fluting of the feed hopper bottom of device for delivering screws, be set with the fan-shaped array brush, in the middle part of this fan-shaped array brushes the limit, be provided with and pick up hopper, on the edge of fan-shaped array brush, be connected with cylinder, inner arc limit at the fan-shaped array brush is equipped with the feeding guide that matches with the inner arc limit, the light-inductive device is housed in feeding guide, vibrator is installed in this feeding guide bottom; Upper and lower faces at the supporting plate of minute screw device is respectively equipped with upper hopper chute and gliding groove, is provided with the upper and lower guide hole that communicates in the supporting plate between upper hopper chute and the gliding groove, on one side adorn feeding guide at the upper hopper chute in guide hole centre position; Be set with top shoe in the described upper hopper chute, be provided with the twice chute on this top shoe, be set with magnetic slider in each chute, be provided with guide rod on magnetic slider, this leader casing is contained on the rail plate that is provided with " V " shape feeding guide; Be provided with bearing on one side vertical with upper hopper chute, on this bearing cylinder be installed, the push rod and the top shoe of this cylinder link; Be set with sliding block in the described gliding groove, be provided with guide hole on this sliding block, what vertical direction was equipped with horizontal connection gas blow pipe in each guide hole send the screw conduit, and described sliding block links by connecting plate and the ejecting rod of cylinder that is installed in the supporting plate bottom.
2. automatic screw mounting machine as claimed in claim 1 is characterized in that: two chute spacing distances equate that with spacing distance between the guide hole aperture of its centre feed hole is identical in the described top shoe.
3. automatic screw mounting machine as claimed in claim 1 is characterized in that: described cylinder links by pipeline and gas-electric control system.
4. automatic screw mounting machine as claimed in claim 1, it is characterized in that: gauge tap is equipped with on both sides respectively on the flat surface of described screw mounting machine structure, on the support of this platform, guide pillar is installed, omnipotent plate is installed on being respectively installed with in guide pillar and omnipotent plate is installed down, should go up omnipotent plate to be installed and down omnipotent plate to be installed and link with the cylinder that is installed in guide pillar top respectively, omnipotent plate is installed on this and is installed on the omnipotent plate down electric screw driver is housed, the motor of this electric screw driver is partly installed and is installed in the omnipotent plate, the cutter head of this electric screw driver is partly installed down and is installed in the omnipotent plate, between cutter head and motor, be connected with flexible universal transmission knife bar, on cutter head, be set with screw holder bucket, be provided with the screw inlet on one side of screw holder bucket, screw holder bucket is by the screw inlet and send the screw conduit to link.
5. automatic screw mounting machine as claimed in claim 1, it is characterized in that: described gas-electric control system has power circuit, oscillating circuit, light-operated circuit, gauge tap holding circuit and time control circuit, and wherein power circuit links with oscillating circuit, light-operated circuit and gauge tap holding circuit respectively; One end of described time control circuit links with oscillating circuit, light-operated circuit and gauge tap holding circuit respectively.
6. automatic screw mounting machine as claimed in claim 1 is characterized in that: the support of described fan-shaped array brush below hopper is coupling.
7. automatic screw mounting machine as claimed in claim 1 is characterized in that: described rail plate is installed on the face of upper hopper chute.
8. automatic screw mounting machine as claimed in claim 4 is characterized in that: at flexible universal transmission knife bar and motor junction torque controller is housed.
9. automatic screw mounting machine as claimed in claim 4 is characterized in that: with flat surface below screw holder bucket is corresponding on anchor clamps are housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010179634XA CN101829897B (en) | 2010-05-17 | 2010-05-17 | Automatic screw mounting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010179634XA CN101829897B (en) | 2010-05-17 | 2010-05-17 | Automatic screw mounting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101829897A true CN101829897A (en) | 2010-09-15 |
| CN101829897B CN101829897B (en) | 2011-07-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010179634XA Expired - Fee Related CN101829897B (en) | 2010-05-17 | 2010-05-17 | Automatic screw mounting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN101829897B (en) |
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